golf cart manual
TRANSCRIPT
Discover the expert in you.
How to Change the Oil in a Club Car Golf Cart
By Kevin Mclain Club Car engine, showing oil filter and plug.
A Club Car is a golf cart brand. The Club Car golf carts come with either gasoline-powered engines or electric motors. The gasoline-powered engines require an oil change at regular intervals, just as regular vehicles do. The Club Car engine does not have an oil drain plug for the engine oil, so the oil has to be drained from the oil filter itself. The oil is added through the oil cap located on the top of the engine.
Difficulty:Moderately Challenging
Instructions
Things You'll Need
Protective gloves Clean rags Drip pan Open-end wrench set New oil filter with O-ring Torque wrench Funnel 2 quarts of 10W-30 motor oil
o 1
Park the Club Car golf cart on a flat surface and turn the engine off.
o 2
Locate the round oil cap on the top of the engine. Unscrew the oil cap and place it in a safe area. Remove the oil dipstick from the driver's side of the engine. Wipe the dipstick off with a clean rag and place it in a safe area.
o 3
Slide under the driver's side of the engine and locate the oil filter that is attached to the engine, in front of the clutch pedal. Place a drip pan under the oil filter. Loosen and remove the three bolts that secure the base of the oil filter to the engine, using an open-end wrench. Hold the oil filter with one hand while removing the bolts with the other hand. Place the bolts on the ground.
o 4
Slowly pull the oil filter off the engine. Ensure that the O-ring is still attached to the top of the oil filter. If not, check the oil filter base on the engine for the O-ring. Place the O-ring on the ground, near the bolts. Place the oil filter into the drip pan and wait for all of the oil to drain out of the engine.
o 5
Ensure that the new oil filter has a new O-ring attached to the top of it. If not, place the old O-ring on top of the new filter. Secure the new oil filter to the engine with the three bolts, using the open-end wrench. Torque the three oil filter bolts down to between 25 and 30 foot-pounds with a torque wrench and a socket.
o 6
Move back to the top of the engine and place a funnel into the engine oil cap hole. Pour in 1 1/4 quarts of 10W-30 motor oil into the engine. Remove the funnel and screw the oil cap back on. Place the dipstick back into the dipstick tube.
o 7
Crank the engine and let it run for about 30 seconds. Turn the engine off and let it sit for about one minute, so that the oil can drain back down out of the engine. Pull the dipstick back out and check the oil level on the dipstick. The oil should be at the "Full" mark. If not, add oil in small amounts until the oil level reaches the "Full" mark.
Tips & Warnings
The gasoline engine on the Club Car golf carts hold between 1 1/4 and 1 1/2 quarts of 10W-30 engine oil.
The oil filter for the Club Car golf cart can be found at major retail hardware stores or at a Club Car golf cart dealership/parts place.
Use caution when changing hot engine oil. Wear protective gloves to prevent burns to the skin.
Do not overfill the engine. This can result in permanent damage to the engine.
Resources
Club Car: The Global leader in Golf Cars Golf Carts ETC: Club Car Service and Maintenance
Manuals Golf Car Catalog: Club Car Gas DS & Precedent Model
Golf Cart Service Manuals
Accel Pedal Assy Gas
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ID
Part No. Description Quantity Req
Our Price
1 101637701
101637701 - ACCEL PED SUB ASM - GAS
Quantity 1 $105.47
Each
3 1013871 1013871 - PAD- ACCELERATOR PEDAL
