Gp2 User Manual 2008 v1.0

Download Gp2 User Manual 2008 v1.0

Post on 10-Jan-2016

74 views

Category:

Documents

15 download

Embed Size (px)

DESCRIPTION

Manual Gp2

TRANSCRIPT

<ul><li><p> GP2 </p><p>2008 USER MANUAL </p><p>Release 1.0 (7/01/08)</p></li><li><p>Dallara Automobili GP2 user manual 2/87 </p><p>MAIN VIEWS.....................................................................................................................................................4 GENERAL DIMENSIONS AND SUPPLIERS ................................................................................................7 GENERAL AGREEMENT AND WARRANTY ................................................................................................7 MILEAGE OF CRITICAL COMPONENTS ....................................................................................................8 </p><p>CRACK CHECKS.......................................................................................................................................8 SAFETY WHEEL TETHERS ...........................................................................................................................9 SET-UP .............................................................................................................................................................10 SUSPENSION PICK-UP POINTS ..................................................................................................................12 </p><p>FRONT SUSPENSION COORDINATES................................................................................................13 REAR SUSPENSION COORDINATES ..................................................................................................13 FRONT ANTI-ROLL BAR (FARB) POINTS COORDINATES.............................................................14 REAR ANTI-ROLL BAR (RARB) POINTS COORDINATES...............................................................14 </p><p>FRONT ANTIROLL BAR STIFFNESS .........................................................................................................15 STEERING COLUMN POSITIONS...............................................................................................................18 </p><p>FORWARD POSITION ............................................................................................................................18 INTERMEDIATE POSITION ..................................................................................................................18 REARWARD POSITION .........................................................................................................................18 </p><p>STEERING ASSEMBLY .................................................................................................................................19 CASTOR ...................................................................................................................................................19 MAXIMUN CASTOR REGULATION....................................................................................................19 MINIMUN CASTOR REGULATION .....................................................................................................20 </p><p>REAR SUSPENSION.......................................................................................................................................21 ROLL CENTER AND ANTISQUAT OPTIONS .....................................................................................21 REAR ANTIROLL BAR STIFFNESS .....................................................................................................22 </p><p>NOSE FIXING .................................................................................................................................................24 FRONT AND REAR ROCKER MAINTENANCE .........................................................................................25 UPRIGHTS REBUILDING.............................................................................................................................28 </p><p>FRONT WHEEL BEARING ....................................................................................................................28 FRONT HUB ASSEMBLY ..............................................................................................................................28 REAR HUB ASSEMBLY .................................................................................................................................31 DAMPERS ........................................................................................................................................................32 </p><p>DIMENSIONS...........................................................................................................................................32 SETTING UP ............................................................................................................................................34 </p><p>AERODYNAMICS ...........................................................................................................................................48 DEFINITIONS ..........................................................................................................................................48 FRONT MAINPLANE..............................................................................................................................48 FRONT FLAP ...........................................................................................................................................48 FRONT ENDPLATE ................................................................................................................................49 REAR LOWER MAINPLANE.................................................................................................................49 REAR UPPER BIPLANE .........................................................................................................................49 REAR ENDPLATE...................................................................................................................................49 2008 AERO MANUAL.............................................................................................................................50 1. Introduction .......................................................................................................................................50 2. Rear wing package.............................................................................................................................54 3. Aerodynamic data..............................................................................................................................56 a. Front wing flap adjustment and wicker sensitivity............................................................................56 b. Rear top wing in VERY LOW DOWNFORCE configuration..........................................................57 </p></li><li><p>Dallara Automobili GP2 user manual 3/87 </p><p>c. Rear top wing in LOW DOWNFORCE configuration......................................................................58 d. Rear top wing in MID DOWNFORCE configuration .......................................................................59 e. Rear top wing in HIGH DOWNFORCE configuration.....................................................................61 f. Balanced front and rear wings configurations ...................................................................................62 g. Roll angle sensitivity .........................................................................................................................63 h. Constant balance