great parts for great engines

HEAVY DUTY REPLACEMENT PARTS AFTERMARKET

GREAT PARTS FOR GREAT ENGINESKOMATSU

CLEVITE REPLACEMENT PARTS FOR

2 | CLEVITE® REPLACEMENT PARTS FOR KOMATSU

Over the generations, Clevite has been the name for quality heavy duty engine parts. Today the legacy continues with a full product range and an expertise in engine kit coverage. Durability, strength and integrity are all words that describe Clevite and what the brand stands for.

MAHLE is known all over the world for its premium products including components and systems for the internal combustion engine and its peripherals. MAHLE ranks among the top thirty automotive suppliers worldwide for pistons, cylinder components, valve train and air and liquid filtration. Almost all automotive and engine manufacturers around the world are customers of MAHLE.

When MAHLE and Clevite joined forces in 2007, few could have predicted the impact of two aftermarket greats forming one complete full line heavy duty supplier. Genuine Clevite heavy duty engine parts continue to be the gold standard by which all others are measured against for coverage of North American applications like CAT, Cummins, Detroit Diesel and John Deere among others.

After decades of leading the market, the torch is being passed to the “brother” brand of Clevite for import applications – MAHLE Original. It is no question that with a reputation like MAHLE and a strong brand like Clevite, these two will exceed expectations for unsurpassed quality and coverage. MAHLE Original is the brand for all import applications and Clevite remains the name for domestic coverage.

Coverage under the MAHLE Original name includes but is not limited to Deutz, Komatsu, MAN, Mercedes-Benz, Perkins, Volvo, etc.

In 1917 Komatsu Iron Works was formed by Takeuchi Mining Co. as a manufacturer of machine tools and mining equipment. In 1921 the name was changed to Komatsu Ltd. after separating from Takeuchi. It was not until 1948 that Komatsu produced the first diesel engine. Komatsu manufactures diesel engines throughout the world including the Unites States, Brazil, Germany, Sweden, Norway, Russia, China, Japan, Indonesia, Thailand and India.

Komatsu is known for their decades of experience in industrial products, which is why they are the second largest producer of construction equipment in North America after Caterpillar. In many parts of Asia they have an even greater presence than Caterpillar. Their product offering includes crushers, loaders, dozers, excavators, graders, shovels, wheel loaders and dump trucks.

In 1961 Komatsu signed a technology agreement with Cummins Engine Co. and in 1993 established Komatsu Cummins Engine Co., LTD. in Japan and the United States. As a result, several engine platforms are shared between Komatsu and Cummins. These include the B, C, K and NH/NT Series. There are also both Cummins formatted numbers and Komatsu formatted numbers for the identical part.

For assistance, you can review the Engine Model Decoder below. Example Engine Model of SAA4D125:

S A A 4 D 1 2 5

MAHLE Original parts are available for the following engine series:• D95• D102• D105• D108• D110

Komatsu® is a registered trademark of Komatsu Ltd. These trademarks and the Komatsu part references are used only for reference to the parts they replace. These products are not made or authorized by Komatsu Ltd.

GREAT PARTSFOR GREAT ENGINES!

• D114• D125• D140• D155

When many suppliers say they offer engine kits, all they’re doing is packing parts in a box. But at MAHLE Clevite, there is a commitment to offer a full line of engine kits, and a commitment to support the kits, just like every part sold is supported. When you buy an engine kit from MAHLE Clevite, you are not just buying parts in a box. You are buying a philosophy of service that extends to every division of MAHLE.

Before a part is even considered for a MAHLE Clevite heavy duty kit, it must meet the most stringent guidelines. It must live up to the MAHLE name. That’s why you’ll find the names you trust in every kit – Clevite® and MAHLE Original® engine parts and Victor Reinz® gaskets. You don’t have to settle for engine kits that aren’t backed by the kind of service, or packed with the quality parts you can only get from MAHLE Clevite. With a full line of quality engine kits at competitive prices, “settling” will be a distant memory.

Turbo A = AftercooledAA = Air-to-Air

Aftercooled

# of Cylinders

Diesel Bore Size

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CLEVITE® REPLACEMENT PARTS FOR KOMATSU | 3

ENGINE KIT CHART

KOMATSU ENGINE KITSMAHLE Clevite replacement kits for Komatsu engines are listed below. For each kit number, follow the column down to see which parts are contained in the particular kit.

