grc-12 - manuals - geniemanuals.gogenielift.com/parts and service manuals/data/parts... · 10...

Serial Number Range

from SN GRC11-1000 toGRC16-2369

GRC-12from SN GRC16P-2370 to

GRC16P-4599

from SN GRCP-4600

Part No. 229241

Rev B17

April 2018

2 GRC-12 Part No. 229241

April 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 229241 GRC-12 3

April 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals101.1 Decals with Words; ANSI, CSA.................................10

102.1 Decals with Symbols; Asia and South America.........12

103.1 Decals with Symbols; CE...........................................14

104.1 Decals with Words; Australia.....................................16

200 Base Components201.1 Steer Axle Linkage and Wheels.................................18

202.1 Non-steer Axle...........................................................20

203.1 Pothole Protection Assembly.....................................22

204.1 Battery Pack and Counterweight Brackets................24

205.1 Ground Control Module Components (to serial numberGRC14-1656)......................................................................26

205.2 Ground Control Module Components (from serial numberGRC14-1657)......................................................................28

206.1 Power Unit Components............................................32

207.1 Ground Control Panel................................................34

208.1 Battery Charger.........................................................36

209.1 Electrical Wiring (to SN GRC14-1691)......................38

210.1 Electrical Wiring (from SN GRC14-1692)..................40

300 Mast Components301.1 Mast Assembly..........................................................42

302.1 Number 1 Column Assembly.....................................44

303.1 Number 2 and Number 3 Column Assemblies..........46

304.1 Number 4 Column Assembly.....................................48

400 Hydraulic Components401.1 Hydraulic Power Unit and Lift Cylinder......................50

402.1 Function Manifold......................................................52

403.1 Brake Release Manifold.............................................54

404.1 Hydraulic Hoses and Fittings.....................................56

500 Platform Components501.1 Main Platform............................................................58

502.1 Extension Platform....................................................60

503.1 Platform Controls, 2 Speed Lift..................................62

504.1 Platform Controls, Proportional Lift............................64

505.1 Joystick Controller.....................................................66

600 Accessories601.1 Flashing Beacon........................................................68

602.1 PCON Guard.............................................................70

IndicesPart Number Index...............................................................72

Part Description Index.........................................................74

Cross ReferencesFittings Cross Reference.....................................................78

4 GRC-12 Part No. 229241

April 2018

Table of Contents

This Page Intentionally Left Blank

Part No. 229241 GRC-12 5

April 2018

Table of Contents (continued)

6 GRC-12 Part No. 229241

April 2018

Notes

Part No. 229241 GRC-12 7

April 2018

Parts Stocking List

8 GRC-12 Part No. 229241

April 2018

How To Order Parts

Part No. 229241 GRC-12 9

April 2018

Fax Order Form

10 GRC-12 Part No. 229241

100 Decals April 2018

101.1 Decals with Words; ANSI, CSA

Description Qty.Part No.Item

DECAL KIT,SAFETY/INSTR,WORDS229657GTA(for models with 2 speed controller)(includes items 1-9, 11, 13, 15 17-30, 32,33, 35,37, 38, 44, 49 and 50)

DECAL,WARN,CRUSH HAZARDHAND......................................................2

28161GT1

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT2

(option)

DECAL,WARNING-COMPARTACCESS.................................................1

28175GT3

DECAL, POWER TO PLATFORM 115V**28235GT4(option)

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT5

DECAL,FORK LIFT POCKET.................228373GT6

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT7

DECAL,DANGER,BATTERYSAFETY***..............................................1

31788GT8

DECAL,LABEL, OM STORAGE..............138122GT9

DECAL,LABEL,PATENTS.......................138149GT10

DECAL,LANYARD ANCHORAGEPOINT.....................................................2

40434GT11

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT12

(option)

DECAL,DANGER,TIP-OVER,TILT..........144736GT13

DECAL,LABEL,PWR TO CHARGR 115V44980GT14(option)

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................3

52475GT15

DECAL,ANNUAL INSP***.......................152865GT16

DECAL,LABEL,LIFTING EYE.................172086GT17

DECAL,TIP-OVER,BATTERIES,GR.......172159GT18

DECAL,DIRECTIONAL ARROWS,GR....272188GT19

DECAL,DANGER,DO NOT ALTERSWTC.....................................................1

72832GT20

DECAL,INSTRUCTIONS-CHARGEROP...........................................................1

72970GT21

DECAL, LABEL - CHEVRON RANDO.....182366GT22

DECAL,LABEL,PLAT CONTLOCATION..............................................1

82557GT23

DECAL,DANGER,COLLISIONHAZARD.................................................1

82975GT24

DECAL,BATTERY CONN DIAG,GR.......1114325GT25

DECAL,DANGER,ELECTROCUTION,GR.1133013GT26

DECAL,CRUSH HAZARD,USESAFETY..................................................1

133092GT27


DECAL,LABEL-TRANSPORTDIGRAM..................................................2

133144GT28

DECAL,LABEL,WHEEL LOAD GRC12...4133194GT29

DECAL,COSMETIC,GENIE GRC-12......2133195GT30

DECAL-NOTICE,MAX CAP-500 LB........1133196GT31

DECAL,GENERAL SAFETY,GRCANSI........................................................1

133197GT32

DECAL,COSMETIC, GRC......................2133237GT33

DECAL,SIDE FORCE,100,GRC,ANSI.....1133246GT34

DECAL,LABEL,EMERGENCYLOWERING............................................1

133277GT35

DECAL,INSTR-MAX CAP-TRAY,WRD....2133279GT36

OPERATING INST,PLAT,GR...................1133585GT37(models with 2 speed controller) to SN1999

DECAL,INSTRUCTIONS-OPER,GCP.....1133586GT38

DECAL,LABEL,FAULT CODES..............1133596GT39

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT40

E-STOP, GR/GRC/GS GCON.................1137635GT41

DECAL, UI, GR/GRC/GS PCON............1137636GT42(models with 2 speed controller) to SN1999

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT43

DECAL,COSMETIC,GENIE,GR/QS.......1227765GT44

DECAL, UI, GS/GR, PROP LIFT............11256702GT45(models with proportional speed controller)from SN 2000

DECAL, STD, PROP LIFT, UI, SVC........11256703GT46(models converted from 2 speed toproportional speed controller)

OPERATING INST,PLAT,GR...................11256915GT47(models with proportional speed controller)

DECAL, SMARTLINKPROPORTIONAL....................................2

1257923GT48

(models with proportional speed controller)

DECAL,DANGER,BRAKE RELSAFETY..................................................1

T107029GT49

DECAL,LABEL,TIRE SPEC,GR/GRC.....4T107894GT50

Part No. 229241 GRC-12 11

100 DecalsApril 2018

101.1 Decals with Words; ANSI, CSA

12 GRC-12 Part No. 229241


102.1 Decals with Symbols; Asia and South America


DECAL KIT,SAFETY/INSTR,SYM229658GTA(for models with 2 speed controller)(includes items 1-3, 6-25, 27 and 34)


28174GT1

(option)


28235GT2

(option)


40434GT3


43658GT4

(option)


44980GT5

(option)


52475GT6



DECAL,WARNING,CRUSHINGHAZARD.................................................2

82472GT9

DECAL,SYMBOL-COMP ACCESS........182473GT10

DECAL,SYMBOL-BATTERY SAFETY.....182481GT11

DECAL, SYMBOL - READ THEMANUAL.................................................2

82487GT12

DECAL,SYMBOL-BRAKE RELSAFETY..................................................1

82495GT13


82614GT14

DECAL,LABEL,FORKLIFT POCKET......282666GT15

LABEL,AUXILIARY LOWERING.............182836GT16

DECAL,WARN,SAFETY CHOCK***.......197899GT17

DECAL,SYM-ELEC HAZARD,PLUG......1114334GT18

DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT19

DECAL,DANGER,ELEC.HAZ SYMB......1133015GT20


133144GT21

DECAL,SYM-TIPOVER,BATTERIES,GR.1133146GT22

DECAL,SYM-TIPOVER,LIMITSWITCH..................................................1

133147GT23



DECAL-DANGER,MAX CAP-227KG***.......................................................1

133198GT26


DECAL,SIDE FORCE,GRC-ANSI,SYM...............................................1

133273GT28


DECAL-DANGER,MAXCAP-TRAY,SYM......................................2

133280GT29









1257923GT37


Part No. 229241 GRC-12 13


102.1 Decals with Symbols; Asia and South America

14 GRC-12 Part No. 229241


103.1 Decals with Symbols; CE


DECAL KIT,SAFETY/INSTR,SYM229658GTA(for models with 2 speed controller)(includes items 1-3, 6-25, 27 and 34)


28174GT1

(option)


28235GT2

(option)


40434GT3


43658GT4

(option)


44980GT5

(option)


52475GT6



DECAL,WARNING,CRUSHINGHAZARD.................................................2

82472GT9

DECAL,SYMBOL-COMP ACCESS........182473GT10

DECAL,SYMBOL-BATTERY SAFETY.....182481GT11

DECAL, SYMBOL - READ THEMANUAL.................................................2

82487GT12

DECAL,SYMBOL-BRAKE RELSAFETY..................................................1

82495GT13


82614GT14

DECAL,LABEL,FORKLIFT POCKET......282666GT15

LABEL,AUXILIARY LOWERING.............182836GT16

DECAL,WARN,SAFETY CHOCK***.......197899GT17

DECAL,SYM-ELEC HAZARD,PLUG......1114334GT18

DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT19

DECAL,DANGER,ELEC.HAZ SYMB......1133015GT20


133144GT21

DECAL,SYM-TIPOVER,BATTERIES,GR.1133146GT22

DECAL,SYM-TIPOVER,LIMITSWITCH..................................................1

133147GT23



DECAL-DANGER,MAX CAP-227KG***.......................................................1

133198GT26


DECAL,DANGER,SIDE FORCE CEGRC........................................................1

133274GT28


DECAL-DANGER,MAXCAP-TRAY,SYM......................................2

133280GT29









1257923GT37


Part No. 229241 GRC-12 15


103.1 Decals with Symbols; CE

16 GRC-12 Part No. 229241


104.1 Decals with Words; Australia


DECAL KIT,SAFETY/INSTR,WORDS229659GTA(for models with 2 speed controller)(includes items 1-9, 11, 13, 15 17-30, 32,33, 36,39, 44, 49 and 50)

DECAL,WARN,CRUSH HAZARDHAND......................................................2

28161GT1


28174GT2

(option)

DECAL,WARNING-COMPARTACCESS.................................................1

28175GT3


28235GT4

(option)

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT5

DECAL,FORK LIFT POCKET.................228373GT6

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT7

DECAL,DANGER,BATTERYSAFETY***..............................................1

31788GT8

DECAL,LABEL, OM STORAGE..............138122GT9

DECAL,LABEL,PATENTS.......................138149GT10


40434GT11


43658GT12

(option)

DECAL,DANGER,TIP-OVER,TILT..........144736GT13


44980GT14

(option)


52475GT15

DECAL,ANNUAL INSP***.......................152865GT16


DECAL,TIP-OVER,BATTERIES,GR.......172159GT18


DECAL,DANGER,DO NOT ALTERSWTC.....................................................1

72832GT20

DECAL,INSTRUCTIONS-CHARGEROP...........................................................1

72970GT21

DECAL, LABEL - CHEVRON RANDO.....182366GT22

DECAL,LABEL,PLAT CONTLOCATION..............................................1

82557GT23


82975GT24

DECAL,BATTERY CONN DIAG,GR.......1114325GT25

DECAL,DANGER,ELECTROCUTION,GR.1133013GT26


DECAL,CRUSH HAZARD,USESAFETY..................................................1

133092GT27


133144GT28



DECAL-NOTICE,MAX CAP-500 LB........1133196GT31


DECAL,MANUALFRCE,GRC,AUS,WRD............................1

133247GT33

DECAL,LABEL,EMERGENCYLOWERING............................................1

133277GT34

DECAL,INSTR-MAX CAP-TRAY,WRD....2133279GT35

DECAL,GENERAL SAFETY,GRC,AUS...1133298GT36

OPERATING INST,PLAT,GR...................1133585GT37(models with 2 speed controller) to SN1999

DECAL,INSTRUCTIONS-OPER,GCP.....1133586GT38

DECAL,LABEL,FAULT CODES..............1133596GT39








OPERATING INSTR,PLAT,GR,AUS........11256916GT47(models with proportional speed controller)