Quantity 1 $3.48
Each
4 1011691 1011691 - ACCEL PEDAL SPRING HANGER
Quantity 1 $4.67
Each
5 1016157 1016157 - STUD- 1/4-28 X 1.125 BALL
Quantity 1 $2.88
Each
6 8717 8717 - LOCKNUT- 1/4-28 NYLON INSERT
Quantity 2 $0.30
Each
9 1016168 1016168 - ACCELERATOR ROD ASSEMBLY GAS
Quantity 1 $27.72
Each
10 1011734 1011734 - JOINT- BALL
Quantity 2 $4.20
Each
13 1011877 1011877 - HILL BRK Quantity 1 $17.64
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0
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1 101637701
101637701 - ACCEL PED SUB ASM - GAS
Quantity 1 $105.47
Each
3 1013871 1013871 - PAD- ACCELERATOR PEDAL
Quantity 1 $3.48
Each
4 1011691 1011691 - ACCEL PEDAL SPRING HANGER
Quantity 1 $4.67
Each
5 1016157 1016157 - STUD- 1/4-28 X 1.125 BALL
Quantity 1 $2.88
Each
6 8717 8717 - LOCKNUT- 1/4-28 NYLON INSERT
Quantity 2 $0.30
Each
9 1016168 1016168 - ACCELERATOR ROD ASSEMBLY GAS
Quantity 1 $27.72
Each
10 1011734 1011734 - JOINT- BALL
Quantity 2 $4.20
Each
13 1011877 1011877 - HILL BRK LATCH KIT PRE 9529
Quantity 1 $17.64
Each
13 10118770 101187702 - HILL Quantity 1 $24.24
0
0
0
0
0
0
0
0
2 BRK LATCH KIT 9529<R
Each
15 1010878 1010878 - BUMPER- BRAKE PEDAL RUBBER
Quantity 1 $3.12
Each
18 7479 7479 - SCREW- 1/4-20 X 1.25 HX HD CAP
Quantity 4 $0.30
Each
19 1011699 1011699 - SPACER- .50 NYLON SLEEVE
Quantity 1 $0.48
Each
20 1011694 1011694 - ACCELERATOR BRACKET-BRG ASM
Quantity 2 $15.60
Each
21 1011700 1011700 - SPACER ASSEMBLY
Quantity 1 $3.72
Each
22 1012075 1012075 - EXTENSION SPRING
Quantity 1 $7.80
Each
Battery Mounting - Gas
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ID
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Description Quantity Req
Our Price
2 1014375 1014375 - SCREW- 3/8-16 Quantity 2 $1.32
X .50 SS HEX HD Each
3 1014374 1014374 - SPACER- SS BATTERY TERMINAL
Quantity 2 $1.56
Each
4 1013882 1013882 - BATTERY HOLD DOWN GAS GROUP 70
Quantity 1 $6.18
Each
Body Trim
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ID
Part No. Description Quantity Req
Our Price
1 1013344 1013344 - DASH COMPONENT- LH BLACK
Quantity 1 $39.06
Each
3 1016630 1016630 - LIGHT- OIL Quantity 1 $7.06
Each
3 101935501
101935501 - BATTERY LIGHT
Quantity 1 $14.40
Each
4 101662104
101662104 - CENTER DASH ASM (BLACK) GAS W/ KEY SWITCH
Quantity 1 $62.04
Each
4 101662102
101662102 - ASM. DASH PANEL - 48V
Quantity 1 $38.28
Each
5 AM10079 AM10079 - BULK STD KEYS (50)
Quantity 1 $1.66
Each
6 1013343 1013343 - DASH COMPONENT- RH BLACK
Quantity 1 $43.20
Each
7 101708301
101708301 - DRINK HOLDER KIT
Quantity 2 $16.20
Each
10 10150320 101503202 - Quantity 1 $80.40
0
0
0
0
0
0
0
0
2 FLOORMAT- MOLDED
Each
12 1016379 1016379 - REAR BUMPER
Quantity 1 $47.04
Each
13 1016875 1016875 - PLATE- BUMPER MTG LONG
Quantity 1 $7.56
Each
17 101768204
101768204 - BAGWELL PROTECTOR - TEN PACK
Quantity 1 $326.04
Each
18 1010434 1010434 - BARREL - PLASTIC
Quantity 8 $0.34
Each
19 1011017 1011017 - SCREW- #8-32 X .375 HEX WASHER
Quantity 2 $0.36
Each
21 1014645 1014645 - SNAP WASHER KIT -BLACK-
Quantity 1 $6.24
Each
Brake Assembly
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I Part No. Description Quantity Re Our
D q Price
1 101824001
101824001 - PLATE ASSY- RH BRAKE BACKING
Quantity 1 $69.00
Each
1 101824002
101824002 - PLATE ASSY- LH BRAKE BACKING
Quantity 1 $69.00
Each
2 101816501
101816501 - ADJ MECHANISM S.A. BRAKES RH
Quantity 1 $16.80
Each
2 101816502
101816502 - ADJ MECHANISM S.A. LH
Quantity 1 $17.16
Each
3 101823901
101823901 - WASHER BRAKE SELF ADJ
Quantity 1 $14.28
Each
4 101823801
101823801 - PLATE WASHER BRAKE SELF ADJ