rear top assembly and front flap angles adjustments.............................................65 i. Effect of skirt wear ............................................................................................................................66 </p><p>BRAKE SYSTEM .............................................................................................................................................67 BREMBO CALIPER:................................................................................................................................68 BREMBO CARBON-CARBON BRAKES: .............................................................................................71 </p><p>THROTTLE SYSTEM......................................................................................................................................74 THROTTLE PEDAL HYDRAULIC DAMPER.......................................................................................74 The rebound or Throttle-Off setting can be adjusted by adding or deleting the calibrated shims, and by changing the oil density.............................................................................................................................75 The bump or Throttle On damping stiffness can be adjusted by modifying the hole on the valve, which is 0,8mm; and by changing the oil density.THROTTLE PEDAL HYDRAULIC DAMPER (OPTIONAL) OIL FILLING INSTRUCTIONS ...........................................................................................................75 THROTTLE PEDAL HYDRAULIC DAMPER (OPTIONAL) OIL FILLING INSTRUCTIONS ......76 </p><p>OIL SYSTEM....................................................................................................................................................77 FUEL SYSTEM................................................................................................................................................78 </p><p>THE FOAM IS NOT ALLOWED ANYMORE!!! ...................................................................................78 COLLECTOR POT MOUNTING PROCEDURE :..................................................................................78 </p><p>FIRE EXTINGUISHER SYSTEM LAY-OUT................................................................................................79 SAFETY AND UTILITY NOTICES................................................................................................................80 </p><p>STUD INSTALLATION AND REMOVAL ............................................................................................80 FIRE SYSTEM..........................................................................................................................................80 STEERING:...............................................................................................................................................80 WISHBONES:...........................................................................................................................................80 SUSPENSION...........................................................................................................................................80 </p><p>SAFETY ISSUES .............................................................................................................................................82 13.1 COCKPIT OPENING :..................................................................................................................82 14.8 SEAT FIXING AND REMOVAL: ...............................................................................................84 </p><p>TRANSPONDER LOCATION.........................................................................................................................85 SWG &amp; CONVERSION TABLE......................................................................................................................86 </p><p>SHEET METAL THICKNESS .................................................................................................................86 UNIT CONVERSION TABLE .................................................................................................................86 </p><p>BASIC INSTRUCTIONS FOR THE USE OF OZ CAST MAG. WHEELS.................................................87 </p></li><li><p>Dallara Automobili GP2 user manual 4/87 </p><p>MAIN VIEWS </p><p>Front Track mm 1478 </p><p>Rear Track mm 1415 </p><p>Wheelbase mm 3120 </p><p>Overall Length mm 4867 From nosetip to rear edge of rear endplate </p><p>Overall Width mm 1805,8 </p><p>Overall Height mm 1047 From tub bottom face to telecamera upper surface</p></li><li><p>Dallara Automobili GP2 user manual 5/87 </p></li><li><p>Dallara Automobili GP2 user manual 6/87 </p></li><li><p>Dallara Automobili GP2 user manual 7/87 </p><p>GENERAL DIMENSIONS AND SUPPLIERS </p><p> Weight 595 Kg (without driver) Front suspension Push-rod with torsion bars, twin dampers Rear suspension Push-rod twin dampers Chassis Carbon and ZYLON sandwich with AL / NOMEX h/comb Bodywork Carbon prepreg with NOMEX honeycomb Composites DALLARA with DELTA TECH materials Gearbox Gears and differential Mecachrome six ratios plus reverse gear Springs Front spring Dallara torsion bars - 2 ID REAR Dampers KONI 2612-010-961 Front </p><p>(2 ways adjustable, bump and rebound) KONI 2822-728&amp;729-475 Rear (4 ways adjustable, bump and rebound) </p><p>Fuel cell PREMIER FT5 Extinguisher system LIFELINE (electrical operated) Steering wheel Magneti Marelli design Steering release system SPA design Coolers/Exchanger Dallara ( water ) Dallara ( oil ) Rims O.Z. 13 x 11.75 front 13 x 13.75 rear Brake system BREMBO Calipers and master cylinders Hitco disc &amp; pads Battery ODISSEY PC545 (Red Top 20) Seat belt TRW-SABELT Engine Type Mecachrome V8 4000 cc. </p><p>GENERAL AGREEMENT AND WARRANTY </p><p> Motor racing is not covered by warranty due to the intentional choice of drivers to race in a dangerous environment DALLARA indicates that, under normal operating conditions, this model of car, when new, would not show failure in structural components before it has completed around 10000 Km. This holds true if necessary maintenance and checks are provided and if the car had no previous accidents. DALLARA is not responsible for incorrect chassis repairs, if made outside its factory or in centres not authorized by DALLARA. Chassis should be checked for structural failure not later than two years after delivery from DALLARA factory, and after each major accident. After first check or after any major accident it is mandatory to check the chassis every year in a centre authorized by DALLARA. </p></li><li><p>Dallara Automobili GP2 user manual 8/87 </p><p>MILEAGE OF CRITICAL COMPONENTS </p><p> The following parts must follow a life-mileage program for periodic maintenance / replacement / refurbishment / dimensional and crack checks. Listed below are typical expected life ( in kilometres ) to be intended just as a starting reference. For safety reasons, please contact immediately Dallara if you discover premature wear or problems </p><p>SUSPENSION Suspension w/bones and pushrods 5000 km Anti Roll Bars and anti roll bar adjustable blades 5000 km Suspension ball joints 4000 km Front and rear rocker axial and radial needle bearings 4000 km Front torsion bars 5000 km Rocker caps 8000 km Front hubs 8000 km Rear hubs 8000 km Rocker ball joints 2500 km Front suspension studs 8000 km Upright 8000 km </p><p>STEERING Steering column and tie rods 5000 km Steering rack and pinion 8000 km </p><p>TUB and BODYWORK Brake pedal 5000 km Chassis to Engine installation studs 10000 km Underwing stays 3000 km </p><p>WHEELS, TRANSMISSION and STARTER MOTOR Brake d...</p></li></ul>