1257923GT48


DECAL,DANGER,BRAKE RELSAFETY..................................................1

T107029GT49

DECAL,LABEL,TIRE SPEC,GR/GRC.....4T107894GT50

Part No. 229241 GRC-12 17


104.1 Decals with Words; Australia

18 GRC-12 Part No. 229241

200 Base Components April 2018

201.1 Steer Axle Linkage and Wheels


SCREW,HHC,1/4-20 X 312343GT1

WASHER,FLAT,USS,1/4"Y6638GT2

NUT,NYLOCK,1/4-206091GT3

CLAMP,2 HOSE,PLASTIC,5/8................478736GT4

FORMING, DRIVE HOSE GUARD.........1124122GT5

FITTING,STRAIGHT DRIVE-IN ZERK66770GT6

WASHER,THRUST, GS105565GT7

BOLT,CARRIAGE,3/8-16X1.25,GR5105092GT8


SCREW,HHC,3/8-16 X .758255GT10

WASHER,FLAT,USS,3/8",Y6097GT11

BEARING,FL,0.75ID X 1 OD X .49.........447548GT12

ASSY,WHEEL & TIRE,GR......................257998GT13grey, non-marking

WELDMENT, STEER YOKE, LH, GR.....1145084GT14ANSI/CSA

WELDMENT, STEER YOKE, LH, GR20145086GT--CE


SCREW,HHC,1/2-13 X 2.5,GR59145GT16

MOTOR, 10.0 CU IN/REV DRIVE...........257996GT17

SEAL KIT PWR WHL MOTOR65616GT--

RUE RING,3/4 PIN..................................296423GT18

PIN,CLEVIS,0.75 X 3.25"96907GT19

CYLINDER,GS/GR STEER***................1105547GT20

KIT,STEER CYL SEAL105550GT--

PIN,COTTER,.125 X 1.55361GT21

NUT,CASTLE(57996)GR69548GT22

KEY,DRIVE MOTOR(57996)69547GT23

PIN,CLEVIS,.75 X 26545GT24

PIN,COTTER,.125 X 1.55361GT25

BEARING,1.5IDX1.75ODX1.0L..............418396GT26

WELDMENT, STEER YOKE, RH, GR.....1145083GT27ANSI/CSA

WELDMENT, STEER YOKE, RT, GR20145085GT--CE

TIE ROD ASSY W/BRNGS,GR2............1107359GT28

GROMMET,RUBBER .38X.2X1.75106924GT29

SCREW,SET,HS1/4-20X.625W/PATCH109581GT30

Part No. 229241 GRC-12 19

200 Base ComponentsApril 2018

201.1 Steer Axle Linkage and Wheels

20 GRC-12 Part No. 229241


202.1 Non-steer Axle


SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT1

FIELD KIT,REAR COVER,GR822685GT2A(origal PN 100914 no longer available) (usekit 822685 for first time replacement, kitincludes mounting hardware) to SN 1750

FORMING,REAR COVER,GR................1822586GT2Bfrom SN 1751

SCREW,HHC,1/4-20 X 16888GT3

FIELD KIT,REAR COVER,GR822685GT4A(origal PN 100914 no longer available) (usekit 822685 for first time replacement, kitincludes mounting hardware) to SN 1750

BRACKET,REAR COVER,GR822587GT4Bfrom SN 1751

BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....1215550GT5A

ORIFICE,0.025 DISK,.375 OD226432GT--

SCREW,SHC,1/2-13 X 4 ZINC42360GT6


ASSY,WHEEL & TIRE,GR......................257998GT8grey, non-marking

NUT,CASTLE(57996)GR........................269548GT9

PIN,COTTER,.125 X 1.5.........................25361GT10

KEY,DRIVE MOTOR(57996)...................269547GT11

GROMMET,RUBBER 2.5 X 3.0..............2105440GT12

Part No. 229241 GRC-12 21


202.1 Non-steer Axle

22 GRC-12 Part No. 229241


203.1 Pothole Protection Assembly


WELDMENT, POTHOLE GUARD, RT.....1100489GT1(power unit side)

KIT, GR PHG SPACER UPDATE............21260045GT2A(to SN GRC15-2094)

SPACER,.781IDX1.5ODX.375THK1259993GT2B(replaced 55355) (from GRC15-2095)

BEARING,.75ID X 1.0OD X 1.38LG.......296642GT3

CAM FOLLOWER,1.125X.375,DELRIN..296541GT4

PLATE, POTHOLE LOWER LINK...........2100492GT5

RUE RING,5/8 PIN..................................896422GT6

PIN,CLEVIS,.625 X 1.88,ZINC PL..........896135GT7

WASHER,FLAT,.650 X 1.312 X.09522261GT8

GAS SPRING, GR..................................2100834GT9

KIT, GR PHG SPACER UPDATE............21260045GT10A(to SN GRC15-2094)

SPACER, .82IDX1.0 ODX1.00 LG1260030GT10B(replaced 100915) (from SN GRC15-2095)

RUE RING,3/4 PIN..................................296423GT11

PIN,CLEVIS,.75 DIA. X 4.00...................278060GT12

PIN,COTTER,.125 X .75.........................212016GT13

PIN,CLEVIS,.375 X 2.25 LG...................2124374GT14

WASHER,FLAT,.390 ID X .625 OD40021GT15

WELDMENT, POTHOLE LINK124366GT16

UPPER POTHOLE LINK ASSYW/BRNG.................................................2

107370GT17

(includes item 3)

WELDMENT, POTHOLE GUARD, LT.....1100488GT18(ground controls side)

NUT, LP NYLOCK, 3/8-167713GT19


GROUND STRAP, 8"LG..........................2105060GT21

BOLT,CARRIAGE,3/8-16 X1.00,G564154GT22

SCREW,PHILLIPS,RHM,10-32 X 1.5.....451063GT23A(to SN GRC15-2094)

SCREW,PHILLIPS,PHM,10-32 X 2.054239GT23B(from SN GRC15-2095) (replaced 49775)

WASHER,FLAT,SAE 1/4",ZINC...............475144GT24

NUT,HEX,10-32......................................415513GT25

SWITCH,LIMIT,W/ROLLER ARM***.......296948GT26A

CONTACTOR,LIMIT SWITCH19491GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

CABLE SQUEEZE CONN 2 WIRE87561GT26B

SPACER, LIMIT SWITCH1260031GT27(from SN GRC15-2095)

BALL STUD, GAS STRUT, 3/8-16..........478086GT28

Part No. 229241 GRC-12 23


203.1 Pothole Protection Assembly

24 GRC-12 Part No. 229241


204.1 Battery Pack and Counterweight Brackets


FORMING,LIFTING EYE,GRC...............1124866GT1

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT2


FORMING, CABLE BRIDGE..................1100913GT4

BOLT,CARRIAGE,1/4-20 X .75,G26878GT5


WLDMT,CW SUPPORT,LT......................1124151GT7CE (non-steer end) (ground controls side)

WLDMT,CW SUPPORT,RT124152GT--CE (non-steer end) (power unit side)

WELDMENT, CTWT, GRC-12.................2124391GT8CE (75 lbs)


WASHER,FLAT,.375 X 1.5 X .12515086GT10

BOLT,CARRIAGE,3/8-16 X 3.50,G5124757GT11

FORMING, CWT BRACKET...................2100352GT12CE (non-steer end)

SCREW,HHC,1/2-13 X 1.58177GT13


Ref. Battery Cables15(refer to 209.1)

BATTERY,T105 W/LPT,3 CAP,DRY**......476502GT16A(dry battery)

BATTERY WATERING HAND PUMP137769GT--

BATTERY WATERING KIT, 24V UNIV137770GT--(to watch the installation video, copy andpaste this link to your web browser)https://www.youtube.com/watch?v=13zTtl-hWik

NUT,LOCKING-LG.FLANGE,5/16-1818503GT--

BATTERY, AGM, 6V, (TROJAN) ***105150GT16B(option)

BATTERY WATERING HAND PUMP137769GT--

BATTERY WATERING KIT, 24V UNIV137770GT--(to watch the installation video, copy andpaste this link to your web browser)https://www.youtube.com/watch?v=13zTtl-hWik

NUT,LOCKING-LG.FLANGE,5/16-1818503GT--

HINGE,11"X 2.5"X.44"............................147569GT17

BATTERY COVER ASSY,WORD,GRC....1115377GT18ANSI, Canada, Australia

BATTERY COVER ASSY,SUMBOL,GRC115378GT--Europe, Asia, S. America

ASSY, BATTERY COVER, EE231191GT18AEE option


WASHER,FLAT,M10,ZINC PLTD.22699GT20

SPACER,TUBE,1/4X3/8X.50"LONG44895GT21

PLATE,BATT. TRAY LATCH HANDLE.....1100986GT22

Part No. 229241 GRC-12 25


204.1 Battery Pack and Counterweight Brackets

26 GRC-12 Part No. 229241


205.1 Ground Control Module Components (to serial number GRC14-1656)


FORMING,GROUND CONTROLSTRAY.......................................................1

145286GT1




ASSY,LVL SNSR W/ CONNECTOR........1228406GT5

LEVEL SENSOR,LS60,RED,1.5 DIA105142GT--

CONN,RECEP 3 WAY, 14-18GA60440GT--

LOCK,RECEP 3 WAY,14-18GA60441GT--

SCREW,HHC,1/4-20 X 1.756637GT6

SPRING,COMPRESSION.485 X1.75**39469GT7




CIRCUIT BREAKER,7.0 AMP***............196452GT11

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT12

KEYS,10 PACK***37947GT--

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--

WASHER,NITRILE96009GT--

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT13

BASE WITH 1 NC CONTACT, E-STOP66817GT--

CONTACT,NC66818GT--

Ref. GROUND CONTROL PANEL14(refer to 207.1)

GRND CONTROL PANELASSY,GR/GRC.......................................1

229218GT15

SCREW,PHILLIPS,PHM,10-32 X 175041GT16

FORMING,LEVEL SENSOR MOUNT,GR...........................................................1

145279GT17

FORMING, CHARGER MOUNTBRACKET...............................................2

T106788GT18

FORMING, CHARGER MOUNT, GRT110723GT--(power to platform recepticle plug option)

INVERTER,24VDC,110/230 VAC***.......196950GT19

NUT,LOCKING-LG.FLANGE,1/4-2018504GT20

WELDMENT,COVER SUP.CONT...........1124232GT21

LATCH, RUBBER, 3-13/32 X 1-7/8.........257881GT22

SCREW,RHM,6-32 X .545546GT23

NUT,NYLOCK,6-3212344GT24

Ref. BATTERY CHARGER25(refer to 208.1)

NUT,LP NYLOCK,1/4-206889GT26

HINGE,ACCESS DOOR***.....................2105573GT27


SCREW,PHM,1/4-20 X .75.....................443137GT28

TERM CONTACT,#1/0 GA,SB175..........266398GT29

GRND CNTRL COVR,WORDSANSI,EN..................................................1

229215GT30

USA and Canada models with word decals,English

GRND CNTRL COVR,WORDS ANSI,FR229216GT--Canada models with word decals; French

GRND CONTROL COVER ASSY, SYMB229217GT--Europe, Asia and S. America models withsymbol decals

NUT-THIN HEAVY HEX, 1/4-2066094GT31

SCREW,HHC,1/4-20 X 1.258915GT32

FORMING,FUSE BRACKET..................1145284GT33



FUSE BLOCK, ANN & ANL FUSE..........166717GT36

SCREW,FHM,10-32 X 16873GT37


TILT SENSOR TEST TOOL....................1124449GT39

ALARM,STEADY TONE***......................139540GT40order 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT--for 39540

RIVET,STEEL,P, .25 X .3757265GT41

KIT,MTR CNTRLRREPLACEMENT,GR%............................1

1257203GT42A

kit includes installation instructions, newmotor controller (PN 823408), harness,battery cables, and new fasteners.

MOTOR CONTROLLER, DC,24V,300A823408GT42Bmotor controllers sold separately only incases where upgrade kits are N/A or anupgrade kit has been previously installed

HARNESS,DIODE JUMPER232580GT42C

RESISTOR, 200 OHM 10 WATT232573GT42D

KIT,CONTACTOR,GR232535GT42EAll machines must have a contactorinstalled regardless of serial number. If nocontactor is present order the this contactorkit.