ENGINE KITS

6D105 S6D105 6D125 S6D125 SAA6D114

Qty Part # Description 430-

1000

430-

5000

430-

1001

430-

5001

430-

1002

430-

5002

430-

1003

430-

5003

430-

1004

430-

5004

430-

1005

430-

5005

430-

1006

430-

5006

6 226-1980 Cylinder Kit [with OE# Piston 6136-32-2110] • •6 226-1983 Cylinder Kit [with OE# Piston 6136-31-2112] • •6 226-1984 Cylinder Kit [with OE# Piston 6137-32-2110,

Ring Set 6137-31-2032] • •6 226-1985 Cylinder Kit [with OE# Piston 6137-32-2110,

Ring Set 6137-31-2040] • •6 226-1986 Cylinder Kit [with OE# Piston 6150-31-2112] • •6 226-1987 Cylinder Kit [with OE# Piston 6151-31-2171] • •6 CB-1773P* Connecting Rod Bearing [OE#6151-31-3040] • • • • • •6 CB-1906P* Connecting Rod Bearing [OE# 6138-31-3040] • • • • • • • • • •1 MS-2197P* Main Bearing Set [OE# 6050-21-8010(7)] • • • •1 MS-2291P* Main Bearing Set [OE# 6136-21-8010(7)] • • • • • • • •1 TW-602S Thrust Washer Set [OE# 6150-21-8050] • • • • • •1 TW-688S Thrust Washer Set [OE# 6134-21-8050] • • • • • • • •1 HS54626 Head Set [OE#6151-K1-9901] • •1 HS54626A Head Set [OE# 6150-K1-9901] • •1 HS54638 Head Set [OE# 6136-K1-9901] • • • •1 HS54638A Head Set [OE# 6137-K1-9901] • • • • • •1 CS54626 Lower Set [OE# 6151-K2-9901] •1 CS54626A Lower Set [OE# 6150-K2-9901] •1 CS54638 Lower Set [OE# 6136-K2-9901 • •1 CS54638A Lower Set [OE# 6137-K2-9901] • •1 OS32292 Oil Pan Set [OE# 6150-21-5812] • • •1 OS32321 Oil Pan Set [OE#6136-21-5821] • • • •1 67794 Timing Cover Seal [OE# 6151-21-4161] •1 67813 Timing Cover Seal [OE# 6136-22-3510] • • • •

* Undersize substitutions available

Victor Reinz and the Victor Reinz trademark are property of Dana Limited and used under license to MAHLE Clevite Inc.


GASKETSPART # DESCRIPTION APPLICATION OE REFERENCE NOTES

54126 Cylinder Head SA6D114 6742-01-5582

54626 Cylinder Head 6D125 6150-17-1813

54631 Cylinder Head 6D125 6150-12-1810

54638 Cylinder Head 6D105 6137-12-1811

54650 Cylinder Head S4D105, 4D105 6135-12-1811

54778 Cylinder Head S4D105, 4D105 6131-11-1812

67793 Seal, Crankshaft Front 6D125 6150-21-3230

67794 Seal, Crankshaft Rear 6D125 6151-21-4161

67813 Seal, Crankshaft Front 4D105, 6D105, 6D110 6136-22-3510

67814 Seal, Crankshaft Rear 4D105, 6D105, 6D110 6130-21-4231

67816 Seal, Crankshaft Rear 6D105, 6D110 6130-22-4231

B45979 Valve Stem Seal 6D125 6140-41-4540 Exhaust

B45980 Valve Stem Seal 6D125 6150-41-4570 Intake

B45985 Valve Stem Seal 4D105 6130-41-4541

CS54626 Set, Lower 6D125 6151-K2-9901

CS54626A Set, Lower 6D125 6150-K2-9901

CS54631 Set, Lower 6D125 6155-K2-9900

CS54638 Set, Lower 6D105 6136-K2-9901 One-piece Oil Pan Gasket

CS54638A Set, Lower 6D105 6137-K2-9901 No Crankshaft Seals

HS54126 Set, Cylinder Head SA6D114 6742-01-4280

HS54626 Set, Cylinder Head 6D125 6151-K1-9901

HS54626A Set, Cylinder Head 6D125 6150-K1-9901



HS54638A Set, Cylinder Head 6D105 6137-K1-9901



MS19444 Set, Exhaust Manifold 6D125 6150-11-5810(6)

MS19445 Set, Intake Manifold 6D125 6150-13-4840(6)



MS19496 Set, Intake Manifold 6D105 6136-11-4850(2) Both 4 & 6 Cylinder Engines

OS32292 Set, Oil Pan 6D125 6150-21-5812 One-piece pan Gasket

OS32321 Set, Oil Pan 6D105 6136-21-5821 One-piece Pan Gasket

VS50447 Set, Valve Cover 6D125 6050-11-8810




VS50577 Set, Valve Cover SA6D114 6742-01-0710



VS50577 Set, Valve Cover SA6D114 6742-01-0710

CYLINDER COMPONENTS


CYLINDER COMPONENTSPART # DESCRIPTION APPLICATION OE REFERENCE NOTES

223-7204 O Ring Kit 6D125 6150-21-2250+6150-21-2230+6150212240

223-7206 O Ring Kit 4D105, 6D105 6136-21-2220(1)+6136-21-2230(1)+6136-21-2240(1) W/Crevice Seal