Quantity 1 $10.20
Each
5 1010850 1010850 - DUST COVER
Quantity 1 $10.56
Each
6 101823201
101823201 - BRAKE SHOE PACKAGE
Quantity 1 $66.96
0
0
0
0
0
0
0
0
SELF ADJ Each
7 1011466 1011466 - KIT- SHOE RETAINER
Quantity 1 $24.84
Each
8 101816301
101816301 - PACKAGE BRAKE SPRING SELF ADJ
Quantity 1 $25.56
Each
9 101815502
101815502 - LEVER ASM S.A. BRAKE LH
Quantity 1 $30.72
Each
12 1010829 1010829 - CLEVIS PIN- 5/16 X 3/4
Quantity 2 $0.36
Each
13 1035 1035 - 3/32 X 1.000 COTTER PIN
Quantity 2 $0.30
Each
14 1013207 1013207 - HANGER- BRAKE CABLE
Quantity 2 $2.40
Each
15 101791101
101791101 - BRAKE- DRUM- W/O CENTER HOLE
Quantity 2 $48.24
Each
Brake Pedal and Assy
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ID
Part No. Description Quantity Req
Our Price
1 1011418 1011418 - KIT- HILL BRAKE PEDAL
Quantity 1 $18.96
Each
2 1032 1032 - BUSHING- NYLON
Quantity 2 $0.50
Each
4 1013876 1013876 - PUSHNUT- 3/8
Quantity 1 $0.36
Each
5 1013870 1013870 - PAD- HILL BRAKE
Quantity 1 $1.68
Each
6 101954001
101954001 - KIT- BRAKE PEDAL
Quantity 1 $130.44
Each
8 1013869 1013869 - PAD- BRAKE PEDAL
Quantity 1 $3.48
Each
9 1011877 1011877 - HILL BRK LATCH KIT PRE 9529
Quantity 1 $17.64
Each
9 101187702
101187702 - HILL BRK LATCH KIT 9529<R
Quantity 1 $24.24
Each
0
0
0
0
0
0
0
0
10 1017029 1017029 - COTTER PIN 7/64 X 1/2 SS
Quantity 1 $0.38
Each
11 1010877 1010877 - PUSHNUT- 3/8
Quantity 1 $0.43
Each
12 1010805 1010805 - SLEEVE- HILL BRAKE ROD
Quantity 1 $0.30
Each
13 1010932 1010932 - BALL JOINT- 1/4-28
Quantity 1 $2.16
Each
14 1011403 1011403 - BRAKE CABLE KIT
Quantity 2 $31.20
Each
15 1011779 1011779 - E-CLIP- 1/2 Quantity 4 $0.30
Each
16 1035 1035 - 3/32 X 1.000 COTTER PIN
Quantity 2 $0.30
Each
17 1010829 1010829 - CLEVIS PIN- 5/16 X 3/4
Quantity 2 $0.36
Each
0
0
0
0
0
0
0
0
18 1017211 1017211 - EQUALIZER & PIVOT LIMITER KIT
Quantity 1 $12.12
Each
20 1010933 1010933 - SPRING- HILL BRAKE TORSION
Quantity 1 $1.01
Each
21 1010927 1010927 - HILL BRAKE SPACER
Quantity 1 $0.50
Each
22 1010878 1010878 - BUMPER- BRAKE PEDAL RUBBER
Quantity 1 $3.12
Each
23 1011402 1011402 - PACKAGE- BRAKE MOUNTING BLOCK
Quantity 1 $14.28
Each
26 101933001
101933001 - BRAKE SPRING/EQ R0D KIT- 9.35
Quantity 1 $15.36
Each
27 101933001
101933001 - BRAKE SPRING/EQ R0D KIT, 9.35
Quantity 1 $15.36
Each
28 1013531 1013531 - SPRING- BRAKE RETURN
Quantity 1 $5.82
Each
0
0
0
0
0
0
0
0
30 101865301
101865301 - STANDARD SPACER
Quantity 2 $0.54
Each
Carburetor Assy
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ID
Part No. Description Quantity Req
Our Price
1 1016478 1016478 - CARBURETOR- FE290 OHV
Quantity 1 $197.52
Each
1 101905601
101905601 - CARBURETOR ASSY- FE290D
Quantity 1 $228.24
Each
2 1016501 1016501 - SCREW ASSEMBLY
Quantity 1 $8.64
Each
4 1016574 1016574 - JET- #45 PILOT
Quantity 1 $16.32
Each
4 101973101
101973101 - JET- #40 PILOT
Quantity 1 $16.80
Each
5 1016486 1016486 - FLOAT ASSEMBLY
Quantity 1 $67.08
Each
6 1016530 1016530 - NOZZLE- MAIN
Quantity 1 $20.16
Each
6 101973201
101973201 - NOZZLE- MAIN
Quantity 1 $21.12
0
0
0
0
0
0
0
0
Each
7 101642580
101642580 - JET- HIGH ALTITUDE JET
Quantity 1 $20.28
Each
8 1016437 1016437 - GASKET- CARB. BOWL OHV
Quantity 1 $11.40
Each
9 1016487 1016487 - CHAMBER ASSEMBLY- FLOAT
Quantity 1 $56.04
Each
9 1017461 1017461 - CHAMBER ASSEMBLY - FLOAT
Quantity 1 $54.84
Each
10 1016499 1016499 - SCREW ASSEMBLY
Quantity 1 $11.76
Each
11 1016585 1016585 - BOLT Quantity 1 $8.16
Each
Charger and Battery Mount.
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and Assy > Carburetor Assy > Charger - 36V > Charger and
Battery Mount.