CONTACTOR ASSY,GR232848GT--

KIT,BATT. CABLE ASSY., GR1257035GT42F

HORN,24VDC,SPADE TERMINALS***....181579GT43

Part No. 229241 GRC-12 27


205.1 Ground Control Module Components (to serial number GRC14-1656)

28 GRC-12 Part No. 229241


205.2 Ground Control Module Components (from serial number GRC14-1657)


TILT SENSOR TEST TOOL....................1124449GT--

FORMING,GROUND CONTROLSTRAY.......................................................1

145286GT1




ASSY,LVL SNSR W/ CONNECTOR........1228406GT5

LEVEL SENSOR,LS60,RED,1.5 DIA105142GT--

CONN,RECEP 3 WAY, 14-18GA60440GT--


SCREW,HHC,1/4-20 X 1.756637GT6

SPRING,COMPRESSION.485 X1.75**39469GT7




CIRCUIT BREAKER,7.0 AMP***............196452GT11

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT12

KEYS,10 PACK***37947GT--

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--

WASHER,NITRILE96009GT--

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--


66812GT13


CONTACT,NC66818GT--

Ref. GROUND CONTROL PANEL14(refer to 207.1)

GRND CONTROL PANELASSY,GR/GRC.......................................1

229218GT15

SCREW,PHILLIPS,PHM,10-24 X 177677GT16

FORMING,LEVEL SENSOR MOUNT,GR...........................................................1

145279GT17

FORMING, CHARGER MOUNTBRACKET...............................................1

T106788GT18A

to SN GRC16P-2562

FORMING, CHARGER MOUNT, GR......1T110723GT--(power to platform recepticle plug option)

FORMING, CHARGER MOUNT.............11272975GT18Bfrom SN GRC16P-2563

INVERTER,24VDC,110/230 VAC***.......196950GT19


WELDMENT,COVER SUP.CONT...........1124232GT21

LATCH, RUBBER, 3-13/32 X 1-7/8.........257881GT22

SCREW,RHM,6-32 X .545546GT23



Ref. BATTERY CHARGER25(refer to 208.1)



SCREW,PHM,1/4-20 X .625...................443136GT28

CONNECTOR,ANDERSON SB175,1/0G.................................................2

19436GT29

QUICK DISCONNECT CASING,BATT**66397GT--

TERM CONTACT,#1/0 GA,SB17566398GT--

GRND CNTRL COVR,WORDSANSI,EN..................................................1

229215GT30A

"USA and Canada models with worddecals, English"

GRND CNTRL COVR,WORDSANSI,FR..................................................1

229216GT30B

Canada models with word decals; French

GRND CONTROL COVER ASSY,SYMB......................................................1

229217GT30C

Europe, Asia and S. America models withsymbol decals

NUT-THIN HEAVY HEX, 1/4-2066094GT31

SCREW,HHC,1/4-20 X 1.258915GT32

FORMING,FUSE BRACKET..................1145284GT33



FUSE BLOCK, ANN & ANL FUSE..........166717GT36

SCREW,HEX HD,NO SLOT,#14X.50105273GT37


ALARM,STEADY TONE***......................139540GT39(to SN GRC16P-2458) (72326 plasticnutnot included, order separately)




KIT,MTR CNTRLRREPLACEMENT,GR%............................1

1257203GT42A

kit includes installation instructions, newmotor controller (PN 823408), harness,battery cables, and new fasteners.

MOTOR CONTROLLER,DC,24V,300A...........................................1

823408GT42B

motor controllers sold separately only incases where upgrade kits are N/A or anupgrade kit has been previously installed

HARNESS,DIODE JUMPER..................1232580GT42C

RESISTOR, 200 OHM 10 WATT.............1232573GT42D

CABLE ASSY.,BATT. 14",4AWG RD.......11257065GT42Emodel specific battery cable kit may bepurchased and installed on any machinewith motor controller 823408 installed

Part No. 229241 GRC-12 29


205.2 Ground Control Module Components (from serial number GRC14-1657)


HORN,24VDC,SPADE TERMINALS***....181579GT43

CONTACTOR,DRIVE,24V,180A..............11270456GT44AAll machines must have a contactorinstalled regardless of serial number. If nocontactor is present order the appropriatecontactor kit.

KIT,CONTACTOR,GR.............................1232535GT44BAll machines must have a contactorinstalled regardless of serial number. If nocontactor is present order this contactorkit.

SPACER,MOUNTING.............................1162273GT45

SCREW,PHILLIPS,PHM,M5X.8X25.......249373GT46

FORMING,GR CONTACTOR MOUNT....1219384GT47

ALARM,STEADY TONE***......................139540GT48not shown (from SN GRC16P-2459) (72326plastic nut not included, order separately)


30 GRC-12 Part No. 229241


205.2 Ground Control Module Components (from serial number GRC14-1657)(continued)

This Page Intentionally Left Blank

Part No. 229241 GRC-12 31


205.2 Ground Control Module Components (from serial number GRC14-1657)(continued)

32 GRC-12 Part No. 229241


206.1 Power Unit Components


FILTER ASSY,SAE8,10 MIC,PAPR**......178622GT1

FILTER ELEMENT,BETA(10)=20044207GT--(fiberglass, optional upgrade)

FILTER ELEMENT,10MICRON,PAPER*44788GT--(paper, standard)


POWER UNIT CVR ASSY, WORDSEN...........................................................1

229219GT3

USA and Canada models with word decals,English

POWER UNIT CVR ASSY, WORDS FR229220GT--Canada models with word decals; French

POWER UNIT COVER ASSY, SYMB229221GT--Europe, Asia and S. America models withsymbol decals

LATCH, RUBBER, 3-13/32 X 1-7/8.........257881GT4

SCREW,RHM,6-32 X .545546GT5


WELDMENT,COVER SUP.HYD..............1124233GT7




Ref. MANIFOLD,FUNCTION...................111(refer to 402.1)

WASHER,LOCK,.3756021GT12

SCREW,HHC,3/8-16 X 16175GT13

Ref. MANIFOLD,BRAKE RELEASE14(refer to 403.1)

SCREW,HHC,1/4-20 X 2.56884GT15


SCREW,HHC,1/4-20 X .756090GT17




Ref. Motor21(refer to 401.1)

Ref. Pump22(refer to 401.1)

WELDMENT, HYD TRAY........................1161001GT23

CLAMP,0.44,#7X1/4,RUB CUSH............1124728GT24


SLEEVE,TANK SUPPORT......................296699GT26


HYD. TANK, POLYETHELENE................1100484GT28

BREATHER CAP, HYD. TANK, 1/4NPT.........................................................1

78546GT29

FILTER CAP (PLUG 1-1/2" NPT HEX66204GT30


CLAMP,HOSE,1 EAR,1-1/16***96855GT31

GROMMET,SLAB HYD TANK***96709GT32

TUBE ASSY, DRAW...............................1100510GT33

Part No. 229241 GRC-12 33


206.1 Power Unit Components

34 GRC-12 Part No. 229241


207.1 Ground Control Panel


GCON, GR/GRC/GS...............................1137692GTAComplete (models with 2 speed controller)to SN 1999

LABEL, SERIAL, GC21-19.....................1137673GT--

GCON,STD,PROP LIFT..........................11256721GTB(models with proportional speed controller)

ENCLOSURE,GC27-25/GC21-19,FRNT.1T106366GT1

SCREW,PHM,4-20X.5, 48-2 TRI-L137637GT2

ENCLOSURE, GC21-19, BK..................1T106372GT3

PCBA, GC21-19......................................1137604GT4AComplete (models with 2 speed controller)to SN 1999

COVER, RJ45, GC27-25/GC21-19T106362GT--replaced 137584

PCBA,GCON STD,PROP LIFT...............11256719GT4B(models with proportional speed controller)

DECAL,MEMBRANE, GR/GRC/GSGCON.....................................................1

137562GT5


Part No. 229241 GRC-12 35


207.1 Ground Control Panel

36 GRC-12 Part No. 229241


208.1 Battery Charger


PLUG,PWR,UK,16AMP,3PIN,BLK144161GTA

PLUG,FUSED,250V,13AMP,U.K.**25388GTB

PLUG,ELECTRICAL,DOMESTIC6595GTC

PLUG, TYPE F, 230A, 50HZ, 16A, IP441280665GTD

FUSE,BATTERY CHARGER***97059GTE

POWER CORD, IEC 320, 90 DEG1272557GTFfrom SN GRC16P-2563

BUSHING,STRAIN RELIEF,.875/.30139318GTGfrom SN GRC16P-2563

CHARGER,BAT,24VDC,H/LO GEN2......1105739GT1Ato SN GRC16P-2562

CONNECTOR, IEC CHARGER CORD105334GT--

MANUAL,OWNERS,CHARGER,105739144180GT--

KIT,BATTERY CHARGER,24V219480GT--(includes 105739 charger, fasteners, ringterminals and instructions for fieldinstallation)

CHARGER,24V,650W,USB.....................11264372GT1Bfrom SN GRC16P-2563

CABLE,CHARGER, DC, W/ BTS1272844GT--for AGM 'maintenance free' batteries

CABLE ASSY,CHARGER/BATTERY1273576GT--for standard 'flooded' batteries

CABLE ASSY,CHARGER,US1101278183GT--power supply cord (ANSI/CSA models)

CABLE ASSY,CHARGER,UNTERM1278187GT--power supply cord; wall terminal notincluded, order separately

KIT,DC BLOCK ASSEMBLY1279428GT--

LOCK, CONNECTOR.............................155010GT2to SN GRC16P-2562

POWER CORD, UK 110, 115"................171706GT3to SN GRC16P-2562

POWER CORD,NOVON, 8"....................155019GT4to SN GRC16P-2562

POWER CORD,UK-HIGH VOLTAGE,8".............................................................1

55018GT5

to SN GRC16P-2562

POWER CORD,US 110, 8".....................155021GT6to SN GRC16P-2562

POWER CORD, IEC 320 BLANK, 79".....148282GT7to SN GRC16P-2562

BOLT,CARRIAGE,1/4-20 X .75,G2.........46878GT8

NUT,LOCKING-LG.FLANGE,1/4-20.......418504GT9

REF. CHARGER MOUNT10refer to 205.2

CORD REEL,SPRING REWIND.............1218073GT11

Part No. 229241 GRC-12 37


208.1 Battery Charger

38 GRC-12 Part No. 229241


209.1 Electrical Wiring (to SN GRC14-1691)


HARNESS, REC PLUG109758GT--

BATTERY CABLE ASSY, GR..................1100801GT1to SN GRC-1691

HARNESS, GR POWER CONTROL......1137608GT2

POWER CABLE, GR BASE,DOMESTIC.............................................1

T107890GT3

ANSI

POWER CABLE,GR BASE,INTRNATIONT107891GT--CE

CABLE ASSY, MAST GRC-12................1137733GT4

ASSY, DOM J-BOX GRC-12...................1137734GT5ANSI

ASSY,CE J-BOX GRC-12137735GT--CE

WIRE ASSY, PLAT. GRC-12...................1137736GT6

HARNESS, GR, SW SNSRS W/O LS.....1137755GT7

HARNESS, GR FUNCTIONMANIFOLD.............................................1

137607GT8

ASSY, POTHOLE HARNESS, GR..........1T107892GT9

WIRE ASSY, DOWN LIMIT SW, GRC.....1137739GT10

Part No. 229241 GRC-12 39


209.1 Electrical Wiring (to SN GRC14-1691)

40 GRC-12 Part No. 229241


210.1 Electrical Wiring (from SN GRC14-1692)


HARNESS, REC PLUG109758GTA

BATTERY CABLE ASSY, GR..................1826935GT1

HARNESS, GR POWER CONTROL......1137608GT2Ato SN GRC16P-2562

HARNESS, POWER CONTROL, GR.....11274067GT2Bfrom SN GRC16P-2563

SWITCH ASSY, LIMIT, LOAD SENSE.....1137726GT3

POWER CABLE, GR BASE,DOMESTIC.............................................1

T107890GT4A

ANSI

POWER CABLE,GRBASE,INTRNATION................................1

T107891GT4B

CE

HARNESS, GR-12 MAST ANSI..............1137761GT5AGR-12, ANSI

HARNESS, GR-12 MAST CE.................1137737GT5BGR-12, CE

ASSY, DOM J-BOX, PLAT GR................1137729GT6AANSI

ASSY, CE J-BOX, GR.............................1137732GT6BCE

WIRE ASSY, STD/EXT PLAT. GR...........1137731GT7

HARNESS, GR, SW SNSRS W/O LS.....1137755GT8AANSI

HARNESS,GR, SW SNSRS W/ LS........1137609GT8BCE

HARNESS, GR FUNC. MANIFOLD1251910GT9

ASSY, POTHOLE HARNESS, GR..........1T107892GT10

WIRE ASSY, DOWN LIMIT SW..............1137728GT11

HARNESS, GR SQS PADS....................1137759GT12

HARNESS, GR QS PAD EXT.................1137760GT13

Part No. 229241 GRC-12 41


210.1 Electrical Wiring (from SN GRC14-1692)

42 GRC-12 Part No. 229241

300 Mast Components April 2018

301.1 Mast Assembly


BOE LUBE..............................................190337GT--lubricant

EYE BOLT,TURNED,1/4-20 X 1.5...........2124964GT1


NUT,JAM,LOCKING INSERT,3/4-16124978GT3

Ref. Cylinder (refer to 302.1)4

MOUNT, CYLINDER, MAST SEC 4........1124429GT5

CYLINDER #2 MOUNT...........................1124946GT6

CYL MOUNT TAB, TAPPED 1/4-20........4124443GT7

MOUNT, CYLINDER, MAST SEC 2........1124350GT8

LIFTING EYE, GRC12............................2124375GT9

Ref. Workstation Tray (refer to 304.1)10



FORMING, MAST CAP, GRC-12............1124372GT13

SCREW,THRDCUT,HWH,12-24X50#23124409GT14

Ref. Workstation Tray with Decal (refer to304.1)

15

CABLE ASSY, MAST GRC-12 (refer to209.1)

16

CABLE, COILED, 9 COND.....................1124353GT--

SPRING,EXT,COIL CORD RETAIN........1124479GT17

WIRE ASSY, PLAT. GRC-12 (refer to209.1)......................................................1

18

CONN. SQZ,1/2NPT .39-.56 MED..........17057GT19

T-BOX, 2.75 x 4.5 x 2.0...........................110775GT20

JUNCTION BOX, 4 OUTLET, DEEP69919GT--

Ref. Number 1 Column Assembly (refer to302.1)

21


22


23


24

SCREW,HHC,1/4-20 X 16888GT25

WASHER,LOCK, 1/4 INCH75869GT26

SCREW,HHC,1/4-20 X .756090GT27

FORMING,COIL GUARD,GRC...............1124897GT28

SCREW,SHC,3/8-16 X 1.........................433988GT29

WASHER,3/8HARD.STEEL-FLAT,USS........................4

19934GT30

Part No. 229241 GRC-12 43

300 Mast ComponentsApril 2018

301.1 Mast Assembly

44 GRC-12 Part No. 229241


302.1 Number 1 Column Assembly


SCREW,PHILLIPS,RHM,10-32 X 1.551063GT1

NUT,HEX,10-3215513GT2

WASHER,LOCK,#10 PLTD6607GT3

WELDMENT,TUBE,GRC12#1................11252760GT4Afrom SN 1000 to 2090. For initialreplacement, also order PN1252761. BOTHMAST TUBES MUST BE REPLACEDTOGETHER.

