grate cooler

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GRATE COOLER

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GRATE COOLER. BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping roof : Precast modular lining in D59A. Country                                               Greece IndustryCement - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: GRATE COOLER

GRATE COOLER

Page 2: GRATE COOLER

BULLNOSE

CAST DESIGN : Titan Group, Greece

Bullnose : Cast in D52A

PRECAST DESIGN : Heidelberg Group, Germany

Bullnose and cooler sloping roof : Precast modular lining in D59A

Page 3: GRATE COOLER

• Country                                               Greece• Industry Cement• Plant group name:                               Customer In Greece• Plant name:                                         XX       • Main equipment supplier:                  Polysius• Production capacity:                            2500 TPD• Number of production lines:                • Fuel Types                                         Petcoke

Page 4: GRATE COOLER

BULLNOSE

After 5 months

Page 5: GRATE COOLER

BULLNOSE

After 5 months

Page 6: GRATE COOLER

BULLNOSE

THE CONDITIONS IN THIS AREA AT XX PLANT :

• Temperatures : approx. 1000oC. Max.1100oC

• Alkali attack

• Thermal shock

• Mechanical stresses

• Abrasion

Page 7: GRATE COOLER

BULLNOSE

Page 8: GRATE COOLER

BULLNOSE (AND ROOF)

PRECAST BULLNOSE

• Country                                               Germany• Industry Cement• Plant group name:                               Heidelberg• Plant name:                                         XX    • Main equipment supplier:                  Polysius• Production capacity:                            3000 TPD• Number of production lines:                1• Fuel Types                                         ?

Page 9: GRATE COOLER

BULLNOSE (AND ROOF)

PRECAST DESIGN(German plant)

Installed : Feb 2008

Page 10: GRATE COOLER

BULLNOSE (AND ROOF)

Page 11: GRATE COOLER

BULLNOSE (AND ROOF)

Steel supportingChannels

Insulating castableBi1300

Precast modular lining

Page 12: GRATE COOLER

BULLNOSE (AND ROOF)

AFTER 6 MONTHS

Page 13: GRATE COOLER

BULLNOSE (AND ROOF)

AFTER 1 YEAR

Page 14: GRATE COOLER

BULLNOSE (AND ROOF)

AFTER 1 YEAR

Page 15: GRATE COOLER

BULLNOSE (AND ROOF)

AFTER 34 months

Minor damagein 2 areas :• 0,5m2• 0,25m2

Page 16: GRATE COOLER

BULLNOSE

CAST DESIGN : Titan Group, Greece

Bullnose : Cast in D52A

PRECAST DESIGN : Heidelberg Group, Germany

Bullnose and cooler sloping roof : Precast modular lining in D59A