globe valve actuators svm 05.1 svm 07.5 svmr 05.1 … · modbus rtu globe valve actuators svm 05.1...

Control

→ Parallel

Profibus

Modbus RTU

Globe valve actuators

SVM 05.1 – SVM 07.5

SVMR 05.1 – SVMR 07.5

with integral actuator controls

Assembly, commissioningOperation instructions

Read operation instructions first.● Observe safety instructions.● These operation instructions are part of the product.● Retain operation instructions during product life.● Pass on instructions to any subsequent user or owner of the product.

Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intendedto support device installation and commissioning.

Reference documents:

Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA(refer to <Addresses>).

Table of contents Page

41. Safety instructions.................................................................................................................41.1. Basic information on safety41.2. Range of application51.3. Warnings and notes51.4. References and symbols

62. Identification...........................................................................................................................62.1. Name plate72.2. Short description

83. Transport, storage and packaging........................................................................................83.1. Transport83.2. Storage83.3. Packaging

94. Assembly................................................................................................................................94.1. Mounting position94.2. Actuator: mount to valve94.2.1. Actuator for assembly: prepare94.2.2. Output drive for coupling

104.2.2.1. Mounting with coupling

125. Electrical connection.............................................................................................................125.1. Basic information135.2. Connection via bayonet connector145.2.1. Cable connection145.3. Earth connection, external145.4. Accessories for electrical connection145.4.1. Local controls mounted on wall bracket

166. Indications..............................................................................................................................166.1. Mechanical position indicator/running indication166.2. Indication lights

177. Signals.....................................................................................................................................177.1. Output contacts (binary)177.2. Analogue signals

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SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Table of contents

188. Operation................................................................................................................................188.1. Manual operation188.2. Motor operation188.2.1. Local actuator operation198.2.2. Actuator operation from remote

219. Commissioning (basic settings of controls).......................................................................219.1. Cover to controls: open219.2. Setting via hardware (switches) or via software229.3. Type of seating: set239.4. Torque switching: set239.5. Output speed: set259.6. Cover to controls: close

2710. Commissioning (basic settings at actuator)........................................................................2710.1. End position detection: verify setting2710.2. End position detection: set again via local controls2810.2.1. End position CLOSED: set again2810.2.2. End position OPEN: set again2910.3. Switch compartment: open2910.4. Potentiometer setting 3110.5. Mechanical position indicator: set3110.6. Switch compartment: close

3211. AUMA CDT software (accessories).......................................................................................

3312. Corrective action....................................................................................................................3312.1. Fault indications and warning indications3412.2. Fuses3412.2.1. Fuses within the actuator controls3412.2.2. Motor protection (thermal monitoring)

3513. Servicing and maintenance...................................................................................................3513.1. Preventive measures for servicing and safe operation3513.2. Maintenance 3513.3. Disposal and recycling

3614. Technical data.........................................................................................................................3614.1. Technical data Globe valve actuator

3915. Spare parts.............................................................................................................................3915.1. Globe valve actuators SVM 05.1 – SVM 07.5/SVMR 05.1 – SVMR 07.5

4116. Certificates..............................................................................................................................4116.1. Declaration of Incorporation and EC Declaration of Conformity

44Index........................................................................................................................................

46Addresses...............................................................................................................................

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SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Table of contents

1. Safety instructions

1.1. Basic information on safety

Standards/directives AUMA products are designed and manufactured in compliance with recognisedstandards and directives. This is certified in a Declaration of Incorporation and anEC Declaration of Conformity.

The end user or the contractor must ensure that all legal requirements, directives,guidelines, national regulations and recommendations with respect to assembly,electrical connection, commissioning and operation are met at the place of installation.

Safety instructions/warn-ings

All personnel working with this device must be familiar with the safety and warninginstructions in this manual and observe the instructions given. Safety instructionsand warning signs on the device must be observed to avoid personal injury or propertydamage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance mustbe carried out exclusively by suitably qualified personnel having been authorised bythe end user or contractor of the plant only.

Prior to working on this product, the staff must have thoroughly read and understoodthese instructions and, furthermore, know and observe officially recognised rulesregarding occupational health and safety.

Commissioning Prior to commissioning, it is important to check that all settings meet the requirementsof the application. Incorrect settings might present a danger to the application, e.g.cause damage to the valve or the installation. The manufacturer will not be heldliable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as carefulcommissioning.

● Only operate the device if it is in perfect condition while observing these instruc-tions.

● Immediately report any faults and damage and allow for corrective measures.● Observe recognised rules for occupational health and safety.● Observe the national regulations.● During operation, the housing warms up and surface temperatures > 60 °C may

occur.To prevent possible burns, we recommend checking the surface temper-ature using an appropriate thermometer and wearing protective gloves, if re-quired, prior to working on the device.

Protective measures The end user or the contractor are responsible for implementing required protectivemeasures on site, such as enclosures, barriers, or personal protective equipmentfor the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manualmust be observed.

Any device modification requires prior consent of the manufacturer.

1.2. Range of application

AUMA globe valve actuators are designed for the operation of valves.

Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691● Lifting appliances according to EN 14502● Passenger lifts according to DIN 15306 and 15309● Service lifts according to EN 81-1/A1● Escalators

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SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Safety instructions

● Buried service● Continuous submersion (observe enclosure protection)● Potentially explosive atmospheres● Radiation exposed areas in nuclear power plantsNo liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the device'sdesignated use.

Information These operation instructions are only valid for the "clockwise closing" standardversion, i.e. driven shaft turns clockwise to close the valve.

1.3. Warnings and notes

The following warnings draw special attention to safety-relevant procedures in theseoperation instructions, each marked by the appropriate signal word (DANGER,WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failureto observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failureto observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure toobserve this warning may result in minor or moderate injury. May also be usedwith property damage.

Potentially hazardous situation. Failure to observe this warning may result inproperty damage. Is not used for personal injury.

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)

→ Measures to avoid the danger→ Further measure(s)

Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.

1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)

Important information before the next step. This symbol indicates what is requiredfor the next step or what has to be prepared or observed.

< > Reference to other sections

Terms in brackets shown above refer to other sections of the document which providefurther information on this topic.These terms are either listed in the index, a headingor in the table of contents and may quickly be found.

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SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Safety instructions

2. Identification

2.1. Name plate

Figure 1: Arrangement of name plates

[1] Actuator name plate[2] Additional plate, e.g. KKS plate (Power Plant Classification System)

Description of actuator name plate

Figure 2: Actuator name plate (example)

[1] Name of manufacturer[2] Address of manufacturer[3] Type designation[4] Order number[5] Actuator serial number[6] Speed[7] Torque range[8] Current type, mains voltage, mains frequency[9] Electric power (motor)[10] Wiring diagram number[11] Control[12] Can be assigned as an option upon customer request[13] Enclosure protection[14] Type of lubricant[15] Turns per stroke[16] Permissible ambient temperature[17] Rated current[18] Type of duty[19] Data Matrix code

6

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Identification

Type designation Figure 3: Type designation (example)

1. Type and size of actuator2. Flange size

Type and size These instructions apply to the following devices types and sizes:

Globe valve actuators for open-close duty: SVM 05.1, 07.1, 07.5

Globe valve actuators for modulating duty: SVMR 05.1, 07.1, 07.5

Order number The product can be identified using this number and the technical data as well asorder-related data pertaining to the device can be requested.

Please always state this number for any product inquiries.

On the Internet at http://www.auma.com, we offer a service allowing authorisedusers to download order-related documents such as wiring diagrams and technicaldata (both in German and English), inspection certificates and the operationinstructions when entering the order number.

Actuator serial number Table 1:Description of the serial number (with example 0515NS12345)

NS123451505

Positions 1+2: Assembly in week = week 0505

Positions 3+4:Year of manufacture = 201515

Internal number for unambiguous product identificationNS12345

Control 24 V DC = Control via parallel interface at 24 V DC control voltage.

0/4 – 20 mA = Control via parallel interface via analogue input 0/4 – 20 mA.