WELDMENT,TUBE,GRC12#11252760GT4Bfrom SN 2091

WEARPAD,GRC MAST,TOP...................4T112021GT5

KIT,GRC12 WEARPADST112839GT--includes 24 wear pads and all neededrivets

RIVET,STL,STL,.188 X .4539579GT6

PIN, MAST CYLINDER...........................1124379GT7

CLIP,HAIR PIN .125 X 221253GT8

Ref. Mast Cylinder (refer to 401.1)9

SWITCH,LIMIT,W/ROLLER ARM***.......196948GT10

CONTACTOR,LIMIT SWITCH19491GT--

CABLE SQUEEZE CONN 2 WIRE87561GT--for limit switch 96948

Part No. 229241 GRC-12 45



46 GRC-12 Part No. 229241


303.1 Number 2 and Number 3 Column Assemblies



WELDMENT,TUBE,GRC12#2,9X7X55...1124260GT1

WELDMENT,TUBE,GRC12#3,10X8X54124259GT--

WEARPAD,GRC MAST,TOP...................4T112021GT2


WEARPAD,GRC MAST,BOTTOM...........4T112022GT4

Part No. 229241 GRC-12 47


303.1 Number 2 and Number 3 Column Assemblies

48 GRC-12 Part No. 229241




Ref. Mast Cap (refer to 301.1)1

WORKSTATION TRAY ASSYW/DECAL*..............................................1

115391GT2

USA, Canada, Australia

WORKSTATION TRAY ASSY W/DECAL*115392GT--Europe, Asia, S. America

WELDMENT,TUBE,GRC12#4,11X9X54.11252761GT3Afrom SN 1000 to 2090. For initialreplacement, also order PN1252760. BOTHMAST TUBES MUST BE REPLACEDTOGETHER.

WELDMENT,TUBE,GRC12#4,11X9X541252761GT3Bfrom SN 2091


WEARPAD,GRC MAST,BOTTOM...........4T112022GT5


WORKSTATION TRAYASSY,W/DECAL.....................................1

115383GT6


WORKSTATION TRAY ASSY W/DECAL*115393GT--Europe, Asia, S. America

SCREW,PHIL,PHM,10-24 X.38,SEMS21018GT7

Ref. T-box Assembly (refer to 301.1)8



Part No. 229241 GRC-12 49



50 GRC-12 Part No. 229241

400 Hydraulic Components April 2018

401.1 Hydraulic Power Unit and Lift Cylinder


MOTOR,24DC,ADV.................................1105387GT1(includes items 2-6)

BEARING,MOTOR44777GT--

BEARING,MOTOR,36843,BRUSH END*44778GT--

BRUSH LEAD ASSEMBLY KIT(48504)52915GT--

BRUSH BOX ASSEMBLY58934GT--

SPRING-BRUSH,40844, SCISSORS.....444750GT2

COVER-BRUSHINSPEC.40844,SCISS............................4

44752GT3

SCREW,HH TAPETITE THRD8-32X.5052913GT4

BRUSH,PWR UNIT (40844)**.................444751GT5

SCREW,HHTAPTITE THREAD8-32X.3852914GT6

CYLINDER, MAST, GRC12 (TRIPLE).....1124277GT7

SEAL KIT124442GT--

SCREW,HHC,1/4-20 X 1.56145GT--

ELBOW,070220-4-6................................239875GT8

ORIFICE,SHORT,.059 X .300124967GT9

VALVE,W/20V NCSOLENOID,MANUAL..............................1

66465GT10

(includes items 11 and 12)

COIL-SOLENOID VALVE,20V DC***......184422GT11

NUT,SOLENOID VALVE COIL................152943GT12

KNOB,PUSH/PULL,RED........................138068GT13

SCREW,HHC,3/8-24 X 1 GR 8 YEL........232317GT14


PUMP,4CC GEAR,CCW 22819216AParker (component no longer available)

SEAL KIT,PUMP,PARKER (228192)229453GT--for Parker pump 228192

PUMP,4CC GEAR,CCW***96193GT16Bpump ID 9510090001

SEAL KIT,BOSCH PUMP233641GT--For 96193 w/Bosch PN 9510090001

SEAL KIT,BOSCH PUMP***85197GT--For 96193 w/Bosch PN 9510290001

Part No. 229241 GRC-12 51

400 Hydraulic ComponentsApril 2018

401.1 Hydraulic Power Unit and Lift Cylinder

52 GRC-12 Part No. 229241


402.1 Function Manifold


MANIFOLD,FUNCTION***105304GT--replaced 105062

O-RING KIT (ORFS FITTINGS)49612GT--

PLUG AND CAP KIT-SERVICE,ORFS*49613GT--

NIPPLE,DIAGNOSTIC,#4.......................148997GT1(A, Testing)

DIAGNOSTIC FEMALE Q-DSCNT20224GT--(pressure gauge not included)

CAP,DIAGNOSTIC NIPPLE48880GT--

CHECK DISK, NO SPRING....................184386GT2(B, Steer circuit)

VALVE-RELIEF, 3700 PSI #8**...............165962GT3(C, Lift relief)

SEAL KIT-FOR P.N.4416744226GT--

VALVE,CHECK,IWP-S/CWP PWRASSI........................................................1

46216GT4

(D, Drive circuit)

SEAL KIT, VALVE44227GT--

VALVE, DYN. BRAKING, GS30**............1105303GT5(E, Drive forward/reverse) replaced 44172

NUT-COIL SHORT44174GT--

SEAL KIT-P.N.44169,44172,4417144230GT--

COIL,20VDC DEUTCSH W/DIODE84385GT--(sold separately)

VALVE,SOLENOID,3POS 4WAY............144168GT6(F, Steer left/right)


SEAL KIT, VALVE44229GT--

COIL,#8 20VDC,DEUTSCH W/DIOD77709GT--(sold separately)

PRTY,FLOW CNTRL VALVE,.75 GPM.....184384GT7(G, Steer circuit)

SEAL KIT (84384)1261888GT--for 84384

VALVE-SOLENOID, 2POS 4 WAY..........144169GT8(H, Platform up)


SEAL KIT-P.N.44169,44172,4417144230GT--

COIL,20VDC DEUTCSH W/DIODE84385GT--(sold separately)

VALVE-RELIEF, 3700 PSI #8**...............165962GT9(I, System relief)

SEAL KIT-FOR P.N.4416744226GT--

Part No. 229241 GRC-12 53


402.1 Function Manifold

54 GRC-12 Part No. 229241


403.1 Brake Release Manifold


MANIFOLD,BRAKE RELEASE105067GT--(includes items 1, 3 and 4)

VALVE,PILOT OPERATEDASSEMBLY*............................................1

84743GT1

SEAL KIT,HAND PUMP***84740GT--

KNOB,PILOT OP VALVE (BLACK)***84746GT--

CONNECTOR,070120-4-4......................339877GT2

SPRING,HAND PUMP ROD...................184748GT3

VALVE,HAND PUMP ASSEMBLY***......184739GT4

VALVE,HAND PUMP ASSEMBLY***84739GT--

SEAL KIT,HAND PUMP***84740GT--

KNOB,HAND PUMP (RED)***84742GT--

Part No. 229241 GRC-12 55


403.1 Brake Release Manifold

56 GRC-12 Part No. 229241


404.1 Hydraulic Hoses and Fittings


ELBOW,90D,520220,6-10.......................461264GT1

HOSE,ASSY,MOTOR CROSSOVER......1109836GT2(Components: 48812, 48812 and 56776 @38 inches)

HOSE,ASSY,RT DRIVE MOTOR............1109837GT3(Components: 39890, 48812 and 56776 @88 inches)

CONNECTOR,070120-4-4......................739877GT4

HOSE,ASSY,LT DRIVE MOTOR.............1109838GT5(Components: 39890, 48812 and 56776 @92 inches)

ELBOW,070220-4-4................................513921GT6

HOSE, ASSY, RT STEER.......................1100720GT7(Components: 78855, 78855 and 78852 @65 inches)

HOSE, ASSY, LT STEER........................1100719GT8(Components: 78855, 78855 and 78852 @69 inches)

HOSE, ASSY, LIFT CYL. TO MAN..........1124405GT9(Components: 78855, 78855 and 48751 @30 inches)

HOSE, ASSY, BRAKE............................1100723GT10(components: 48805, 48806 and 48751 @9.5 inches)

CONNECTOR,070120-6-6......................339878GT11

PLUG,HEX HEAD,090109A-4................245374GT12

CONNECTOR,070120-4-6......................139881GT13

ELBOW,070220-6-6................................139873GT14

HOSE, ASSY, MAN TO FILTER..............1100726GT15(Components: 96406, 105045 and 75631@ 15 inches)

ELBOW,070220-6-8................................239876GT16

CONNECTOR, 070120-12-8...................196398GT17

TUBE ASSY,RETURN............................1100486GT18

Ref. Diagnostic Nipple19(refer to 402.1)

HOSE, ASSY, PRESSURE.....................1100725GT20(Components: 39890, 39890 and 56776 @33 inches)

TUBE ASSY, DRAW...............................1100510GT21

HOSE, ASSY, LT BRAKE........................1100721GT22(Components: 48805, 48805 and 48751 @32 inches)

HOSE, ASSY, RT BRAKE.......................1100722GT23(components: 48805, 48805 and 48751 @14.5 inches)

ELBOW,070220-12-10............................122664GT24

Part No. 229241 GRC-12 57


404.1 Hydraulic Hoses and Fittings

58 GRC-12 Part No. 229241

500 Platform Components April 2018

501.1 Main Platform


PLAT ASSY W/WORD DECAL,ANSI229222GT--USA & Canada

PLAT ASSY W/WORD DECAL,AUS229223GT--Australia

PLAT ASSY W/SYMBL DECAL,ANSI229224GT--Asia & S. America

PLAT ASSY W/SYMBL DECAL,CE229225GT--Europe

FORMING, MAST CAP, GRC-12............1124372GT1

MANUAL STORAGE BX,NODECAL,GR..............................................1

107180GT2

PLAT DECK ASSYW/W DEC,GRCANSI........................................................1

229226GT3

USA & Canada

PLAT DECK ASSYW/W DEC,GRC AUS229229GT--Australia

PLAT DECK ASSYW/S DEC,GRC ANSI229230GT--Asia & S. America

PLAT DECK ASSYW/S DEC,GRC CE229231GT--Europe

WEAR PAD, PLATFORM........................2124346GT4


WASHER,FLAT,SAE 1/4",ZINC75144GT6

SCREW,HHC,1/4-20 X 2.258179GT7

SNAP RING,EXTERNAL,.50 DIA.57190GT8

WASHER,SHIM,.5 X .875 X .0338519GT9

WHEEL, EXTENSION DECK, GRC12....2124312GT10

TAPE,NON-SKID,DIE CUT,4"X 16"47231GT11



SCREW,HHC,3/8-16X1.25 GD307A94434GT14

SCREW,HHC,1/4-20 X 312343GT15

GUIDE, EXT DECK, GRC12...................2124325GT16

WEAR STRIP, EXT DECK GUIDE..........3124342GT--

Ref. Mast Assembly (refer to 301.1)17

Part No. 229241 GRC-12 59

500 Platform ComponentsApril 2018

501.1 Main Platform

60 GRC-12 Part No. 229241


502.1 Extension Platform



SPRING, TORSION, .078" WIRE124362GT2

WASHER,FLAT,.5X .125,HARDENED*37038GT3

BOLT, SHOULDER, .375 X 1.00124363GT4

EXT DECK ASSY W/W DEC,GRCANSI........................................................1

229227GT5

USA & Canada

EXT DECK ASSY,GRC,CE229098GT--Europe & Australia

Ref. Joystick Controller6(refer to 503.1 and 504.1)

Ref. Platform Control Mount7(refer to 503.1 and 504.1)