ID
Part No. Description Quantity Req
Our Price
1 10180210 101802101 - FUSE & Quantity 1 $72.60
1 RECEPTACLE ASSEMBLY
Each
6 101796801
101796801 - FUSE ASSEMBLY
Quantity 1 $18.24
Each
10 101796501
101796501 - RECEPTACLE FOR MOLDED PLUG
Quantity 1 $15.48
Each
11 101801001
101801001 - PLATE- RECEPTACLE BACK
Quantity 1 $2.04
Each
14 1011578 1011578 - WASHER- 5/16 TYPE B FLAT
Quantity 6 $0.36
Each
15 101803001
101803001 - BATTERY HOLDDOWN 48V
Quantity 3 $3.12
Each
16 1013683 1013683 - J-BOLT Quantity 6 $2.20
Each
18 101795701
101795701 - ASM- WIRE- #6BLK 13IN
Quantity 5 $4.30
Each
19 101797801
101797801 - CAP- 4-GANG BATTERY
Quantity 6 $8.52
Each
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0
0
0
0
0
0
0
0
Choke, Filter, Etc.
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ID
Part No. Description Quantity Req
Our Price
0 1015431 1015431 - INTAKE EXPANSION CHAMBER ASSY
Quantity 1 $134.28
Each0
0 101821501
101821501 - AIR BOX ASSY
Quantity 1 $115.44
Each
1 1015291 1015291 - STUD RETAINER SIZE 6
Quantity 2 $1.68
Each
2 1015290 1015290 - WING HEAD STUD SIZE 6
Quantity 2 $8.40
Each
3 1015292 1015292 - SPRING RECEPTACLE SIZE 6
Quantity 2 $4.16
Each
5 1015293 1015293 - EXPANSION CHAMBER COVER
Quantity 1 $27.84
Each
6 1015426 1015426 - AIR FILTER OHV
Quantity 1 $7.78
Each
7 1015542 1015542 - AIR BOX BAFFLE - SECONDARY
Quantity 1 $8.32
Each
8 1015541 1015541 - AIR BOX BAFFLE - PRIMARY
Quantity 1 $8.20
Each
10 1015425 1015425 - O-RING Quantity 1 $2.52
0
0
0
0
0
0
0
0
AIR BOX Each
11 1015540 1015540 - AIR INTAKE EXPANSION CHAMBER
Quantity 1 $44.28
Each
13 1015745 1015745 - CHOKE ASSEMBLY OHV
Quantity 1 $28.68
Each
18 1015430 1015430 - CLAMP- AIR INTAKE HOSE
Quantity 2 $2.52
Each
19 1016228 1016228 - AIR INTAKE HOSE CONVOLUTED
Quantity 1 $22.92
Each
19 101837101
101837101 - AIR INTAKE HOSE
Quantity 1 $19.56
Each
20 1015577 1015577 - EXPANSION CHAMBER RET. STRAP
Quantity 1 $9.84
Each
Drive Clutch
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ID
Part No. Description Quantity Req
Our Price
0 10163780 101637802 - ASM- Quantity 1 $318.60
2 CLUTCH- DRIVE- OHV (for 1992- 1995, verify serial number for 1996)
Each
0 101833902
101833902 - ASM- CLUTCH- DRIVE- FE 290/350
Quantity 1 $321.24
Each
1 1014059 1014059 - DRIVE HUB ASSY- DRIVE CLUTCH
Quantity 1 $57.96
Each
2 1016801 1016801 - DRIVE CLUTCH WEIGHT KIT DS OHV
Quantity 1 $63.00
Each
3 1014057 1014057 - RETAINING RING
Quantity 1 $0.56
Each
4 1014051 1014051 - SPRING- DRIVE CLUTCH
Quantity 1 $10.08
Each
6 1014049 1014049 - BEARING- IDLER
Quantity 1 $41.40
Each
7 101738302
101738302 - KIT- FIXED FACE - DRIVE
Quantity 1 $159.12
Each
0
0
0
0
0
0
0
0
7 101929802
101929802 - KIT- FXD FACE DR ASM FE290/350
Quantity 1 $158.64
Each
10 1014453 1014453 - DRIVE CLUTCH BUTTON KIT
Quantity 1 $19.08
Each
11 1014058 1014058 - THRUST WASHER
Quantity 1 $4.92
Each
11 101925601
101925601 - PLUG- DRIVE CLUTCH
Quantity 1 $1.68
Each
12 1014056 1014056 - RING- SPIRAL BACKUP
Quantity 2 $1.56
Each
13 1016289 1016289 - SPACER- FIXED FACE SHAFT
Quantity 1 $1.80
Each
14 1014052 1014052 - ASM- MOVEABLE FACE- DRV CLUTCH
Quantity 1 $124.74
Each
16 1014055 1014055 - RETAINER Quantity 1 $0.95
Each
17 10334570 103345701 - SCREW Quantity 1 $2.64
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0
0
0
0
0
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