Data Matrix code When registered as authorised user, you may use the AUMA Support App to scanthe Data Matrix code and directly access the order-related product documents withouthaving to enter order number of serial number.

Figure 4: Link to the App store:

2.2. Short description

Globe valve actuator AUMA globe valve actuators are multi-turn actuators for the automation of globevalves and are driven by an electric motor. For control in motor operation and forprocessing the actuator signals, controls are integrated within the housing. Theactuator can be operated easily on site via the local controls. A handwheel or crankis provided for manual operation. Manual operation is possible without change-over.

Switching off in end positions may be either by limit or torque seating.

As for part-turn actuators, the connection dimensions of AUMA globe valve actuatorsare designed according to EN ISO 5211.

AUMA CDT The AUMA CDT software (accessories) can be used to establish a connection to acomputer (PC, laptop or PDA). Among others, the software can be used to read inand out data and to save and modify settings.

The connection between computer and the integral actuator controls is made usinga service cable.

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SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Identification

3. Transport, storage and packaging

3.1. Transport

For transport to place of installation, use sturdy packaging.

Hovering load!

Risk of death or serious injury.

→ Do NOT stand below hovering load.→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT

to handwheel.→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting

by hoist to valve and NOT to actuator.

3.2. Storage

Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.→ Protect against floor dampness by storage on a shelf or on a wooden pallet.→ Cover to protect against dust and dirt.→ Apply suitable corrosion protection agent to uncoated surfaces.

Long-term storage If the device must be stored for a long period (more than 6 months), the followingpoints must be observed in addition:

1. Prior to storage:Protect uncoated surfaces, in particular the output drive parts and mountingsurface, with long-term corrosion protection agent.

2. At an interval of approx. 6 months:Check for corrosion. If first signs of corrosion show, apply new corrosion protec-tion.

Plastic protective caps supplied when leaving the factory are for transport protectiononly.They have to be replaced for long-term storage. (Heed protection type indicatedon name plate.)

3.3. Packaging

Our products are protected by special packaging for transport when leaving thefactory.The packaging consists of environmentally friendly materials which can easilybe separated and recycled. We use the following packaging materials: wood,cardboard, paper, and PE foil. For the disposal of the packaging material, werecommend recycling and collection centres.

8

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Transport, storage and packaging

4. Assembly

4.1. Mounting position

AUMA actuators can be operated without restriction in any mounting position.

4.2. Actuator: mount to valve

4.2.1. Actuator for assembly: prepare

Prior to mounting, both valve and actuator must be in the same end position!

● For butterfly valves, the recommended mounting position is end positionCLOSED.

● For ball valves, the recommended mounting position is end position OPEN.In compliance with the order, the actuator is supplied either in position CLOSED orposition OPEN. The mechanical position indicator supplies information on the setposition.

If the actuator position was not modified and agrees with the valve position, theactuator can be mounted in the supplied position.

In case the actuator is in an incorrect position:

1. Operate the actuator into the same position as the valve via push buttons OPEN,STOP, CLOSE while in motor operation. For motor operation, please refer to<Actuator operation at the local controls> chapter.

2. Should the electrical connection not be available at the time of assembly, theactuator can be operated into the required end position using the handwheel.

2.1 Turn the handwheel or the crank handle until the respective symbol(OPEN/CLOSED) of mechanical position indication corresponds to themark (same end position OPEN or CLOSED as valve).Information: Since the actuator is not equipped with internal end stops(mechanical limits), the symbol should not be turned ahead of the mark.

2.2 Turn handwheel by approximately two turns (overrun) in the opposite dir-ection.

After this procedure, the actuator can be mounted to the valve.

4.2.2. Output drive for coupling

Application ● For valves with connections according to EN ISO 5211● For rotating, non-rising valve stem

Assembly ● The actuator is mounted to the valve using a coupling placed onto the valveshaft.

● Unbored couplings must be adapted and machined to match the valve shaftprior to mounting (e.g. with bore and keyway, two-flat or square bore)

9

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Assembly

Figure 5: Coupling variants

[1] Bore with keyway[2] Square bore[3] Bore with two-flats[4] Valve shaft

4.2.2.1. Mounting with coupling

Condition: Valve and actuator are in the same end position.

Figure 6: Coupling fitting dimensions

[1] Coupling[2] Valve shaft[3] Grub screw[4] Screw

Table 2:Coupling fitting dimensions

Z max [mm]Y max [mm]X max [mm]Type, size - output mounting flange

4062.5SVM/SVMR 05.1-F07

5062.5SVM/SVMR 07.1-F07

5062.5SVM/SVMR 07.5-F07

1. Thoroughly degrease mounting faces of output mounting flanges.2. Apply a small quantity of grease to the valve shaft [2].3. Place coupling [1] onto valve shaft [2] and secure against axial slipping by using

a grub screw [3], a retaining ring or a screw [4].Thereby, ensure that dimensionsX, Y or Z are observed (refer to figure and table <Coupling fitting dimensions>).

4. Apply non-acidic grease at splines of coupling.5. Fit actuator.

Information: Ensure that the spigot (if provided) fits uniformly in the recessand that the flanges are in complete contact.

10

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Assembly

6. If flange bores do not match thread:

6.1 Slightly rotate handwheel until bores line up.

6.2 If required, shift actuator position by one tooth on the coupling.7. Fasten actuator with screws [4].

Information: We recommend applying liquid thread sealing material to thescrews to avoid contact corrosion.

→ Fasten screws [4] crosswise with a torque according to table.

Table 3:Tightening torques for screws

Tightening torque TA [Nm]ScrewsThreads Strength class A4-80

24M8

11

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Assembly

5. Electrical connection

5.1. Basic information

Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.

→ The electrical connection must be carried out exclusively by suitably qualifiedpersonnel.

→ Prior to connection, observe basic information contained in this chapter.→ After connection but prior to applying the voltage, observe the <Commissioning>

and <Test run> chapters.

Wiring diagram/terminalplan

The pertaining wiring diagram/terminal plan (both in German and English) is attachedto the device in a weather-proof bag, together with these operation instructions. Itcan also be requested from AUMA (state order number, refer to name plate) ordownloaded directly from the Internet (http://www.auma.com).

Permissible networks(supply networks)

The actuators are suitable for use in TN and TT networks with directly earthed starpoint. Use in IT networks is permitted while observing the respective <Protection onsite>.

Protection on site For short-circuit protection and for disconnecting the actuator from the mains, fusesand disconnect switches have to be provided by the customer.

The current value for respective sizing is derived from the current consumption ofthe actuator (refer to electrical data sheet).

The actuators are suitable for use in current circuits with a maximum short-circuit1-phase AC current value of 5,000 A root-mean-square (R.M.S). The output data ofthe fuses to be provided on site must not exceed the following values: 15 A/250 Vat a maximum mains current of 5,000 A AC.

Use appropriate insulation monitors when working in power installations, for examplean insulation monitor measuring the pulse code.

We recommend refraining from using residual current devices (RCD). However, ifan RCD is used within the mains, the residual current device must be of type B.

Power supply for thecontrols (electronics)

In case of external supply of the controls (electronics): The external power supplymust have a reinforced insulation against the mains voltage in accordance with IEC61800-5-1 and may only be supplied by a circuit limited to 150 VA in accordancewith IEC 61800-5-1.

Potential of customerconnections

All input signals (control) must be supplied with the same potential.

All output signals (status signals) must be supplied with the same potential.

Safety standards All externally connected devices shall comply with the relevant safety standards.

All connected electric circuits shall comply with the requirements for protectiveseparation.

Cable installation in ac-cordance with EMC

Signal and fieldbus cables are susceptible to interference.

Motor cables are interference sources.

● Lay cables being susceptible to interference or sources of interference at thehighest possible distance from each other.

● The interference immunity of signal and fieldbus cables increases if the cablesare laid close to the earth potential.

● If possible, avoid laying long cables and make sure that they are installed inareas being subject to low interference.

● Avoid long parallel paths with cables being either susceptible to interference orinterference sources.

12

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Electrical connection

● For the connection of remote position transmitters, screened cables must beused.