EXT GATE ASSY W/DEC,GRC..............1229228GT8



SPRING,COMPRESSION .835 X 2........122446GT11

LATCH HANDLE.....................................166544GT12

TAPE,NON-SKID,DIE CUT,4"X 16".........347231GT13

SCREW,HHC,1/4-20 X 24266GT14


HINGE, SPRING, LONG LEG................2104804GT16

WASHER,FLAT,SAE 1/4",ZINC75144GT17

WEAR PAD, PLATFORM........................2124346GT18

WHEEL, EXTENSION DECK, GRC12....2124312GT19

SNAP RING,EXTERNAL,.50 DIA...........257190GT20

GUIDE, EXT DECK, GRC12...................2124325GT21

SCREW,HHC,1/4-20 X 2.7536294GT22

WEAR STRIP, EXT DECK GUIDE..........1124342GT23

RIVET,ALUM,STL,.188 X .250................8T113787GT24

WEAR PAD,PLATFORM.........................439474GT25

WELDMENT,LATCH,EXTENSIONDECK......................................................1

124361GT26

Part No. 229241 GRC-12 61


502.1 Extension Platform

62 GRC-12 Part No. 229241


503.1 Platform Controls, 2 Speed Lift


KIT, SL PROP UPGRD, ANSI, GRC1258341GTAWord (For 2 speed to proportional liftconversion. Software upgrade is requiredand available on-line or refer to 504.1 forUSB flash drive) to SN 1999

KIT, SL PROP UPGRD, AUS, GRC1258343GTB(For 2 speed to proportional lift conversion.Software upgrade is required and availableon-line or refer to 504.1 for USB flash drive)to SN 1999

KIT, SL PROP UPGRD, CE, GRC1258344GTC(For 2 speed to proportional lift conversion.Software upgrade is required and availableon-line or refer to 504.1 for USB flash drive)to SN 1999

KIT, SL PROP UPGRD, ANSI SYM GRC1258518GTDSymbol (For 2 speed to proportional liftconversion. Software upgrade is requiredand available on-line or refer to 504.1 forUSB flash drive) to SN 1999

PCON, GR/GRC/GS137633GTE(models with 6 button, 2 speed controller)to SN 1999

FLASH DRIVE,SL1K1.0 SOFTWARE219205GT--(models with 6 button, 2 speed controller)to SN 1999

HARNESS, ESTOP, GR/GRC/GS PCON137587GTF


ALARM,STEADY TONE***......................139540GT2Aorder 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT2Bfor 39540

DECAL, UI, GR/GRC/GS PCON............1137636GT3A(models with 6 button, 2 speed controller)to SN 34999

DECAL, STD, PROP LIFT, UI, SVC........11256703GT3B(units converted from 6 button, 2 speed liftto 4 button, proportional controller)


66812GT4



ENCLOSURE, GC14-1, TOP..................1T106368GT6

LABEL, GR/GRC/GS PCON...................1137642GT7

CAP,BUTTON,K12..................................6T106373GT8

PCBA, GC14-1........................................1137522GT9


ENCLOSURE,GC14-1/GC16-1, BOT.....1T106370GT11


PLAT CONTROL BRKTASSY,GR/GRC.......................................1

T114178GT13A



FORMING, PLAT CONTROL, GR/GRC145344GT13BEurope, Asia, S. America

KIT,COIL CORD,CONTRLR,SL1000......1235464GT14includes item 15

TERMINAL, PIN, AU, 18-20GA137697GT--

KIT,CONN,RECEPT W/PIN AND LOCK231921GT--

KIT,CONN,PLUG W/SCKT AND LOCK231922GT--

CONN,RECEP 6 WAY,14-18GA60444GT--


PLUG,SEAL,12-18 GA60757GT--

PLUG, 6POS ECO PWR........................1137699GT15

Ref., JOYSTICK......................................116refer to 505.1

SCREW,BHSCS,M5X10,SS229845GT17apply Loctite 243 or equivalent beforeinstallation

Part No. 229241 GRC-12 63


503.1 Platform Controls, 2 Speed Lift

64 GRC-12 Part No. 229241


504.1 Platform Controls, Proportional Lift


PCON,STD,PROP LIFT,GR/GS..............11256727GTA(complete platform control box with coilcord, bracket not included) from SN 2000

FLASH DRIVE,SL1K2.0 SOFTWARE1258731GT--(For proportional lift or upgrade kits only.Software update available on-line. Flashdrive sold separately.)

HARNESS, ESTOP, GR/GRC/GS PCON137587GT--


ALARM,STEADY TONE***......................139540GT2Aorder 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT2Bfor 39540

DECAL, UI, GS/GR, PROP LIFT............11256702GT3A(models with 4 button, proportionalcontroller)

REF:DECAL,STD,PROP LIFT,UI,SVC.....13B(units converted from 6 button, 2 speed liftto 4 button, proportional controller, refer to503.1)


66812GT4



ENCLOSURE,STD 4-BUTTON,TOP1256656GT6

(component no longer available)7

CAP,BUTTON,K12..................................6T106373GT8

PCBA,PCON STD,PROP LIFT...............11256725GT9


ENCLOSURE,GC14-1/GC16-1, BOT.....1T106370GT11


PLAT CONTROL BRKTASSY,GR/GRC.......................................1

T114178GT13A


FORMING, PLAT CONTROL, GR/GRC145344GT13BEurope, Asia and S. America

KIT,COIL CORD,CONTRLR,SL1000......1235464GT14includes item 15

KIT,CONN,RECEPT W/PIN AND LOCK231921GT--

KIT,CONN,PLUG W/SCKT AND LOCK231922GT--

PLUG, 6POS ECO PWR........................1137699GT15

Ref., JOYSTICK......................................116refer to 505.1

SCREW,BHSCS,M5X10,SS229845GT17apply Loctite 243 or equivalent beforeinstallation

Part No. 229241 GRC-12 65


504.1 Platform Controls, Proportional Lift

66 GRC-12 Part No. 229241


505.1 Joystick Controller


JOYSTICK, HALL EFFECT, SINGLE137634GT--

KIT,BOOT,JOYSTICK,SL1000214544GT--joystick boot

KIT,SWITCH,JYSTK,SL1000..................1235463GT1function enable and steer switches

KIT,SWITCH,JYSTK,SL1000..................1235463GT2function enable and steer switches

ROCKER,2 SWITCH..............................1229092GT3

BOOT, 2 SWITCH, SILICON...................1229093GT4

SCREW, SELF TAP................................5229086GT5

HANDLE HALF,RIGHT,W/TOPSWITCH..................................................1

229087GT6

SCREW,GRUB,M5X8MM,HLF DOG,BZP229091GT6Afor 229087

HANDLE HALF,LEFT,W/TOP SWITCH....1229088GT7

SCREW,GRUB,M5X8MM CUP(BLK)229090GT7Afor 229088

TRIGGER, EXTENDED..........................1229089GT8squeeze handle

SPRING, HANDLE TRIGGER................1229094GT8

Part No. 229241 GRC-12 67


505.1 Joystick Controller

68 GRC-12 Part No. 229241

600 Accessories April 2018

601.1 Flashing Beacon


GUARD,BEACON,NARROW230645GT--EE option

STROBE,BEACON, AC COMP 12-80V...2231931GT1Afrom SN 1000 to 2481

LENS,FLASHING BEACON105556GT--for 231931

BULB,FLASHING BEACON105557GT--for 231931

BEACON, LED, ASSEMBLY, 21"............11271092GT1Bfrom SN 2482

BEACON, LED, ASSEMBLY, 38"............11271093GT1Bfrom SN 2482

SCREW,PHILLIPS,PHM,10-32 X .7549816GT2


BRACKET, BEACON MOUNT, GRC.......2124421GT4

RIVET,STL,STL,.156 X .50.....................638600GT5

SCREW,HHC,1/4-20 X .75......................26090GT6

CLAMP,0.31,#5 X 1/4,RUB CUSH..........145470GT7

NUT,NYLOCK,1/4-20..............................26091GT8

CLAMP,0.50,#8 X 1/4,RUB CUSH..........16833GT9

Part No. 229241 GRC-12 69

600 AccessoriesApril 2018

601.1 Flashing Beacon

70 GRC-12 Part No. 229241

600 Accessories April 2018

602.1 PCON Guard


KIT,PCON GUARD,SLAB/GR1283768GT1includes installation instructions

WELDMENT, PCON GUARD..................11279627GT--

Ref. PCON, GR/GRC/GS........................12refer to 503.1 or 504.1

Ref. FORMING, PLAT CONTROL,GR/GRC..................................................4

3

refer to 503.1 or 504.1 (holes drilled forPCON Guard option from SN 4870)

RIVET,STEEL,P, .25 X .375....................47265GT4

Part No. 229241 GRC-12 71

600 AccessoriesApril 2018

602.1 PCON Guard

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

25100352GT .................33100484GT .................57100486GT .................23100488GT .................23100489GT .................23100492GT .................33, 57100510GT .................57100719GT .................57100720GT .................57100721GT .................57100722GT .................57100723GT .................57100725GT .................57100726GT .................39100801GT .................23100834GT .................25100913GT .................25100986GT .................61104804GT .................23105060GT .................55105067GT .................19105092GT .................27, 29–30105142GT .................25105150GT .................29–30105273GT .................53105303GT .................53105304GT .................37105334GT .................51105387GT .................21105440GT .................19105547GT .................19105550GT .................69105556GT .................69105557GT .................19105565GT .................27, 29–30, 33105573GT .................37105739GT .................19106924GT .................59107180GT .................19107359GT .................23107370GT .................4310775GT ...................19109581GT .................39, 41109758GT .................57109836GT .................57109837GT .................57109838GT .................11, 17114325GT .................13, 15114334GT .................13, 15114338GT .................25115377GT .................25115378GT .................49115383GT .................49115391GT .................49115392GT .................49115393GT .................2312016GT ...................19, 5912343GT ...................27, 29–30, 3312344GT ...................19124122GT .................25124151GT .................25124152GT .................27, 29–30124232GT .................33124233GT .................47124259GT .................47124260GT .................51124277GT .................59, 61124312GT .................59, 61124325GT .................59, 61124342GT .................59, 61124346GT .................43124350GT .................43124353GT .................61124361GT .................61124362GT .................

PagePart Number

61124363GT .................23124366GT .................43, 59124372GT .................23124374GT .................43124375GT .................45124379GT .................25124391GT .................57124405GT .................43124409GT .................69124421GT .................43124429GT .................51124442GT .................43124443GT .................27, 29–30124449GT .................43124479GT .................33124728GT .................25124757GT .................25124866GT .................43124897GT .................43124946GT .................43124964GT .................51124967GT .................43124978GT .................411251910GT ...............451252760GT ...............491252761GT ...............651256656GT ...............11, 13, 15, 17, 651256702GT ...............11, 13, 15, 17, 631256703GT ...............351256719GT ...............351256721GT ...............651256725GT ...............651256727GT ...............111256915GT ...............171256916GT ...............271257035GT ...............29–301257065GT ...............27, 29–301257203GT ...............11, 13, 15, 171257923GT ...............631258341GT ...............631258343GT ...............631258344GT ...............631258518GT ...............651258731GT ...............231259993GT ...............231260030GT ...............231260031GT ...............231260045GT ...............531261888GT ...............371264372GT ...............301270456GT ...............691271092GT ...............691271093GT ...............371272557GT ...............371272844GT ...............29–301272975GT ...............371273576GT ...............411274067GT ...............371278183GT ...............371278187GT ...............371279428GT ...............711279627GT ...............371280665GT ...............711283768GT ...............11, 17133013GT .................13, 15133015GT .................11, 17133092GT .................11, 13, 15, 17133144GT .................13, 15133146GT .................13, 15133147GT .................11, 13, 15, 17133194GT .................11, 13, 15, 17133195GT .................11, 17133196GT .................11133197GT .................13, 15133198GT .................

PagePart Number

11, 13, 15, 17133237GT .................11133246GT .................17133247GT .................13133273GT .................15133274GT .................11, 17133277GT .................11, 17133279GT .................13, 15133280GT .................17133298GT .................11, 17133585GT .................11, 17133586GT .................11, 17133596GT .................63137522GT .................35137562GT .................63, 65137587GT .................35137604GT .................11, 13, 15, 17, 63, 65

137605GT .................

39137607GT .................39, 41137608GT .................41137609GT .................63137633GT .................67137634GT .................11, 13, 15, 17137635GT .................11, 13, 15, 17, 63137636GT .................35, 63, 65137637GT .................63, 65137640GT .................63137642GT .................11, 13, 15, 17, 63, 65

137656GT .................

35137668GT .................35137673GT .................35137692GT .................63137697GT .................63, 65137699GT .................41137726GT .................41137728GT .................41137729GT .................41137731GT .................41137732GT .................39137733GT .................39137734GT .................39137735GT .................39137736GT .................41137737GT .................39137739GT .................39, 41137755GT .................41137759GT .................41137760GT .................41137761GT .................25137769GT .................25137770GT .................5713921GT ...................37139318GT .................37144161GT .................37144180GT .................19145083GT .................19145084GT .................19145085GT .................19145086GT .................27, 29–30145279GT .................27, 29–30145284GT .................27, 29–30145286GT .................63, 65145344GT .................2515086GT ...................23, 4515513GT ...................33161001GT .................30162273GT .................1918396GT ...................25, 27, 29–3018503GT ...................27, 29–30, 3718504GT ...................29–3019436GT ...................23, 4519491GT ...................4319934GT ...................5320224GT ...................