223-7212 O Ring Kit 4D105, 6D105 6130-21-2220(1)+6130-21-2230(1) W/o Crevice Seal

224-3293 Piston SA6D114 1304902H91

224-3326 Piston SA6D114 1295693H91

224-3379 Piston 4D105 6130-32-2110

224-3380 Piston S4D105 6131-32-2120

224-3381 Piston 6D105 6136-31-2112

224-3382 Piston 4D105, 6D105 6136-32-2110

224-3383 Piston 4D105 6136-32-2120

224-3384 Piston SD4105, S6D105 6137-32-2110

224-3385 Piston 6D110 6138-32-2120

224-3386 Piston 6D110 6138-32-2320

224-3387 Piston 6D125 6150-31-2112

224-3388 Piston S6D125 6151-31-2171

224-3389 Piston S6D95 6204-31-2121

224-3390 Piston S4D95, S6D95 6207-31-2141

224-3391 Piston SA6D95 6209-31-2141

226-1917 Cylinder Kit SA6D114 1307230H91

226-1947 Cylinder Kit SA6D114 6742-01-5069

226-1979 Cylinder Kit 4D105 6130-32-2110(Pist)+6130-32-2302(RS)+6130-22-2310(SL)

226-1980 Cylinder Kit 4D105, 6D105 6136-32-2110(Pist)+6136-31-2030(RS)+6137-22-2210(SL)

226-1981 Cylinder Kit S4D105 6136-32-2120(Pist)+6136-31-2030(RS)+6137-22-2210(SL)








226-2022 Cylinder Kit S4D95, S6D95 6207-31-2141(Pist)+6207-31-2501(RS)+6207-21-2121(SL)

226-2023 Cylinder Kit SA6D95 6209-31-2141(Pist)+6207-31-2501(RS)+6207-21-2121(SL)



226-4496 Cylinder Liner SA6D114 1241175H92

226-4547 Cylinder Liner SA6D114 6742-01-1500

226-4568 Cylinder Liner 4D105 6130-22-2310 O-Rings in Block

226-4569 Cylinder Liner 6D110 6138-21-2220 Dry Sleeve

226-4570 Cylinder Liner 6D125 6151-22-2220

226-4571 Cylinder Liner 4D95, 6D95 6207-21-2121 Dry Sleeve

226-4572 Cylinder Liner 4D105, 6D105 6137-22-2210 O-Rings on Liner

S41677 Single Ring Set SA6D114 1241748H92

S41905 Single Ring Set SA6D114 6738-31-2031

S42057 Single Ring Set 4D105 6130-32-2302


BEARINGS ANCILLARYPART # DESCRIPTION APPLICATION OE REFERENCE NOTES

223-3642 Bushing, Piston Pin SA6D114 6742-01-2740

223-3680 Bushing, Piston Pin 4D95, 6D95 6204-31-3130 W/Oil Hole

223-3681 Bushing, Piston Pin 4D95, 6D95 6207-31-3130 W/Oil Hole + Groove

223-3682 Bushing, Piston Pin 4D95, 6D95 6207-31-3530 W/Two Oil Holes + Groove

223-3688 Bushing, Piston Pin 6D125 6150-31-3130 W/Two Oil Holes + Groove

223-3689 Bushing, Piston Pin 6D125 6151-31-3230 W/Oil Hole + Groove, Tapered

223-3690 Bushing, Piston Pin 4D105, 6D105 6136-31-3130 Straight Rod Bushing W/Oil Hole

223-3691 Bushing, Piston Pin 4D105, 6D105 6136-32-3130 Straight Rod Bushing W/Oil Hole + Groove

223-3692 Bushing, Piston Pin 6D110 6138-31-3133 Tapered Rod Bushing

CB-1773P* Con. Rod Bearing Set 6D125 6151-31-3040

CB-1903P* Con. Rod Bearing Set 4D95, 6D95 6207-31-3300 (U) W/Oil Hole - No Groove