Type of current, mainsvoltage and mains fre-

quency

Type of current, mains voltage and mains frequency must match the data on themotor name plate.

Figure 7: Name plate (example)

[1] Type of current[2] Mains voltage[3] Mains frequency (for 1-ph AC motors)

Connecting cables ● For device insulation, appropriate (voltage-proof) cables must be used. Specifycables for the highest occurring rated voltage.

● It is advised to use a shielded cable.● For connecting cables exposed to UV radiation (outdoor installation), use UV

resistant cables.● The cross-sectional area of every protective earthing conductor which does not

form not part of the supply cable or the cable enclosure, shall, in any case, notbe less than:- With mechanical protection: minimum 2.5 mm²- Without mechanical protection: minimum 4 mm²

5.2. Connection via bayonet connector

Figure 8: Arrangement of connections

[XK1] Power terminals (mains cables)[XK2] Control contacts

Cross sections:

● Power terminals: max. 1.5 mm² flexible● Control contacts: max. 1.5 mm² flexible

13

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Electrical connection

Hazardous voltage at open connector (capacitor discharge)!

Risk of electric shock.

→ After disconnecting the power supply (removing connector for power terminals),wait at least 5 seconds before touching the pins/sockets.

5.2.1. Cable connection

Observe prior to connec-tion

● Observe permissible cross sections of connectors used.● Use suitable crimping tools to connect wires:

- For bayonet connectors:E.g. Cannon four indent crimping tool

● Observe assembly instructions of connector manufacturer.● Upon request, AUMA will provide suitable connection sets.

Steps 1. Connect cables according to order-related wiring diagram.

In case of a fault: Hazardous voltage while protective earth conductor is NOTconnected!


→ Connect all protective earth conductors.→ Connect PE connection to external protective earth conductor of connecting

cables.→ Start running the device only after having connected the protective earth con-

ductor.

2. Connect protective earth conductor according to wiring diagram, symbol: .

5.3. Earth connection, external

The housing is equipped with an external earth connection (U-bracket) to integratethe device in equipotential earth bonding.

Figure 9: Earth connection

Earth connection (U-bracket), external

5.4. Accessories for electrical connection

5.4.1. Local controls mounted on wall bracket

— Option —

The wall bracket allows separate mounting of local controls and actuator.

Application If the actuator cannot be accessed safely.

14

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Electrical connection

[1] Wall bracket[2] Local controls[3] Phoenix connector with connecting cable

Observe prior to connec-tion

● Permissible length of connecting cables: max. 30 m.● We recommend using an AUMA cable set (5 m).● A retrofit kit is available for actuators without wall bracket.● Establish cable connection via plug/socket connector as illustrated.

15

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Electrical connection

6. Indications

6.1. Mechanical position indicator/running indication

Mechanical position indicator:

● Continuously indicates the valve position● Indicates whether the actuator is running (running indication)● Indicates that the end positions are reached (via indicator mark [3])

Figure 10: Mechanical position indicator

[1] Cover[2] Indicator disc[3] Mark[4] Symbol for position OPEN[5] Symbol for position CLOSED

6.2. Indication lights

Figure 11: Indication lights on local controls

[1] Indication light OPEN/warning/fault (green/yellow/red)[2] Indication light CLOSE/LOCAL/set end position (yellow/blue)

Table 4:Indication light [1] (default setting)

DescriptionSignificationColour/state

Actuator is in end position OPEN.OPENilluminated in green

Stroke between selected end positions (OPEN/CLOSED) is belowthe preset minimum stroke (factory setting 60 % of maximumrotation). Refer to <Corrective action> chapter.

Warningblinking in yellow

The number of blinking signals indicates the number of faultsignal. Refer to <Corrective action> chapter.

Faultblinking in red

Table 5:Indication light [2] (default setting)

DescriptionSignificationColour/state

Actuator is in end position CLOSED.CLOSEilluminated in yellow

Operation mode LOCAL is active.The actuator can be operatedvia push buttons.

LOCALblinking in blue(1 Hz)

Setting mode for end position setting is active.Set end positionblinking in blue(5 Hz)

16

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Indications

7. Signals

7.1. Output contacts (binary)

The integral controls are equipped with 4 semiconductor output contacts.

Rated power: 24 V DC, 1A

Switches: 1 NO (standard)

Default values:

Table 6:Designation of output contact in AUMA CDT softwareDesignation of output contacts in wiring dia-

gram

Signal DOUT 1 = End position CLOSEDK 1 = End position CLOSED

Signal DOUT 2 = End position OPENK 2 = End position OPEN

Signal DOUT 3 = FaultK 3 = Fault

Signal DOUT 4 = Selector sw. REMOTEK 4 = (Selector switch) REMOTE

7.2. Analogue signals

— Option —

Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)

Designation in the wiring diagram:

ANOUT1 (position)

17

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Signals

8. Operation

8.1. Manual operation

For purposes of setting and commissioning, in case of motor failure or power failure,the actuator may be operated manually.

The handwheel does not rotate during motor operation. Change-over from motoroperation to manual operation is not required.

Figure 12: Manual operation

Handwheel versions:[1] Crank handle with cylindrical grip (standard)[2] Crank handle with conical grip[3] Handwheel with five edge ring[4] Handwheel with five ripple ring

1. Close valve: Turn crank handle/handwheel clockwise.

➥ Drive shaft (valve) turns clockwise in direction CLOSE.

2. Open valve: Turn crank handle/handwheel counterclockwise.

➥ Drive shaft (valve) turns counterclockwise in direction OPEN.

Information Turning the handwheel during motor operation extends or reduces the operatingtime, depending on the direction of rotation.

8.2. Motor operation

✔ Perform all commissioning settings and the test run prior to motor operation.

8.2.1. Local actuator operation

The actuator can be locally operated by means of push buttons.

18

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Operation

Figure 13: Local controls

[1] Push button OPEN[2] Push button STOP - operation mode LOCAL/REMOTE[3] Push button CLOSE[4] Indication light for operation mode LOCAL (blue)

Hot surfaces, e.g. possibly caused by high ambient temperatures or strongdirect sunlight!

Danger of burns

→ Check surface temperature and wear protective gloves, if required.

Activate operation mode LOCAL:

→ Hold down push button [2] for approx. 3 seconds until the indication light [4] isblinking in blue.

➥ If the right indication light is blinking in blue, the actuator can be operated viapush buttons [1 – 3]:

- Run actuator in direction OPEN: Press push button OPEN [1].- Stop actuator: Press push button STOP [2].- Run actuator in direction CLOSE: Press push button CLOSE [3].

Information OPEN - CLOSE operation commands can be given either in push-to-run or in self-retaining operation mode. In self-retaining mode, the actuator runs to the definedend position after pressing the button, unless another command has been receivedbeforehand.

Push-to-run operation or self-retaining is set via the controls software. Refer to<AUMA CDT software (accessories)> chapter. It is possible to temporarily (for oneoperation command) activate self-retaining by means of the push buttons:

→ Press and hold down push buttons OPEN [1] or CLOSE [3] for more than 3seconds.

During this procedure, self-retaining is not saved. The setting programmed withinthe software is taken over for the subsequent operation command.

8.2.2. Actuator operation from remote

Operation mode Remote can be activated via local controls.

19

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Operation

Figure 14: Local controls

[2] Operation mode LOCAL/REMOTE[4] Indication light for operation mode LOCAL (blue)

Activate operation mode Remote by means of local controls:

→ If indication light [4] is blinking in blue: Hold down push button [2] for approx. 3seconds until the blue indication light goes out.

➥ Now, it is possible to operate the actuator via remote control, via operationcommands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0/4 – 20 mA).

Change-over between OPEN - CLOSE control and setpoint control:

For actuators equipped with a positioner, it is possible to select between OPEN -CLOSE control (REMOTE OPEN-CLOSE) and setpoint control (REMOTESETPOINT).

● MODE input: + 24 V DC = REMOTE OPEN-CLOSEControl is made via digital operation commands OPEN, STOP, CLOSE.

● MODE input: 0 V (or input open-circuit) = REMOTE SETPOINTControl takes place via an analogue signal (e.g. 0/4 – 20 mA).