PagePart Number

4921018GT ...................4521253GT ...................67214544GT .................21215550GT .................37218073GT .................63219205GT .................30219384GT .................37219480GT .................2322261GT ...................6122446GT ...................21226432GT .................5722664GT ...................2522699GT ...................11, 13, 15, 17227765GT .................27, 29–30228406GT .................67229086GT .................67229087GT .................67229088GT .................67229089GT .................67229090GT .................67229091GT .................67229092GT .................67229093GT .................67229094GT .................61229098GT .................27, 29–30229215GT .................27, 29–30229216GT .................27, 29–30229217GT .................27, 29–30229218GT .................33229219GT .................33229220GT .................33229221GT .................59229222GT .................59229223GT .................59229224GT .................59229225GT .................59229226GT .................61229227GT .................61229228GT .................59229229GT .................59229230GT .................59229231GT .................51229453GT .................11229657GT .................13, 15229658GT .................17229659GT .................63, 65229845GT .................69230645GT .................25231191GT .................63, 65231921GT .................63, 65231922GT .................69231931GT .................27, 30232535GT .................27, 29–30232573GT .................27, 29–30232580GT .................27232848GT .................51233641GT .................67235463GT .................63, 65235464GT .................3725388GT ...................11, 1728161GT ...................11, 13, 15, 1728174GT ...................11, 1728175GT ...................11, 13, 15, 1728235GT ...................11, 1728236GT ...................11, 1728373GT ...................11, 1731508GT ...................11, 1731788GT ...................5132317GT ...................4333988GT ...................6136294GT ...................6137038GT ...................27, 29–3037947GT ...................5138068GT ...................11, 1738122GT ...................

72 GRC-12 Part No. 229241

April 2018

Part Number Index

PagePart Number

11, 1738149GT ...................6938600GT ...................27, 29–3039469GT ...................6139474GT ...................27, 29–30, 63, 6539540GT ...................45, 47, 4939579GT ...................5739873GT ...................5139875GT ...................5739876GT ...................55, 5739877GT ...................5739878GT ...................5739881GT ...................2340021GT ...................11, 13, 15, 1740434GT ...................2142360GT ...................614266GT .....................29–3043136GT ...................2743137GT ...................11, 13, 15, 1743658GT ...................5344168GT ...................5344169GT ...................5344174GT ...................3344207GT ...................5344226GT ...................5344227GT ...................5344229GT ...................5344230GT ...................11, 1744736GT ...................5144750GT ...................5144751GT ...................5144752GT ...................5144777GT ...................5144778GT ...................3344788GT ...................2544895GT ...................11, 13, 15, 1744980GT ...................5745374GT ...................6945470GT ...................27, 29–30, 3345546GT ...................5346216GT ...................59, 6147231GT ...................1947548GT ...................2547569GT ...................3748282GT ...................19, 25, 27, 29–30, 61

4828GT .....................

5348880GT ...................5348997GT ...................3049373GT ...................5349612GT ...................5349613GT ...................6949816GT ...................23, 4551063GT ...................615224GT .....................11, 13, 15, 1752475GT ...................11, 1752865GT ...................5152913GT ...................5152914GT ...................5152915GT ...................5152943GT ...................19, 215361GT .....................27, 29–305397GT .....................2354239GT ...................3755010GT ...................3755018GT ...................3755019GT ...................3755021GT ...................21, 27, 29–3056912GT ...................59, 6157190GT ...................27, 29–30, 3357881GT ...................1957996GT ...................19, 2157998GT ...................5158934GT ...................256019GT .....................33, 516021GT .....................27, 29–3060440GT ...................

PagePart Number

27, 29–3060441GT ...................6360444GT ...................6360445GT ...................6360757GT ...................33, 43, 696090GT .....................19, 25, 27, 29–30, 33, 43, 59, 61, 69

6091GT .....................

19, 23, 596097GT .....................5761264GT ...................516145GT .....................27, 29–30, 336175GT .....................27, 29–30, 696178GT .....................19, 21, 256198GT .....................336356GT .....................2364154GT ...................196545GT .....................1965616GT ...................376595GT .....................5365962GT ...................456607GT .....................27, 29–3066094GT ...................3366204GT ...................27, 29–306637GT .....................19, 336638GT .....................29–3066397GT ...................27, 29–3066398GT ...................5166465GT ...................6166544GT ...................27, 29–3066717GT ...................1966770GT ...................27, 29–30, 63, 6566812GT ...................27, 29–30, 63, 6566817GT ...................27, 29–3066818GT ...................27, 29–30, 616782GT .....................696833GT .....................276873GT .....................25, 29–30, 33, 37, 43, 49

6878GT .....................

336884GT .....................21, 436888GT .....................27, 29–30, 33, 43, 49

6889GT .....................

19, 2169547GT ...................19, 2169548GT ...................4369919GT ...................437057GT .....................3771706GT ...................11, 13, 15, 1772086GT ...................11, 1772159GT ...................11, 13, 15, 1772188GT ...................27, 29–30, 63, 6572326GT ...................27, 29–30, 33, 717265GT .....................11, 1772832GT ...................11, 1772970GT ...................2775041GT ...................23, 59, 6175144GT ...................4375869GT ...................2576502GT ...................23, 25, 597713GT .....................29–3077677GT ...................5377709GT ...................2378060GT ...................2378086GT ...................3378546GT ...................3378622GT ...................1978736GT ...................27, 3081579GT ...................258177GT .....................598179GT .....................21822586GT .................21822587GT .................21822685GT .................27, 29–30823408GT .................11, 1782366GT ...................13, 1582472GT ...................

PagePart Number

13, 1582473GT ...................13, 1582481GT ...................13, 1582487GT ...................13, 1582495GT ...................11, 1782557GT ...................198255GT .....................13, 1582614GT ...................13, 1582666GT ...................41826935GT .................13, 1582836GT ...................11, 1782975GT ...................27, 29–3083093GT ...................5384384GT ...................5384385GT ...................5384386GT ...................5184422GT ...................5584739GT ...................5584740GT ...................5584742GT ...................5584743GT ...................5584746GT ...................5584748GT ...................5185197GT ...................598519GT .....................27, 29–3085239GT ...................23, 4587561GT ...................27, 29–308915GT .....................4390337GT ...................25, 27, 29–30, 339116GT .....................199145GT .....................5994434GT ...................27, 29–3096008-SGT ................27, 29–3096009GT ...................27, 29–3096010GT ...................2396135GT ...................5196193GT ...................5796398GT ...................2396422GT ...................19, 2396423GT ...................27, 29–3096452GT ...................2396541GT ...................2396642GT ...................3396699GT ...................3396709GT ...................3396855GT ...................3396905GT ...................1996907GT ...................23, 4596948GT ...................27, 29–3096950GT ...................3797059GT ...................2397128GT ...................13, 1597899GT ...................35T106362GT ...............35T106366GT ...............63T106368GT ...............63, 65T106370GT ...............35T106372GT ...............63, 65T106373GT ...............27, 29–30T106788GT ...............11, 17T107029GT ...............39, 41T107890GT ...............39, 41T107891GT ...............39, 41T107892GT ...............11, 17T107894GT ...............27, 29–30T110723GT ...............45, 47T112021GT ...............47, 49T112022GT ...............45, 47, 49T112839GT ...............61T113787GT ...............63, 65T114178GT ...............

Part No. 229241 GRC-12 73

April 2018

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

((component no longer available).....65

AALARM,STEADY TONE***.....27, 29–30, 63, 65ASSY, BATTERY COVER, EE.....25ASSY, CE J-BOX, GR.....41ASSY, DOM J-BOX GRC-12.....39ASSY, DOM J-BOX, PLAT GR.....41ASSY, POTHOLE HARNESS, GR.....39, 41ASSY,CE J-BOX GRC-12.....39ASSY,LVL SNSR W/ CONNECTOR.....27, 29–30

ASSY,WHEEL & TIRE,GR.....19, 21

BBALL STUD, GAS STRUT, 3/8-16.....23BASE WITH 1 NC CONTACT, E-STOP......27, 29–30, 63, 65

BATTERY CABLE ASSY, GR.....39, 41BATTERY COVER ASSY,SUMBOL,GRC.....25BATTERY COVER ASSY,WORD,GRC.....25BATTERY WATERING HAND PUMP.....25BATTERY WATERING KIT, 24V UNIV.....25BATTERY, AGM, 6V, (TROJAN) ***.....25BATTERY,T105 W/LPT,3 CAP,DRY**.....25BEACON, LED, ASSEMBLY, 21".....69BEACON, LED, ASSEMBLY, 38".....69BEARING,.75ID X 1.0OD X 1.38LG.....23BEARING,1.5IDX1.75ODX1.0L.....19BEARING,FL,0.75ID X 1 OD X .49.....19BEARING,MOTOR.....51BEARING,MOTOR,36843,BRUSH END*.....51BOE LUBE.....43BOLT, SHOULDER, .375 X 1.00.....61BOLT,CARRIAGE,1/4-20 X .75,G2.......25, 29–30, 33, 37, 43, 49

BOLT,CARRIAGE,1/4-20 X 1.25,G2.....25, 27, 29–30, 33

BOLT,CARRIAGE,1/4-20 X 2.5,G2.....33BOLT,CARRIAGE,3/8-16 X 3.50,G5.....25BOLT,CARRIAGE,3/8-16 X1.00,G5.....23BOLT,CARRIAGE,3/8-16X1.25,GR5.....19BOOT, 2 SWITCH, SILICON.....67BRACKET, BEACON MOUNT, GRC.....69BRACKET,REAR COVER,GR.....21BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....21BREATHER CAP, HYD. TANK, 1/4 NPT.....33BRUSH BOX ASSEMBLY.....51BRUSH LEAD ASSEMBLY KIT(48504).....51BRUSH,PWR UNIT (40844)**.....51BULB,FLASHING BEACON.....69BUSHING,STRAIN RELIEF,.875/.30.....37BUTTON,PUSH,RED MUSHROOMHEAD.....27, 29–30, 63, 65

CCABLE ASSY, MAST GRC-12.....39CABLE ASSY, MAST GRC-12 (refer to209.1).....43

CABLE ASSY,CHARGER,UNTERM.....37CABLE ASSY,CHARGER,US110.....37CABLE ASSY,CHARGER/BATTERY.....37CABLE ASSY.,BATT. 14",4AWG RD.....29–30

CABLE SQUEEZE CONN 2 WIRE.....23, 45CABLE, COILED, 9 COND.....43CABLE,CHARGER, DC, W/ BTS.....37CAM FOLLOWER,1.125X.375,DELRIN.....23CAP,BUTTON,K12.....63, 65CAP,DIAGNOSTIC NIPPLE.....53CHARGER,24V,650W,USB.....37CHARGER,BAT,24VDC,H/LO GEN2.....37CHECK DISK, NO SPRING.....53CIRCUIT BREAKER,7.0 AMP***.....27, 29–30CLAMP,0.31,#5 X 1/4,RUB CUSH.....69CLAMP,0.44,#7X1/4,RUB CUSH.....33CLAMP,0.50,#8 X 1/4,RUB CUSH.....69CLAMP,2 HOSE,PLASTIC,5/8.....19CLAMP,HOSE,1 EAR,1-1/16***.....33CLIP,HAIR PIN .125 X 2.....45COIL,#8 20VDC,DEUTSCH W/DIOD.....53COIL,20VDC DEUTCSH W/DIODE.....53COIL-SOLENOID VALVE,20V DC***.....51CONN,RECEP 3 WAY, 14-18GA.....27, 29–30CONN,RECEP 6 WAY,14-18GA.....63CONN. SQZ,1/2NPT .39-.56 MED......43CONNECTOR, 070120-12-8.....57CONNECTOR, IEC CHARGER CORD.....37CONNECTOR,070120-4-4.....55, 57CONNECTOR,070120-4-6.....57CONNECTOR,070120-6-6.....57CONNECTOR,ANDERSON SB 175,1/0G...29–30

CONTACT,NC.....27, 29–30CONTACTOR ASSY,GR.....27CONTACTOR,DRIVE,24V,180A.....30CONTACTOR,LIMIT SWITCH.....23, 45CORD REEL,SPRING REWIND.....37COVER, RJ45, GC27-25/GC21-19.....35COVER-BRUSH INSPEC.40844,SCISS.....51CYL MOUNT TAB, TAPPED 1/4-20.....43CYLINDER #2 MOUNT.....43CYLINDER, MAST, GRC12 (TRIPLE).....51CYLINDER,GS/GR STEER***.....19

DDECAL KIT,SAFETY/INSTR,SYM.....13, 15DECAL KIT,SAFETY/INSTR,WORDS.....11, 17DECAL, LABEL - CHEVRON RANDO.....11, 17DECAL, POWER TO PLATFORM 115V**...11, 13, 15, 17