CB-1904P* Con. Rod Bearing Set 4D95, 6D95 6207-31-3600 (U) W/Oil Hole + Groove

CB-1906P* Con. Rod Bearing Set 4D105, 6D105, 6D110

6138-31-3040 (U) Drilled + Groove

CB-1907P* Con. Rod Bearing Set 4D105 6130-31-3041

MS-1740P Main Bearing Set SA6D114 6742-01-5199

MS-1740P-.25mm Main Bearing Set SA6D114 6742-01-5233

MS-1740P-.50mm Main Bearing Set SA6D114 6742-01-5240

MS-2197P* Main Bearing Set 6D125 6150-21-8010(7)


MS-2288P * Main Bearing Set 6D95 6204-21-8100(7)


MS-2290P* Main Bearing Set 4D105 6130-21-8011(3)+6130-21-8021(2)

MS-2291P* Main Bearing Set 6D105, 6D110 6136-21-8010

SH-2128S Camshaft Bearing Set 4D95 6206-21-1420(2)+6206-21-1430(1)

SH-2129S Camshaft Bearing Set 6D95 6206-21-1420(3)+6206-21-1430(1)

SH-2130S Camshaft Bearing Set 6D125 6150-21-1490

SH-2135S Camshaft Bearing Set 4D105 6136-21-1410(3)

SH-2136S Camshaft Bearing Set 4D105 6130-21-1410(1)+6130-21-1420(1) +6130-21-1430(1)

PART # DESCRIPTION APPLICATION OE REFERENCE NOTES

S42058 Single Ring Set S4D105 6131-32-2302

S42059 Single Ring Set 4D105, 6D105 6136-31-2030 4 & 6 Cylinder

S42060 Single Ring Set 4D105, 6D105 6137-31-2032 4 & 6 Cylinder

S42061 Single Ring Set SD4105, S6D105 6137-31-2040



S42064 Single Ring Set 4D95, 6D95 6204-31-2203

S42065 Single Ring Set 4D95, 6D95 6207-31-2501

CYLINDER COMPONENTS CONT’D

See page 3 for more detailed kit information.


ANCILLARY

ENGINE KITS

PART # DESCRIPTION APPLICATION OE REFERENCE NOTES

211-3203 Valve, Intake SA6D114 6742-01-0150

211-3204 Valve, Exhaust SA6D114 6742-01-3000

212-1797 Spring, Valve, Intake SA6D114 6742-01-3020

217-4118 Valve Guide SA6D114 6742-01-3240

218-3796 Insert, Valve Seat SA6D114 1241223H2

247-5096 Crankshaft SA6D114 6742-01-1570

247-5173 Crankshaft 6D105 6136-31-1010 6 Bolt

247-5174 Crankshaft 6D110 6138-31-1010 8 Bolt

247-5175 Crankshaft S6D95L 6207-31-1100

247-5176 Crankshaft 6D125 6151-35-1010

PART # DESCRIPTION APPLICATION NOTES

430-1000 Overhaul Kit 6D105 W/Sleeve Assembly 226-1980


430-1002 Overhaul Kit S6D105 W/Sleeve Assembly 226-1984




430-1006 Overhaul Kit SAA6D114 W/Sleeve Assembly 226-2035

430-5000 Inframe Kit 6D105 W/Sleeve Assembly 226-1980


430-5002 Inframe Kit S6D105 W/Sleeve Assembly 226-1984




430-5006 Inframe Kit SAA6D114 W/Sleeve Assembly 226-2035

BEARINGS CONT’DPART # DESCRIPTION APPLICATION OE REFERENCE NOTES

SH-2137S Camshaft Bearing Set 6D105, 6D110 6136-21-1410(4)

TW-602S Thrust Washer Sets 6D125 6127-21-8050

TW-687S Thrust Washer Sets 4D95, 6D95 6204-21-8500/6204-21-8600 Three-Piece; Can Be Used For 6204-21-8600 Two-Piece Set

TW-688S Thrust Washer Sets 4D105, 6D105, 6D110

6134-21-8050

TW-689S Thrust Washer Sets 4D105, 6D105, 6D110

6130-21-8500

*Availiable in .25MM / .50MM / .75MM.

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MAHLE Clevite Inc.

1240 Eisenhower Place

Ann Arbor, MI 48108

United States

Phone +1 (800) 338-8786

Fax +1 (734) 975-7820

MAHLE Clevite Canada, ULC

3365 Mainway, Unit #2

Burlington, ON L7M 1A6

Canada

Phone +1 (800) 531-4847

Fax +1 (905) 335-5388

MAHLE Aftermarket S de RL de CV

Km. 53.750 Carretera México-Toluca

Zn Ind. Dona Rosa ,Letra E, Interior 1A

Col. Parque Industrial Lerma, 52000, Lerma, Mexico

Teléfono: +52 722 2624530,

Fax: +52 722 2624550

great parts for great engines

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