EMERGENCY operation:

● An EMERGENCY operation is initiated by a signal at the EMERGENCY input.● The actuator moves to a predefined EMERGENCY position (i.e. end position

OPEN or end position CLOSED).● During EMERGENCY operation, the actuator does not react to other operation

commands such as Fieldbus/OPEN/Fieldbus/CLOSE or Fieldbus SETPOINT.

20

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Operation

9. Commissioning (basic settings of controls)To prevent valve damage and disturbances during commissioning, the basic settingsof controls must be verified prior to electrical actuator operation (motor operation)and adapted in compliance with the requirements of both valve and application.

Basic settings of controls comprise:

● Setting the type of seating● Setting the torque switches● Setting the output speedTo perform basic settings, proceed as follows:

1. via switches (directly at the device);For switch setting, open controls cover.

2. via AUMA CDT software (accessories);By connecting a PC, laptop or PDA.Also refer to <AUMA CDT software (accessories)> chapter.

Please also refer to <AUMA CDT software (accessories)> chapter for further settings.

9.1. Cover to controls: open

The cover to the integral controls must be opened to perform the following settings(options).

Hazardous voltage!


→ Disconnect device from the mains before opening.

→ Loosen 4 screws and remove cover [1] to controls.

9.2. Setting via hardware (switches) or via software

The switch [S5] position determines whether the hardware settings (switches) or thesoftware settings (via AUMA CDT software) are currently active.

Figure 15: Switch [S5] = Hardware/software mode

21

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Commissioning (basic settings of controls)

Table 7:Switch [S5] functions

Hardware mode (factory setting on delivery)Settings of switches [S2] through [S4] and [S6] through [S10] are valid. The valuescannot be changed via AUMA CDT software.

OFF(1)

Software mode (sliding switch at white dot)Settings of switches [S2] through [S4] and [S6] through [S10] are NOT relevant.Settings are defined via software parameters.

ON(0)

9.3. Type of seating: set

Valve damage due to incorrect setting!

→ The type of seating must suit the valve.→ Only change the setting with the consent of the valve manufacturer.

Setting via switches

Condition: Switch [S5] in position OFF (hardware mode).

Figure 16: Switches for type of seating

[S9] End position OPEN[S10] End position CLOSED

Table 8:Function of switches [S9], [S10]

Limit seating, sliding switch at white dotON

Torque seatingOFF

Setting via software parameters (AUMA CDT)

Condition: Switch [S5] is in position ON (software mode).

Setting parameters

Customer settingsType of seatingEnd position CLOSEDEnd position OPEN

Default value: Limit

Setting values:

Limit Limit seating in end positions.

Torque Torque seating in end positions.

22

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Commissioning (basic settings of controls)

9.4. Torque switching: set

Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.→ Only change the setting with the consent of the valve manufacturer.

Once the set tripping torque is reached, the controls automatically switch off theactuator (overload protection of the valve).


Condition: Switch [S5] is in position OFF (hardware mode).

Figure 17: Switches for tripping torque

[S6] Tripping torque in direction OPEN[S7] Tripping torque in direction CLOSE

Default value: depending on the order

Setting range: in 8 steps (refer to tables), linear from 40 – 100 % of the maximumtripping torque.

Table 9:Tripping torques [Nm]Switch steps

SVM/SVMR 07.5SVM/SVMR 07.1SVM/SVMR 05.1

4020100 - 1

>>>2 - 3

6030154

>>>5

8040206

>>>7

10050258 - 9

> intermediate value



Setting parameters

Customer settingsTorque switchingTripping torque CLOSE (S7)Tripping torque OPEN (S6)


Setting ranges: adjustable between 40 – 100 % of the maximum tripping torque

9.5. Output speed: set

Output speed at output drive is defined by the motor speed.

23



Condition: Switch [S5] is in position OFF (hardware mode)

Figure 18: Speed switch

[S8] Output speed


Setting range: 9 steps (refer to table)

Table 10:SVM/SVMR 07.5SVM/SVMR 05.1/07.1Switch [S8]

Step Output drive speed [rpm]

0.61.61

0.82.22

1.13.23

1.644

2.25.65

3.286

4117

5.6168

8229

impermissible switch position0


The motor speed can be modified via the software parameters described hereafter:Contrary to output speed setting using switch [S8], setting via software parametersoffers the following additional possibilities:

● different motor speeds for operation modes Local and Remote● adjustable motor speed setting● motor speed setting (target speed) for operation mode Remote by an external

signal (0/4 – 20 mA) via analogue input AIN 1

Setting parameters


Device configurationMotor speedSpeed LOCALSpeed REMOTESpeed I/O interface

Description of parameters:

Speed LOCAL Output speed for operation via local controls (operation mode Local); Setting range:linear between 0 – 100 % (0 % = min. motor speed, 100 % = max. motor speed);Default value = 50.0 %

24


Speed REMOTE Output speed in operation mode Remote for setting the Speed I/O interface = Internalparameter; Setting range: linear between 0 – 100 % (0 % = min. motor speed, 100% = max. motor speed); Default value = 50.0 %

Speed I/O interface = ExternalIn operation mode Remote, the output speed is defined via analogue input AIN 1(0/4 – 20 mA).

= InternalIn operation mode Remote, the output speed is not defined via analogue input AIN1 but via the Speed REMOTE software parameter.

Table 11:Example values of type range settings SVM/SVMR 05.1/07.1

Output speedOutput drive

[rpm]

Output speedMotor[rpm]

Output speed via AIN1(Speed I/O interface = External)

Output speed via parameter:Speed LOCALSpeed REMOTE 4 – 20 mA0 – 20 mA

1.61334.00.00.0 %

2.21764.30.42.0 %

3.22564.91.26.0 %

43205.41.89.0 %

5.64486.43.015.0 %

86407.84.824.0 %

118809.67.135.0 %

16128012.710.854.0 %

22176016.315.477.0 %

28.1225020.020.0100.0 %

Table 12:Example values of type range settings SVM/SVMR 07.5

Output speedOutput drive

[rpm]

Output speedMotor[rpm]

Output speed via AIN1(Speed I/O interface = External)

Output speed via parameter:Speed LOCALSpeed REMOTE 4 – 20 mA0 – 20 mA

0.61334.00.00.0 %

0.81864.40.52.0 %

1.12554.91.26.0 %

1.63715.82.311.0 %

2.25106.93.618.0 %

3.27428.65.829.0 %

4.092810.07.538.0 %

5.61,29912.811.055.0 %

8.01,85617.016.381.0 %

9.72,25020.020.0100.0 %

9.6. Cover to controls: close

1. Clean sealing faces of housing and cover.2. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing faces.3. Check whether seal is in good condition, replace seal if damaged.

25


4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the seal and insertit correctly.

5. Place cover [1].6. Fasten screws evenly crosswise.

26


10. Commissioning (basic settings at actuator)

10.1. End position detection: verify setting

1. Activate operation mode LOCAL:→ If indication light [4] is blinking in blue: Operation mode LOCAL is

already active.→ Indication light [4] is NOT blinking in blue: → Hold down push button

[2] for approx. 3 seconds until the indication light is blinking in blue.

➥ The actuator can be operated using the push buttons [1 – 3]:

2. Operate actuator using push buttons OPEN, STOP, CLOSE.

➥ The end position detection is set correctly if (default indication):

- the right indication light [3] is illuminated in yellow in end position CLOSED- the left indication light [1] is illuminated in green in end position OPEN- the indication lights go out after travelling into opposite direction.

➥ The end position detection is set incorrectly, if:

- the actuator comes to a standstill before reaching the end position- the left indication light is blinking in red3. If the end position setting is incorrect or not precise: <End position detection:

set again via local controls>.

10.2. End position detection: set again via local controls

Operation mode LOCAL must be activated for end position setting.

Activate operation mode LOCAL:

→ Hold down push button [2] for approx. 3 seconds until right indication light isblinking in blue.

Information If the local controls are not provided on site, it is possible to connect an externalcontrol module. The setting is then performed in the same way as described below.