DECAL, POWER TO PLATFORM 230V**...11, 13, 15, 17

DECAL, SMARTLINK PROPORTIONAL.....11, 13, 15, 17

DECAL, STD, PROP LIFT, UI, SVC......11, 13, 15, 17, 63

DECAL, SYMBOL - READ THE MANUAL...13, 15

DECAL, UI, GR/GRC/GS PCON.....11, 13, 15, 17, 63

DECAL, UI, GS/GR, PROP LIFT.....11, 13, 15, 17, 65

DECAL,ANNUAL INSP***.....11, 17DECAL,BATTERY CONN DIAG,GR.....11, 17DECAL,COSMETIC, GRC.....11, 13, 15, 17DECAL,COSMETIC,GENIE GRC-12.....11, 13, 15, 17

DECAL,COSMETIC,GENIE,GR/QS.....11, 13, 15, 17

DECAL,CRUSH HAZARD,USE SAFETY....11, 17

DECAL,DANGER,BATTERY SAFETY***....11, 17

DECAL,DANGER,BRAKE REL SAFETY....11, 17

DECAL,DANGER,COLLISION HAZARD.....11, 13, 15, 17

DECAL,DANGER,DO NOT ALTERSWTC.....11, 17

DECAL,DANGER,ELEC.HAZ SYMB.....13, 15D E C A L , D A N G E R , E L E C THAZARD,PLUG.....11, 17

DECAL,DANGER,ELECTROCUTION,GR...11, 17

DECAL,DANGER,SIDE FORCE CE GRC.....15DECAL,DANGER,TIP-OVER,TILT.....11, 17DECAL,DIRECTIONAL ARROWS,GR.......11, 13, 15, 17

DECAL,E-STOP,GR/GRC/GS PCON....11, 13, 15, 17, 63, 65

DECAL,FORK LIFT POCKET.....11, 17DECAL,GENERAL SAFETY,GRC ANSI.....11DECAL,GENERAL SAFETY,GRC,AUS.....17DECAL,INSTR-MAX CAP-TRAY,WRD.......11, 17

DECAL,INSTRUCTIONS-CHARGER OP....11, 17

DECAL,INSTRUCTIONS-OPER,GCP.....11, 17DECAL,LABEL, OM STORAGE.....11, 17D E C A L , L A B E L , E M E R G E N C YLOWERING.....11, 17

DECAL,LABEL,FAULT CODES.....11, 17DECAL,LABEL,FORKLIFT POCKET.....13, 15DECAL,LABEL,LIFTING EYE.....11, 13, 15, 17DECAL,LABEL,PATENTS.....11, 17DECAL,LABEL,PLAT CONT LOCATION.....11, 17

DECAL,LABEL,PWR TO CHARGR 115V....11, 13, 15, 17

DECAL,LABEL,PWR TO CHARGR 230V....11, 13, 15, 17

DECAL,LABEL,TIRE SPEC,GR/GRC.....11, 17DECAL,LABEL,TRANSPORT TIEDOWN*..11, 13, 15, 17

DECAL,LABEL,WHEEL LOAD GRC12......11, 13, 15, 17

DECAL,LABEL-TRANSPORT DIGRAM.....11, 13, 15, 17

DECAL,LANYARD ANCHORAGE POINT...11, 13, 15, 17

DECAL,MANUAL FRCE,GRC,AUS,WRD.....17DECAL,MEMBRANE, GR/GRC/GS GCON...35DECAL,PROPEL,GR/GRC/GS,PCON.......11, 13, 15, 17, 63, 65

DECAL,SIDE FORCE,100,GRC,ANSI.....11DECAL,SIDE FORCE,GRC- ANSI,SYM.....13DECAL,SYM-ELEC HAZARD,PLUG.....13, 15DECAL,SYM-TIP-OVER,TILT ALARM.....13, 15DECAL,SYM-TIPOVER,BATTERIES,GR....13, 15

DECAL,SYM-TIPOVER,LIMIT SWITCH.....13, 15

DECAL,SYMBOL-BATTERY SAFETY.....13, 15DECAL,SYMBOL-BRAKE REL SAFETY....13, 15

DECAL,SYMBOL-COMP ACCESS.....13, 15

74 GRC-12 Part No. 229241

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Part Description Index

DECAL,TIP-OVER,BATTERIES,GR.....11, 17DECAL,WARN,CRUSH HAZARD HAND....11, 17

DECAL,WARN,IMPROPER OPERATION...11, 17

DECAL,WARN,SAFETY CHOCK***.....13, 15DECAL,WARNING,CRUSHING HAZARD...13, 15

DECAL,WARNING-COMPART ACCESS....11, 17

DECAL-DANGER,MAX CAP-227 KG***.....13, 15

DECAL-DANGER,MAX CAP-TRAY,SYM....13, 15

DECAL-NOTICE,MAX CAP-500 LB.....11, 17DIAGNOSTIC FEMALE Q-DSCNT.....53

EE-STOP, GR/GRC/GS GCON.....11, 13, 15, 17ELBOW,070220-12-10.....57ELBOW,070220-4-4.....57ELBOW,070220-4-6.....51ELBOW,070220-6-6.....57ELBOW,070220-6-8.....57ELBOW,90D,520220,6-10.....57ENCLOSURE, GC14-1, TOP.....63ENCLOSURE, GC21-19, BK.....35ENCLOSURE,GC14-1/GC16-1, BOT.....63, 65ENCLOSURE,GC27-25/GC21-19,FRNT.....35ENCLOSURE,STD 4-BUTTON,TOP.....65EXT DECK ASSY W/W DEC,GRC ANSI.....61EXT DECK ASSY,GRC,CE.....61EXT GATE ASSY W/DEC,GRC.....61EYE BOLT,TURNED,1/4-20 X 1.5.....43

FFIELD KIT,REAR COVER,GR.....21FILTER ASSY,SAE8,10 MIC,PAPR**.....33FILTER CAP (PLUG 1-1/2" NPT HEX.....33FILTER ELEMENT,10MICRON,PAPER*.....33FILTER ELEMENT,BETA(10)=200.....33FITTING,STRAIGHT DRIVE-IN ZERK.....19FLASH DRIVE,SL1K1.0 SOFTWARE.....63FLASH DRIVE,SL1K2.0 SOFTWARE.....65FORMING, CABLE BRIDGE.....25FORMING, CHARGER MOUNT.....29–30FORMING, CHARGER MOUNTBRACKET.....27, 29–30

FORMING, CHARGER MOUNT, GR.....27, 29–30

FORMING, CWT BRACKET.....25FORMING, DRIVE HOSE GUARD.....19FORMING, MAST CAP, GRC-12.....43, 59FORMING, PLAT CONTROL, GR/GRC.....63, 65

FORMING,COIL GUARD,GRC.....43FORMING,FUSE BRACKET.....27, 29–30FORMING,GR CONTACTOR MOUNT.....30FORMING,GROUND CONTROLS TRAY....27, 29–30

FORMING,LEVEL SENSOR MOUNT, GR..27, 29–30

FORMING,LIFTING EYE,GRC.....25FORMING,REAR COVER,GR.....21FUSE BLOCK, ANN & ANL FUSE....27, 29–30FUSE,BATTERY CHARGER***.....37

GGAS SPRING, GR.....23GCON, GR/GRC/GS.....35GCON,STD,PROP LIFT.....35GRND CNTRL COVR,WORDS ANSI,EN....27, 29–30

GRND CNTRL COVR,WORDS ANSI,FR....27, 29–30

GRND CONTROL COVER ASSY, SYMB....27, 29–30

G R N D C O N T R O L PA N E LASSY,GR/GRC.....27, 29–30

GROMMET,RUBBER .38X.2X1.75.....19GROMMET,RUBBER 2.5 X 3.0.....21GROMMET,SLAB HYD TANK***.....33GROUND STRAP, 8"LG.....23GUARD,BEACON,NARROW.....69GUIDE, EXT DECK, GRC12.....59, 61

HHANDLE HALF,LEFT,W/TOP SWITCH.....67HANDLE HALF,RIGHT,W/TOP SWITCH.....67HARNESS, ESTOP, GR/GRC/GS PCON....63, 65

HARNESS, GR FUNC. MANIFOLD.....41HARNESS, GR FUNCTION MANIFOLD.....39HARNESS, GR POWER CONTROL.....39, 41HARNESS, GR QS PAD EXT.....41HARNESS, GR SQS PADS.....41HARNESS, GR, SW SNSRS W/O LS.....39, 41HARNESS, GR-12 MAST ANSI.....41HARNESS, GR-12 MAST CE.....41HARNESS, POWER CONTROL, GR.....41HARNESS, REC PLUG.....39, 41HARNESS,DIODE JUMPER.....27, 29–30HARNESS,GR, SW SNSRS W/ LS.....41HINGE, SPRING, LONG LEG.....61HINGE,11"X 2.5"X.44".....25HINGE,ACCESS DOOR***.....27, 29–30, 33HORN,24VDC,SPADE TERMINALS***......27, 30

HOSE, ASSY, BRAKE.....57HOSE, ASSY, LIFT CYL. TO MAN......57HOSE, ASSY, LT BRAKE.....57HOSE, ASSY, LT STEER.....57HOSE, ASSY, MAN TO FILTER.....57HOSE, ASSY, PRESSURE.....57HOSE, ASSY, RT BRAKE.....57HOSE, ASSY, RT STEER.....57HOSE,ASSY,LT DRIVE MOTOR.....57HOSE,ASSY,MOTOR CROSSOVER.....57HOSE,ASSY,RT DRIVE MOTOR.....57HYD. TANK, POLYETHELENE.....33

IINVERTER,24VDC,110/230 VAC***.....27, 29–30

JJOYSTICK, HALL EFFECT, SINGLE.....67JUNCTION BOX, 4 OUTLET, DEEP.....43

KKEY SINGLE***.....27, 29–30KEY,DRIVE MOTOR(57996).....19, 21KEYS,10 PACK***.....27, 29–30KEYSWITCH,3 POS. W/KEYS***.....27, 29–30

KIT, GR PHG SPACER UPDATE.....23KIT, SL PROP UPGRD, ANSI SYM GRC.....63KIT, SL PROP UPGRD, ANSI, GRC.....63KIT, SL PROP UPGRD, AUS, GRC.....63KIT, SL PROP UPGRD, CE, GRC.....63KIT,BATT. CABLE ASSY., GR.....27KIT,BATTERY CHARGER,24V.....37KIT,BOOT,JOYSTICK,SL1000.....67KIT,COIL CORD,CONTRLR,SL1000.....63, 65KIT,CONN,PLUG W/SCKT AND LOCK......63, 65

KIT,CONN,RECEPT W/PIN AND LOCK.....63, 65

KIT,CONTACTOR,GR.....27, 30KIT,DC BLOCK ASSEMBLY.....37KIT,GRC12 WEARPADS.....45, 47, 49K I T , M T R C N T R L RREPLACEMENT,GR%.....27, 29–30

KIT,PCON GUARD,SLAB/GR.....71KIT,STEER CYL SEAL.....19KIT,SWITCH,JYSTK,SL1000.....67KNOB,HAND PUMP (RED)***.....55KNOB,PILOT OP VALVE (BLACK)***.....55KNOB,PUSH/PULL,RED.....51

LLABEL, GR/GRC/GS PCON.....63LABEL, SERIAL, GC21-19.....35LABEL,AUXILIARY LOWERING.....13, 15LATCH HANDLE.....61LATCH, RUBBER, 3-13/32 X 1-7/8.......27, 29–30, 33

LENS,FLASHING BEACON.....69LEVEL SENSOR,LS60,RED,1.5 DIA.....27, 29–30

LIFTING EYE, GRC12.....43LOCK, CONNECTOR.....37LOCK,RECEP 3 WAY,14-18GA.....27, 29–30LOCK,RECEP 6 WAY,14-18GA.....63

MMANIFOLD,BRAKE RELEASE.....55MANIFOLD,FUNCTION***.....53MANUAL STORAGE BX,NO DECAL,GR.....59MANUAL,OWNERS,CHARGER,105739.....37MOTOR CONTROLLER, DC,24V,300A......27, 29–30

MOTOR, 10.0 CU IN/REV DRIVE.....19MOTOR,24DC,ADV.....51MOUNT, CYLINDER, MAST SEC 2.....43MOUNT, CYLINDER, MAST SEC 4.....43

NNIPPLE,DIAGNOSTIC,#4.....53NUT - PLASTIC,RING FOR ALARMS...27, 29–30, 63, 65

NUT, LP NYLOCK, 3/8-16.....23, 25, 59NUT,CASTLE(57996)GR.....19, 21NUT,HEX,10-32.....23, 45NUT,JAM,LOCKING INSERT,3/4-16.....43NUT,LOCKING-LG.FLANGE,1/4-20.....27, 29–30, 37

NUT,LOCKING-LG.FLANGE,5/16-18....25, 27, 29–30

NUT,LP NYLOCK,1/4-20.....27, 29–30, 33, 43, 49

NUT,NYLOCK,1/2-13.....19, 21, 25

Part No. 229241 GRC-12 75

April 2018

Part Description Index (continued)