27

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Commissioning (basic settings at actuator)

10.2.1. End position CLOSED: set again

Activate setting mode "end position setting":

1. Press push button [2] – hold down and press push buttons [1] and [3] at thesame time.

➥ Now, the right indication light is blinking faster (5 Hz).

Set end position CLOSED:

2. Use crank handle/handwheel or push button [3] for running the actuator to endposition CLOSED. (Actuator runs at reduced output speed in setting mode.)Information: If the red indication light is blinking (6 blinks), the actuator isoutside the permissible setting range (0 – 100 %).

During electrical operation via push buttons, the actuator stops and cannotresume operation (up to valve end position). Since end position setting is notpermissible while the indication light is blinking in red, potentiometer settingmust be performed in a first step (also refer to <Potentiometer setting> chapter).Once this procedure is complete, setting can be resumed and the end positioncan be set again as described .

3. Press push button [2] – hold it down and press push button [3]. Hold both pushbuttons down until the right indication light is blinking alternately in yellow andblue (default).

➥ If the right indication light is blinking in yellow/blue, end position CLOSED settingis complete.

10.2.2. End position OPEN: set again

Activate setting mode "end position setting":

1. Press push button [2] – hold down and press push buttons [1] and [3] at thesame time.

➥ Now, the right indication light is blinking faster (5 Hz).

28

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Commissioning (basic settings at actuator)

Set end position OPEN:

2. Use crank handle/handwheel or push button [1] for running actuator to endposition OPEN. (Actuator runs at reduced output speed in setting mode.)Information: One of the reasons that end positions OPEN cannot be set (leftindication light is blinking in red) could be that the stroke between both endpositions (OPEN/CLOSED) is too large. In this instance, the primary reductiongearing must be replaced (by the AUMA service).

3. Press push button [2] – hold it down and press push button [1]. Hold both pushbuttons down until the left indication light is blinking in green (default).

➥ Once the left indication light is illuminated in green (default), end position OPENsetting is complete.

4. Once both end positions are set, perform a reference operation, i.e. both endpositions must be approached again – either via push buttons [1]/[3] (in operationmode Local) or from Remote (deactivate operation mode Local).

Deactivate operation mode Local:

5. Hold down push button [2] for approx. 3 seconds until blue indication light goesout.

➥ Now, the actuator can be controlled from Remote:

- via operation commands (OPEN - STOP - CLOSE) in positions OPEN orCLOSED.

- as an option via setpoint indication (e.g. 0/4 – 20 mA) in defined positionsbetween 0 % and 100 % of setting range.

Information ● If the left indication light is blinking in yellow once the setting of both end posi-tions is performed, the stroke between both end positions (OPEN/CLOSED) istoo small.

10.3. Switch compartment: open

The switch compartment must be opened to perform the following settings (options).

→ Loosen screws [2] and remove cover [1] from the switch compartment.

10.4. Potentiometer setting

The potentiometer is used as travel sensor and records the valve position.

Information The valve position (position at output drive) is transmitted to the potentiometer viaa reduction gearing. The highest resolution and thus best positioning accuracy isachieved if the selected stroke between end positions OPEN and CLOSED is asclose as possible to the maximum actuator stroke (max. turn range).

29


The actuators are available with different maximum turn ranges (= max. number ofturns). The maximum actuator turn range is defined by the respective reductiongearing. Exchanging the reduction gearing and consequently changing the max. turnrange can only be performed by the AUMA service.

The potentiometer is set in the factory. Turning the potentiometer by means of thesetting screw [1] results in modification of the end position detection!

→ Only set potentiometer if the end position detection cannot be set: Fault signal"Actuator is outside the permissible position" or the indication light blinks in red 6times.

If the stroke to be set is larger than the maximum actuator stroke, replace thereduction gearing selecting a unit with a higher maximum stroke value (max. turnrange).

1. Remove retaining washer [4] and take off indicator disc [3].

2. Move valve to end position CLOSED.3. Turn potentiometer [1] counterclockwise until stop is felt.

➥ End position CLOSED corresponds to 0 %

➥ End position OPEN corresponds to 100 %

4. Turn potentiometer [1] slightly in opposite direction (for actuators with localcontrols: until the red indication light goes out).

5. Place indicator disc [3] and secure with retaining washer [4].

30

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Commissioning (basic settings at actuator)

Information Once the potentiometer setting has been modified, repeat end position detectionsetting. Refer to <End position detection: set again via local controls> chapter.

10.5. Mechanical position indicator: set

1. Move valve to end position CLOSED.2. Turn lower indicator disc until symbol (CLOSED) is in alignment with the

mark on the cover.

3. Move actuator to end position OPEN.4. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)

until it is in alignment with the mark on the cover.

5. Move valve to end position CLOSED again.6. Check settings:

If the symbol (CLOSED) s no longer in alignment with mark on the cover:6.1 Repeat setting procedure.

6.2 Check potentiometer setting.

10.6. Switch compartment: close

1. Clean sealing faces of housing and cover.2. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing faces.3. Check whether O-ring [3] is in good condition, replace if damaged.4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and

insert it correctly.

➥

5. Place cover [1] on switch compartment.6. Fasten screws [2] evenly crosswise.

31


11. AUMA CDT software (accessories)The AUMA CDT software (accessories) can be used to establish a connection to acomputer (PC, laptop or PDA).

It can be downloaded free of charge from our web site www.auma.com.

Figure 19: Connection with service cable

For connecting the computer to the integral actuator controls, a service cable (AUMAarticle no.: Z100.999) is required.

Read/perform basic settings via AUMA CDT software

Basic settings at the device (in controls) made via switches are read only via AUMACDT on delivery and cannot be modified. To be able to change these parametersvia software, position switch [S5] in controls to "Software mode". Refer to <Settingsvia hardware (switches) or via software> chapter.

Switches and software parameters are set to the same values upon delivery (factorysettings).

Further settings via AUMA CDT software

Apart from basic settings, the following functions may additionally be set via AUMACDT software:

● Torque by-passAllows increasing the pre-set torque limitation to 130 % for actuator start tounseat blocked valves. Duration for torque by-pass is adjustable.

● Electronic positioner (option)● Failure behaviour (on loss of signal)● EMERGENCY behaviour (option)● Timer function (option)● Motion detector● Type of duty monitoring (motor starts and running time)● Operating time monitoring● Self-retaining localFor detailed information on these functions, refer to the online help of the AUMACDT software.

32

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5AUMA CDT software (accessories)

12. Corrective action

12.1. Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation.

Faults and warnings can be signalled via the two output contacts and/or via the localcontrols.

Should local controls be available, the fault and warning signals are indicated by theleft indication light [1].

Figure 20: Fault indications and RESET

[1] Red indication light: Fault, yellow: Warning[2] Push button RESET

In operation mode LOCAL (right indication light is blinking in blue), stored faults(cause does no longer exist), may be reset using the push button RESET [2] (holdit down for more than 1 second).

The tables below show the fault signalling via the indication lights of the local controls.

Table 13:Fault signalling via the red indication light

Signification (default)SignalIndication

Torque fault→ Press push buttons OPEN or CLOSE to reset thefault (indication light) by operating the device in theopposite direction.

Fault indication 11 blink

Thermal fault (motor protection tripped)→ Cool down, wait.

Fault indication 22 blinks

Signal loss of analogue input (4 – 20 mA)Fault indication 33 blinks

Operation mode DISABLED: Operation via the localcontrols is disabled (Enable local controls function).


Fault E2 (actual value of positioner)→ Check wiring (for possible loss of signal) of E2.→ Read detailed fault indication via AUMA CDTsoftware (accessories).


Actuator is outside the permissible position (poten-tiometer signal).→ Set potentiometer again.


Fault of controls temperatureFault indication 77 blinks

Collective signal: Internal error has occurred.→ Read detailed fault indication via AUMA CDTsoftware (accessories) and contact AUMA service.


Collective signal for all other faultsFault indication 99 blinks

In case several faults have occurred, only the fault with the highest priority will besignalled. Fault indication 1 has the highest, fault indication 9 the lowest priority.

33

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Corrective action

Table 14:Warning signalling via yellow indication light

Signification (default)SignalIndication

For reasons of accuracy, we recommend selectionof the stroke higher than 60 % of the maximum turnrange.→ Abort warning: Set again Low limit Uspan para-meter via AUMA CDT software within the Positiontransmitter potentiometer sub-menu.→ Remedy warning: Reduce maximum turn rangeby replacing the reduction gearing through theAUMA service.

WarningBlinking

12.2. Fuses

12.2.1. Fuses within the actuator controls

The primary fuse F1 is located on the power board (device protection fuse). Itbecomes visible when removing the cover to the controls. The fuse cannot bereplaced. Only by replacing the entire power board can the fuse be exchanged.

Hazardous voltage!


→ Disconnect device from the mains before opening.

Figure 21: Primary fuse on power board

12.2.2. Motor protection (thermal monitoring)

In order to protect against overheating and impermissible high surface temperaturesat the actuator, a PTC thermistor is embedded in the motor winding. Motor protectiontrips as soon as the max. permissible winding temperature has been reached.

The actuator is stopped and controls signals a fault. The left indication light of thelocal controls is blinking in red.

The motor has to cool down before operation can be resumed.

34

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Corrective action

13. Servicing and maintenance

Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualifiedpersonnel having been authorised by the end user or the contractor of the plant.Therefore, we recommend contacting our service.

→ Only perform servicing and maintenance tasks when the device is switched off.

AUMAService & Support

AUMA offer extensive service such as servicing and maintenance as well as customerproduct training. For the relevant contact addresses, please refer to <Addresses>in this document or to the Internet (www.auma.com).

13.1. Preventive measures for servicing and safe operation

The following measures are required to ensure safe device operation:

6 months after commissioning and then every year

● Check fastening screws between actuator and gearbox/valve for tightness. Ifrequired, fasten screws while applying the tightening torques as indicated inchapter <Assembly>.

● When rarely operated: Perform test run.

For enclosure protection IP68

After continuous immersion:

● Check actuator.● In case of ingress of water, locate leaks and repair, dry device correctly and

check for proper function.

13.2. Maintenance

Maintenance intervals The maintenance intervals depend on load and application conditions having a majorinfluence on the lubricating characteristics of the oil. Maintenance (incl. oil change/sealreplacement) may only be carried out by the AUMA service.

Recommendations for maintenance:● Generally after 4 to 6 years for modulating duty.● Generally after 6 to 8 years if operated frequently (open-close duty).● Generally after 10 to 12 years if operated rarely (open-close duty).No additional lubrication of the gear housing is required during operation.

13.3. Disposal and recycling

Our devices have a long lifetime. However, they have to be replaced at one point intime. The devices have a modular design and may, therefore, easily be separatedand sorted according to materials used, i.e.:

● electronic scrap● various metals● plastics● greases and oilsThe following generally applies:

● Greases and oils are hazardous to water and must not be released into theenvironment.

● Arrange for controlled waste disposal of the disassembled material or for sep-arate recycling according to materials.

● Observe the national regulations for waste disposal.

35

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Servicing and maintenance

14. Technical data

Information The following tables include standard and optional features. For detailed informationon the customer-specific version, refer to the order-related data sheet.The technicaldata sheet can be downloaded from the Internet in both German and English at ht-tp://www.auma.com (please state the order number).

14.1. Technical data Globe valve actuator

Valve shaftMax.

Valve attach-ment

Run torque2)/modulating

torque3)

Torquerange1)

Speed rpm(adjustable in 9 steps)

Type

Two-flatMax. [mm]

SquareMax. [mm]

CylindricalMax. [mm]

StandardEN ISO 5211

Max.[Nm]

Max.[Nm]50 Hz/60 Hz

171720F071310 – 251.6 – 22SVM/SVMR 05.1

222225.4F072520 – 501.6 – 22SVM/SVMR 07.1

222225.4F105040 – 1000.6 – 8.0SVM/SVMR 07.5

The “Torque by-pass” function (can be activated) allows increasing the pre-set torque to 130 %. This increase only applies during actu-ator start for a limited time period. This allows safer unseating of blocked valves.

1)

Permissible average torque in open-close duty S2 - 15 min2)Torque in modulating duty S4 - 40 %3)

Weight aluminium2)Weight bronze2)Handwheel/crank handle according to VG850811)

Speed rpm(adjustable in 9 steps)

Type

approx. [kg]approx. [kg]Turns for 90°∅

[mm]50 Hz/60 Hz

7.51113:11251.6 – 22SVM/SVMR 05.1

10.51713:11251.6 – 22SVM/SVMR 07.1

10.51713:11250.6 – 8.0SVM/SVMR 07.5

Hub does not correspond to VG 85081; other versions on request1)Indicated weight includes globe valve actuator with controls, electrical connection in standard version, unbored coupling and hand-wheel/hand crank.

2)

Features and functions of actuator

Short-time duty S2 - 15 minOpen-close duty:Type of duty

Intermittent duty S4 - 40 % with maximum number of starts of 1,800 cycles perhour (option)

Modulating duty:

For nominal voltage and 40 °C ambient temperature and at average running or modulating torque loadThe type of duty must not be exceeded.

Variable speed, brushless motorMotor

F, tropicalizedInsulation class

PTC thermistors (according to DIN 44081)Motor protection

● Bronze

● Aluminium

Options:Housing material

YesSelf-locking

Via position transmitter potentiometer status signals for directions OPEN and CLOSETurns per stroke: 1 – 110

Limit switching device

Via electronic current measurement status signals for directions OPEN and CLOSE, adjustable in 8steps

Torque switching

Continuous indication, adjustable indicator disc with symbols OPEN and CLOSEDMechanical position indicator

Manual drive for setting and emergency operation, handwheel does not rotate during electrical operationManual operation

Coupling unboredStandard:Coupling

● Coupling unbored extended

● Finish machining of coupling (standard or extended)- Bore according to EN ISO 5211 with 1 keyway according to DIN 6885-1

- Square bore according to EN ISO 5211

- Two-flat according to EN ISO 5211

Options:

Dimensions according to EN ISO 5211Valve attachment

36

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Technical data

Features and functions of actuator controls

Standard voltages:

1-phase AC current – Voltages/frequencies

230115Volt

50/6050/60Hz

Permissible variation of mains voltage: ±10 %Permissible variation of mains frequency: ±5 %For current consumption, current type, mains voltage and frequency, refer to the name plate

Mains voltage, mains frequency

24 V DC +20 %/–15 %Current consumption: With options up to 200 mAThe external power supply must have a reinforced insulation against mains voltage in accordance withIEC 61800-5-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61800-5-1.

External supply of the electronics(option)

Category III according to IEC 60364-4-443Overvoltage category

Power electronics with integral motor controllerPower electronics

The controls are designed for the rated motor power, refer to separate Electrical dataRated power

● 4 digital inputs (via opto-isolator, with one common)- Control voltage 24 V DC, current consumption: approx. 15 mA per input

- Minimum pulse duration for shortest operation pulse: 100 ms.

- All digital inputs must be supplied with the same potential.Assignment for open-close actuators:- OPEN, STOP, CLOSE (standard)

- OPEN, STOP, CLOSE, EMERGENCY (option)

- OPEN, STOP, CLOSE, MODE in combination with positioner (option)

- OPEN, EMERGENCY, CLOSE, MODE in combination with positioner (option)Assignment for modulating actuators:- OPEN, STOP, CLOSE, MODE (standard)

- OPEN, EMERGENCY, CLOSE, MODE

● Analogue input 0/4 – 20 mA (galvanically isolated)Used as input signal for position setpoint E1 (positioner option) or as input signal for motor speedE3.

Control(input signals)

● Output contacts:4 programmable semi-conductor output contacts, per contact max. 24 V DC, 1 A (resistive load)- 2 NO contacts with one common

Default configuration: End position OPEN, end position CLOSED- 1 potential-free NO contact for collective fault signal

Default configuration: Torque fault, motor protection tripped- 1 potential-free change-over contact

Default configuration: Push button REMOTE

● Analogue output:Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω).