NUT,NYLOCK,1/4-20.....19, 25, 27, 29–30, 33, 43, 59, 61, 69

NUT,NYLOCK,10-32.....27, 29–30, 69NUT,NYLOCK,3/8-16.....19, 25, 27, 29–30, 61NUT,NYLOCK,5/16-18.....27, 29–30, 61NUT,NYLOCK,6-32.....27, 29–30, 33NUT,RETAINER (96008).....27, 29–30NUT,SOLENOID VALVE COIL.....51NUT-COIL SHORT.....53NUT-THIN HEAVY HEX, 1/4-20.....27, 29–30

OO-RING KIT (ORFS FITTINGS).....53OPERATING INST,PLAT,GR.....11, 17OPERATING INSTR,PLAT,GR,AUS.....17ORIFICE,0.025 DISK,.375 OD.....21ORIFICE,SHORT,.059 X .300.....51

PPCBA, GC14-1.....63PCBA, GC21-19.....35PCBA,GCON STD,PROP LIFT.....35PCBA,PCON STD,PROP LIFT.....65PCON, GR/GRC/GS.....63PCON,STD,PROP LIFT,GR/GS.....65PIN, MAST CYLINDER.....45PIN,CLEVIS,.375 X 2.25 LG.....23PIN,CLEVIS,.625 X 1.88,ZINC PL.....23PIN,CLEVIS,.75 DIA. X 4.00.....23PIN,CLEVIS,.75 X 2.....19PIN,CLEVIS,0.75 X 3.25".....19PIN,COTTER,.125 X .75.....23PIN,COTTER,.125 X 1.5.....19, 21PLAT ASSY W/SYMBL DECAL,ANSI.....59PLAT ASSY W/SYMBL DECAL,CE.....59PLAT ASSY W/WORD DECAL,ANSI.....59PLAT ASSY W/WORD DECAL,AUS.....59PLAT CONTROL BRKT ASSY,GR/GRC.....63, 65

PLAT DECK ASSYW/S DEC,GRC ANSI.....59PLAT DECK ASSYW/S DEC,GRC CE.....59PLAT DECK ASSYW/W DEC,GRC ANSI.....59PLAT DECK ASSYW/W DEC,GRC AUS.....59PLATE, POTHOLE LOWER LINK.....23PLATE,BATT. TRAY LATCH HANDLE.....25PLUG AND CAP KIT-SERVICE,ORFS*.....53PLUG, 6POS ECO PWR.....63, 65PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....37PLUG,ELECTRICAL,DOMESTIC.....37PLUG,FUSED,250V,13AMP,U.K.**.....37PLUG,HEX HEAD,090109A-4.....57PLUG,PWR,UK,16AMP,3PIN,BLK.....37PLUG,SEAL,12-18 GA.....63POWER CABLE, GR BASE, DOMESTIC....39, 41

POWER CABLE,GR BASE,INTRNATION...39, 41

POWER CORD, IEC 320 BLANK, 79".....37POWER CORD, IEC 320, 90 DEG.....37POWER CORD, UK 110, 115".....37POWER CORD,NOVON, 8".....37POWER CORD,UK-HIGH VOLTAGE, 8".....37POWER CORD,US 110, 8".....37POWER UNIT COVER ASSY, SYMB.....33POWER UNIT CVR ASSY, WORDS EN.....33POWER UNIT CVR ASSY, WORDS FR.....33PRTY,FLOW CNTRL VALVE,.75 GPM.....53PUMP,4CC GEAR,CCW 228192.....51

PUMP,4CC GEAR,CCW***.....51

QQUICK DISCONNECT CASING,BATT**.....29–30

RREF. CHARGER MOUNT.....37REF:DECAL,STD,PROP LIFT,UI,SVC.....65RESISTOR, 200 OHM 10 WATT.....27, 29–30RIVET,ALUM,STL,.188 X .250.....61RIVET,STEEL,P, .25 X .375......27, 29–30, 33, 71

RIVET,STL,STL,.156 X .50.....69RIVET,STL,STL,.188 X .45.....45, 47, 49ROCKER,2 SWITCH.....67ROLLER ARM,LIMIT SWITCH***.....23RUE RING,3/4 PIN.....19, 23RUE RING,5/8 PIN.....23

SSCREW, SELF TAP.....67SCREW,BHSCS,M5X10,SS.....63, 65SCREW,FHM,10-32 X 1.....27SCREW,GRUB,M5X8MM CUP(BLK).....67SCREW,GRUB,M5X8MM,HLF DOG,BZP.....67SCREW,HEX HD,NO SLOT,#14X.50.....29–30SCREW,HH TAPETITE THRD8-32X.50.....51SCREW,HHC,1/2-13 X 1.5.....25SCREW,HHC,1/2-13 X 2.5,GR5.....19SCREW,HHC,1/4-20 X .75.....33, 43, 69SCREW,HHC,1/4-20 X 1.....21, 43SCREW,HHC,1/4-20 X 1.25.....27, 29–30SCREW,HHC,1/4-20 X 1.5.....51SCREW,HHC,1/4-20 X 1.75.....27, 29–30SCREW,HHC,1/4-20 X 2.....61SCREW,HHC,1/4-20 X 2.25.....59SCREW,HHC,1/4-20 X 2.5.....33SCREW,HHC,1/4-20 X 2.75.....61SCREW,HHC,1/4-20 X 3.....19, 59SCREW,HHC,3/8-16 X .75.....19SCREW,HHC,3/8-16 X 1.....27, 29–30, 33SCREW,HHC,3/8-16 X 1.25 GRD 5.....25SCREW,HHC,3/8-16 X 2.....61SCREW,HHC,3/8-16X1.25 GD307A.....59SCREW,HHC,3/8-24 X 1 GR 8 YEL.....51SCREW,HHTAPTITE THREAD8-32X.38.....51SCREW,PHIL,PHM,10-24 X.38,SEMS.....49SCREW,PHILLIPS,PHM,10-24 X 1.....29–30SCREW,PHILLIPS,PHM,10-32 X .75.....69SCREW,PHILLIPS,PHM,10-32 X 1.....27SCREW,PHILLIPS,PHM,10-32 X 2.0.....23SCREW,PHILLIPS,PHM,8-32 X.25**.....27, 29–30

SCREW,PHILLIPS,PHM,M5X.8X25.....30SCREW,PHILLIPS,RHM,10-32 X 1.5.....23, 45SCREW,PHM,1/4-20 X .625.....29–30SCREW,PHM,1/4-20 X .75.....27SCREW,PHM,4-20X.5, 48-2 TRI-L....35, 63, 65SCREW,PHM,6-19X.75, 48-2 TRI-L.....35SCREW,PHM,8-16X.75, 48-2 TRI-L.....63, 65SCREW,RHM,6-32 X .5.....27, 29–30, 33SCREW,SET,HS1/4-20X.625W/PATCH.....19SCREW,SHC,1/2-13 X 4 ZINC.....21SCREW,SHC,3/8-16 X 1.....43SCREW,THRDCUT,HWH,12-24X50#23.....43SEAL KIT.....51SEAL KIT (84384).....53

SEAL KIT PWR WHL MOTOR.....19SEAL KIT, VALVE.....53SEAL KIT,BOSCH PUMP.....51SEAL KIT,BOSCH PUMP***.....51SEAL KIT,HAND PUMP***.....55SEAL KIT,PUMP,PARKER (228192).....51SEAL KIT-FOR P.N.44167.....53SEAL KIT-P.N.44169,44172,44171.....53SLEEVE,TANK SUPPORT.....33SNAP RING,EXTERNAL,.50 DIA......59, 61SPACER, .82IDX1.0 ODX1.00 LG.....23SPACER, LIMIT SWITCH.....23SPACER,.781IDX1.5ODX.375THK.....23SPACER,MOUNTING.....30SPACER,TUBE,1/4X3/8X.50"LONG.....25SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....21, 27, 29–30

SPRING, HANDLE TRIGGER.....67SPRING, TORSION, .078" WIRE.....61SPRING,COMPRESSION .835 X 2.....61SPRING,COMPRESSION.485 X1.75**......27, 29–30

SPRING,EXT,COIL CORD RETAIN.....43SPRING,HAND PUMP ROD.....55SPRING-BRUSH,40844, SCISSORS.....51STROBE,BEACON, AC COMP 12-80V.....69SWITCH ASSY, LIMIT, LOAD SENSE.....41SWITCH,LIMIT,W/ROLLER ARM***.....23, 45

TT-BOX, 2.75 x 4.5 x 2.0.....43TAPE,NON-SKID,DIE CUT,4"X 16".....59, 61TERM CONTACT,#1/0 GA,SB175.....27, 29–30TERMINAL, PIN, AU, 18-20GA.....63TIE ROD ASSY W/BRNGS,GR2.....19TILT SENSOR TEST TOOL.....27, 29–30TRIGGER, EXTENDED.....67TUBE ASSY, DRAW.....33, 57TUBE ASSY,RETURN.....57

UUPPER POTHOLE LINK ASSY W/BRNG.....23

VVALVE, DYN. BRAKING, GS30**.....53VALVE,CHECK,IWP-S/CWP PWR ASSI.....53VALVE,HAND PUMP ASSEMBLY***.....55VALVE,PILOT OPERATED ASSEMBLY*.....55VALVE,SOLENOID,3POS 4WAY.....53VALVE,W/20V NC SOLENOID,MANUAL.....51VALVE-RELIEF, 3700 PSI #8**.....53VALVE-SOLENOID, 2POS 4 WAY.....53

WWASHER,3/8 HARD.STEEL-FLAT,USS.....43WASHER,FLAT,.375 X 1.5 X .125.....25WASHER,FLAT,.390 ID X .625 OD.....23WASHER,FLAT,.5X .125,HARDENED*.....61WASHER,FLAT,.650 X 1.312 X.095.....23WASHER,FLAT,M10,ZINC PLTD......25WASHER,FLAT,SAE 1/4",ZINC.....23, 59, 61WASHER,FLAT,USS,1/4"Y.....19, 33WASHER,FLAT,USS,3/8",Y.....19, 23, 59WASHER,FLAT,USS,5/16",Y.....27, 29–30WASHER,LOCK, 1/4 INCH.....43WASHER,LOCK,#10 PLTD.....45WASHER,LOCK,.25.....33

76 GRC-12 Part No. 229241

April 2018


WASHER,LOCK,.375.....33, 51WASHER,NITRILE.....27, 29–30WASHER,SHIM,.5 X .875 X .033.....59WASHER,THRUST, GS.....19WEAR PAD, PLATFORM.....59, 61WEAR PAD,PLATFORM.....61WEAR STRIP, EXT DECK GUIDE.....59, 61WEARPAD,GRC MAST,BOTTOM.....47, 49WEARPAD,GRC MAST,TOP.....45, 47WELDMENT, CTWT, GRC-12.....25WELDMENT, HYD TRAY.....33WELDMENT, PCON GUARD.....71WELDMENT, POTHOLE GUARD, LT.....23WELDMENT, POTHOLE GUARD, RT.....23WELDMENT, POTHOLE LINK.....23WELDMENT, STEER YOKE, LH, GR.....19WELDMENT, STEER YOKE, LH, GR20.....19WELDMENT, STEER YOKE, RH, GR.....19WELDMENT, STEER YOKE, RT, GR20.....19WELDMENT,COVER SUP.CONT.....27, 29–30WELDMENT,COVER SUP.HYD.....33WELDMENT,LATCH,EXTENSION DECK.....61WELDMENT,TUBE,GRC12#1.....45WELDMENT,TUBE,GRC12#2,9X7X55.....47WELDMENT,TUBE,GRC12#3,10X8X54.....47WELDMENT,TUBE,GRC12#4,11X9X54.....49WHEEL, EXTENSION DECK, GRC12....59, 61WIRE ASSY, DOWN LIMIT SW, GRC.....39WIRE ASSY, DOWN LIMIT SW......41WIRE ASSY, PLAT. GRC-12.....39WIRE ASSY, PLAT. GRC-12 (refer to209.1).....43

WIRE ASSY, STD/EXT PLAT. GR.....41WLDMT,CW SUPPORT,LT.....25WLDMT,CW SUPPORT,RT.....25WORKSTATION TRAY ASSY W/DECAL*.....49WORKSTATION TRAY ASSY,W/DECAL.....49

Part No. 229241 GRC-12 77

April 2018


78 GRC-12 Part No. 229241

April 2018

Fitting Cross References

Part No. 229241 GRC-12 79

April 2018

Fitting Cross References (Continued)

80 GRC-12 Part No. 229241

April 2018


Part No. 229241 GRC-12 81

April 2018


82 GRC-12 Part No. 229241

April 2018


Part No. 229241 GRC-12 83

April 2018


84 GRC-12 Part No. 229241

April 2018


Parts M

anualG

RC

-12from

SN

GR

C11-1000 to G

RC

16-2369from

SN

GR

C16P

-2370 to GR

C16P

-4599from

SN

GR

CP

-4600

Part No.229241

Rev B17

grc-12 - manuals - geniemanuals.gogenielift.com/parts and service manuals/data/parts... · 10...

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