Status signals(output signals)

Auxiliary voltage 24 V DC, max. 40 mA for supply of control inputs, galvanically isolated from internalvoltage supplyNot available for option "external electronics supply".

Voltage output

● Push buttons OPEN, STOP (LOCAL - REMOTE), CLOSE

● 2 multi-colour programmable indication lights:- End position CLOSED (yellow), fault/failure (red), end position OPEN (green),

operation mode LOCAL (blue)

Standard:Local controls

Local controls mounted separately on wall bracketOption:

● Switch-off mode adjustable:- Limit or torque seating for end position OPEN and end position CLOSED

● Torque monitoring across the whole travel

● Torque by-pass

● Programmable EMERGENCY behaviour:- Digital input low active

- Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN

● Positioner (for modulating actuators):- Position setpoint via analogue input E1 = 0/4 – 20 mA

- Programmable behaviour on loss of signal

- Automatic adaptation of the dead band (adaptive behaviour selectable)

- Switch-over between OPEN - CLOSE control (REMOTE OPEN-CLOSE) and setpoint control(REMOTE SETPOINT) via digital MODE input

Functions

37

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Technical data

Features and functions of actuator controls

Plug/socket connector with crimp connectionStandard:Electrical connection

Welded or sealed plug/socket connector (100 bar when connected)Option:

Refer to name plateWiring diagram

Service conditions

Any positionMounting position

Refer to name plateStandard: –25 °C to +70 °C

Ambient temperature

Up to 100 % relative humidity across the entire permissible temperature rangeHumidity

Refer to name plateIP68According to AUMA definition, enclosure protection IP68 meets the following requirements:● Depth of water: maximum 8 m head of water

● Duration of continuous immersion in water: Max. 96 hours

● Up to 10 operations during continuous immersion

● Modulating duty is not possible during continuous immersion

Enclosure protection according toEN 60529

Pollution degree 4 (when closed) according to IEC 61800-5-1Pollution degree

2 g, from 10 to 200 HzResistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not bederived from this.

Vibration resistance according toIEC 60068-2-6

WithoutStandard:Shock resistance

● Version 400 g

● Version 200 g

● Version 70 g

● Version MIL S-901D

Options:

Sea water resistant bronze housing.Corrosion protection for versionmade of bronze

Suitable for use in areas with high salinity, almost permanent condensation, andhigh pollution

KS:Corrosion protection for versionmade of aluminium

20,000 operating cycles OPEN - CLOSE - OPENAn operating cycle is based on an operation from CLOSED to OPEN and back toCLOSED.

Open-close duty:Lifetime

5 million modulating stepsThe lifetime depends on the load and the number of starts. A high starting frequencywill rarely improve the modulating accuracy.To reach the longest possible mainten-ance and fault-free operating time, the number of starts per hour chosen shouldbe as low as permissible for the process.

Modulating duty:

Further information

Electromagnetic Compatibility (EMC): (2004/108/EC)Low Voltage Directive: (2006/95/EC)Machinery Directive: (2006/42/EC)

EU Directives

38

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Technical data

15. Spare parts

15.1. Globe valve actuators SVM 05.1 – SVM 07.5/SVMR 05.1 – SVMR 07.5

39

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Spare parts

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from anyliability. Delivered spare parts may slightly vary from the representation in these instructions.

TypeDesignationRef. no.Sub-assemblyLocal controls002.0-1

Sub-assemblyCover (for version without local controls)002.0-2

Sub-assemblyCover with socket for connecting separately mounted local controls002.0-3

Sub-assemblyLocal controls board for 022.0-1002.3-1

Sub-assemblyBoard in connecting cover for 022.0-3002.3-2

Sub-assemblyPower supply unit/switchgear006.0

Logic board009.0

Sub-assemblyCover500.0

Sub-assemblyCoupling525.0

Screw plug539.0

Sub-assemblyProtective earthing541.0

Sub-assemblyCrank handle with cylindrical grip542.0-1

Sub-assemblyCrank handle with conical grip542.0-2

Sub-assemblyHandwheel with five-edge ring542.0-3

Sub-assemblyHandwheel with five-ripple ring542.0-4

Sub-assemblyProtective cap with cord545.0-1

Sub-assemblyProtective cap without cord545.0-2

Sub-assemblyMating plug545.0-3

Wall bracket587.0

Sub-assemblyCover611.0

SetSeal kit, smallS1

40

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Spare parts

16. Certificates

16.1. Declaration of Incorporation and EC Declaration of Conformity

41

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Certificates

42

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5

43

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5

Index

AAccessories (electrical con-nection)

14

Actuator: mount to valve 9Ambient temperature 6 , 38Analogue signals 17Applications 4Assembly 9AUMA CDT (accessories) 7 , 32

BBasic setting 27 , 32Basic settings for controls 21

CCDT (accessories) 7 , 32Certificates 41Change-over between OPEN- CLOSE control and setpointcontrol

20

Commissioning 4Commissioning (basic set-tings)

27

Commissioning (controls) 21Control 7Corrective action 33Corrosion protection 8 , 38Coupling 36Current consumption 12

DData Matrix code 7Declaration of Incorporation 41Device type 7Directives 4Disposal 35

EEC Declaration of Conformity 41Electrical connection 12Electric power (motor) 6EMC 12EMERGENCY behaviour 32EMERGENCY operation 20Enclosure protection 6 , 38End position detection setting 27End position detection verific-ation

27

FFailure behaviour 32Fault indications 33Flange size 7Fuses 34

GGround connection 14

HHousing material 36Humidity 38

IIdentification 6Indication lights 16Indications 16Indicator disc 16 , 31Inspection certificate 7Insulation class 36

LLEDs (indication lights) 16Lifetime 38Limit switching 36Local controls 14 , 18Loss of signal 32Lubrication 35

MMains frequency 6 , 13Mains voltage 6 , 13Maintenance 4 , 35 , 35Maintenance intervals 35Manual operation 18 , 36Mechanical position indicator 16 , 31 , 36Modulating duty (REMOTESETPOINT)

20

Monitoring 32Motion detector 32Motor 36Motor operation 18Motor power 6Motor protection 36Mounting position 38

NName plate 6 , 13Network types 12

OOPEN - CLOSE control (Re-mote OPEN - CLOSE)

20

Open-close duty (REMOTEOPEN-CLOSE)

20

Operating time monitoring 32Operation 4 , 18Order number 6 , 7Output speed setting 23

44

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5Index

PPackaging 8Pollution degree 38Positioner 32Position indicator 31Position transmitter 29Potentiometer 29Power (motor) 6Power supply 12 , 13Programming mode 32Protection on site 12Protective measures 4Push-to-run operation local 19 , 32

QQualification of staff 4

RRange of application 4Rated current 6Recycling 35Remote actuator operation 19Running indication 16

SSafety instructions 4Safety instructions/warnings 4Self-locking 36Self-retaining local 19 , 32Serial number 6 , 7Service 35Servicing 35Setpoint control (RemoteSETPOINT)

20

Settings for controls 21Shock resistance 38Short-circuit protection 12Signals 17Signals (analogue) 17Size 7Software 21 , 32Spare parts 39Speed 6Standards 4Storage 8Supply networks 12Support 35Support App 7 , 7Switch [S5] = MODE 32

TTechnical data 36Terminal cross sections 13Terminal plan 12Torque by-pass 32Torque range 6Torque switching 23 , 36Transport 8Turns per stroke 6Type (device type) 7Type designation 6Type of current 6 , 13Type of duty 6 , 36Type of lubricant 6Type of seating 22

VValve attachment 36Vibration resistance 38

WWall bracket 14Wiring diagram 7 , 12Wiring diagram number 6

YYear of manufacture 7Year of production 7

45

SVM 05.1 – SVM 07.5 / SVMR 05.1 – SVMR 07.5 Index

Europe

AUMA Riester GmbH & Co. KG

Plant MüllheimDE 79373 MüllheimTel +49 7631 809 - [email protected]

Plant Ostfildern-NellingenDE 73747 OstfildernTel +49 711 34803 - [email protected]

Service-Center BayernDE 85386 EchingTel +49 81 65 9017- [email protected]

Service-Center KölnDE 50858 KölnTel +49 2234 2037 - [email protected]

Service-Center MagdeburgDE 39167 NiederndodelebenTel +49 39204 759 - [email protected]

AUMA-Armaturenantriebe Ges.m.b.H.AT 2512 TribuswinkelTel +43 2252 [email protected]

AUMA BENELUX B.V. B. A.BE 8800 RoeselareTel +32 51 24 24 [email protected]

ProStream Group Ltd.BG 1632 SofiaTel +359 2 [email protected]

OOO “Dunkan-Privod”BY 220004 MinskTel +375 29 [email protected]

AUMA (Schweiz) AGCH 8965 BerikonTel +41 566 [email protected]

AUMA Servopohony spol. s.r.o.CZ 250 01 Brandýs n.L.-St.BoleslavTel +420 326 396 [email protected]

GRØNBECH & SØNNER A/SDK 2450 København SVTel +45 33 26 63 [email protected]

IBEROPLAN S.A.ES 28027 MadridTel +34 91 [email protected]

AUMA Finland OyFI 02230 EspooTel +358 9 5840 [email protected]

AUMA France S.A.R.L.FR 95157 Taverny CedexTel +33 1 [email protected]

AUMA ACTUATORS Ltd.GB Clevedon, North Somerset BS21 6THTel +44 1275 [email protected]

D. G. Bellos & Co. O.E.GR 13673 Acharnai, AthensTel +30 210 [email protected]

APIS CENTAR d. o. o.HR 10437 BestovjeTel +385 1 6531 [email protected]

Fabo Kereskedelmi és Szolgáltató Kft.HU 8800 NagykanizsaTel +36 93/[email protected]

Falkinn HFIS 108 ReykjavikTel +00354 540 [email protected]

AUMA ITALIANA S.r.l. a socio unicoIT 20023 Cerro Maggiore (MI)Tel +39 0331 [email protected]

AUMA BENELUX B.V.LU Leiden (NL)Tel +31 71 581 40 [email protected]

NB Engineering ServicesMT ZBR 08 ZabbarTel + 356 2169 [email protected]

AUMA BENELUX B.V.NL 2314 XT LeidenTel +31 71 581 40 [email protected]

SIGUM A. S.NO 1338 SandvikaTel +47 [email protected]

AUMA Polska Sp. z o.o.PL 41-219 SosnowiecTel +48 32 783 52 [email protected]

AUMA-LUSA Representative Office, Lda.PT 2730-033 BarcarenaTel +351 211 307 [email protected]

SAUTECHRO 011783 BucurestiTel +40 372 [email protected]

OOO PRIWODY AUMARU 141402 Khimki, Moscow regionTel +7 495 221 64 [email protected]

OOO PRIWODY AUMARU 125362 MoscowTel +7 495 787 78 [email protected]

ERICHS ARMATUR ABSE 20039 MalmöTel +46 40 [email protected]

ELSO-b, s.r.o.SK 94901 NitraTel +421 905/[email protected]

Auma Endüstri Kontrol Sistemleri LimitedSirketiTR 06810 AnkaraTel +90 312 217 32 [email protected]

AUMA Technology Automations LtdUA 02099 KievTel +38 044 [email protected]

Africa

Solution Technique Contrôle CommandeDZ Bir Mourad Rais, AlgiersTel +213 21 56 42 09/[email protected]

A.T.E.C.EG CairoTel +20 2 23599680 - [email protected]

SAMIREGMA 203000 CasablancaTel +212 5 22 40 09 [email protected]

MANZ INCORPORATED LTD.NG Port HarcourtTel [email protected]

46

AUMA worldwide

AUMA South Africa (Pty) Ltd.ZA 1560 SpringsTel +27 11 [email protected]

America

AUMA Argentina Rep.OfficeAR Buenos AiresTel +54 11 4737 [email protected]

AUMA Automação do Brazil ltda.BR Sao PauloTel +55 11 [email protected]

TROY-ONTOR Inc.CA L4N 8X1 Barrie, OntarioTel +1 705 [email protected]

AUMA Chile Representative OfficeCL 9500414 BuinTel +56 2 821 [email protected]

Ferrostaal de Colombia Ltda.CO Bogotá D.C.Tel +57 1 401 [email protected]

AUMA Región Andina & CentroaméricaEC QuitoTel +593 2 245 [email protected]

Corsusa International S.A.C.PE Miraflores - LimaTel +511444-1200 / 0044 / [email protected]

Control Technologies LimitedTT Marabella,Trinidad, W.I.Tel + 1 868 658 1744/5011www.ctltech.com

AUMA ACTUATORS INC.US PA 15317 CanonsburgTel +1 724-743-AUMA (2862)[email protected]

SuplibarcaVE Maracaibo, Estado, ZuliaTel +58 261 7 555 [email protected]

Asia

AUMA Actuators UAE Support OfficeAE 287 Abu DhabiTel +971 [email protected]

AUMA Actuators Middle EastBH 152 68 SalmabadTel +97 3 [email protected]

Mikuni (B) Sdn. Bhd.BN KA1189 Kuala BelaitTel + 673 3331269 / [email protected]

AUMA Actuators (China) Co., LtdCN 215499 TaicangTel +86 512 3302 [email protected]

PERFECT CONTROLS Ltd.HK Tsuen Wan, KowloonTel +852 2493 [email protected]

PT. Carakamas Inti AlamID 11460 JakartaTel +62 [email protected]

AUMA INDIA PRIVATE LIMITED.IN 560 058 BangaloreTel +91 80 2839 [email protected]

ITG - Iranians Torque GeneratorIR 13998-34411 [email protected]

Trans-Jordan Electro Mechanical SuppliesJO 11133 AmmanTel +962 - 6 - [email protected]

AUMA JAPAN Co., Ltd.JP 211-0016 Kawasaki-shi, KanagawaTel +81-(0)[email protected]

DW Controls Co., Ltd.KR 153-702 Gasan-dong, GeumChun-Gu,,SeoulTel +82 2 2624 [email protected]

Al-Arfaj Engineering Co WLLKW 22004 SalmiyahTel [email protected]

TOO “Armaturny Center”KZ 060005 AtyrauTel +7 7122 454 [email protected]

Network EngineeringLB 4501 7401 JBEIL, BeirutTel +961 9 [email protected]

AUMA Malaysia OfficeMY 70300 Seremban, Negeri SembilanTel +606 633 [email protected]

Mustafa Sultan Science & Industry Co LLCOM RuwiTel +968 24 [email protected]

FLOWTORK TECHNOLOGIESCORPORATIONPH 1550 Mandaluyong CityTel +63 2 532 [email protected]

M & C Group of CompaniesPK 54000 Cavalry Ground, Lahore CanttTel +92 42 3665 0542, +92 42 3668 [email protected]

Petrogulf W.L.LQA DohaTel +974 [email protected]

AUMA Saudi Arabia Support OfficeSA 31952 Al KhobarTel + 966 5 5359 [email protected]

AUMA ACTUATORS (Singapore) Pte Ltd.SG 569551 SingaporeTel +65 6 [email protected]

NETWORK ENGINEERINGSY Homs+963 31 231 [email protected]

Sunny Valves and Intertrade Corp. Ltd.TH 10120 Yannawa, BangkokTel +66 2 [email protected]

Top Advance Enterprises Ltd.TW Jhonghe City,Taipei Hsien (235)Tel +886 2 2225 [email protected]

AUMA Vietnam Hanoi ROVN Hanoi+84 4 [email protected]

Australia

BARRON GJM Pty. Ltd.AU NSW 1570 ArtarmonTel +61 2 8437 [email protected]

47

AUMA worldwide

AUMA Riester GmbH & Co. KG

P.O.Box 1362DE 79373 MuellheimTel +49 7631 809 - 0Fax +49 7631 809 - [email protected]

Y004.838/003/en/1.15

For detailed information on AUMA products, refer to the Internet: www.auma.com

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