global leader of passive components. magnetics microspire 1978: microspire was founded 1998:...
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![Page 1: Global Leader of Passive Components. Magnetics Microspire 1978: Microspire was founded 1998: Microspire Morocco opened, (now Astema) 1998: Creation of](https://reader030.vdocuments.mx/reader030/viewer/2022032517/56649c905503460f9494a715/html5/thumbnails/1.jpg)
Global Leader of Passive Components
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Magnetics
Microspire
1978: Microspire was founded
1998: Microspire Morocco opened, (now Astema)
1998: Creation of R&D center in Grenoble
2008: Joined Exxelia Group
Export Classification: EAR99
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OrganizationIllange (Metz- south
Luxemburg)• 85 employees -1600 spm• Design – Prototyping – Industrialisation – production
– supply chain management • Quality control – • ISO9001v2008 and AS 9100 certifiedManufacturing of :• Small series and high grade wound magnetics• Medium power magnetics
• Production site - 200 employees• Manual and semi automated production• ISO 9001v2008 and AS 9100 certified• Low cost built to print capability• Motor winding
ASTEMA Morocco (Casablanca)
Grenoble
• R&D center• Engineering services• Sales office
Paris• Sales office
Export Classification: EAR99
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Sales Per Application
AERONAUTICS & DEFENCE
50%INDUSTRY
20%
RAILWAYS6%
MEDICAL4%
OTHERS3%OIL
9%
SPACE7%
Over $20 Million in salesExport Classification: EAR99
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Customers
Thales
Airbus
Safran
Zodiac
Alstom
Crouzet Automatismes
E.P. Schlumberger
MBDA
Amphenol Limited
Ela Medical, Sorin Group
Astrium
Sodern
Export Classification: EAR99
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Magnetics
Specific functions
Common mode chokes
SMD filtering chokes
PFC chokes
Current transformers
Gate drive transformers
Flyback transformers
Forward transformers
Push-Pull transformers
…
Export Classification: EAR99
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Product Overview
Power Transformers for SMPS(Flyback, Forward-, Push-pull, …) and specific topologies
Linear Power Supply – Dodeca-Phase Transformers
Export Classification: EAR99
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Product Overview
HF filtering chokes, Power chokes, PFC chokes, Common mode chokes….
Interphase Inductors for Dodeca-Phase Power Supply
Gate drive Transformers Measurement TransformersCurrent - Voltage
Export Classification: EAR99
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Product Overview
Rotor and Stator
windings
RF & DATA Magnetics Antennas, Sensors, Tags
Electromagnets, Rotors, statorsFilters (Train detection, ADSL, PLC…)
Export Classification: EAR99
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Space
ESA (European Space Agency) Qualified componentsThese Qualified Part List (QPL) and Engineering Preferred Part List (EPPL) include:QPL : Miniature Chip inductors, MSCI Surface (Mounted Device) Energy Storage Inductors (SESI) , Common Mode Choke (CMC)EPPL : DBIT , data interface transformer
Capability Approval running on Toroidal Molded technology and the new linear technology
Export Classification: EAR99
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Technologies
Linear winding Toroidal winding– Conductors Single enameled wire
Multi enameled wire Triple insulated wireSelf bonding wireCopper Foil
– Advantages Simple processEasy to automateGood reproducibilityAdapted to high voltage
– Down sides Two parts magnetic coreRequire assembly
process
– Conductors Single enameled wireMulti enameled wireTriple insulated wire
– Advantages High reliability of coresHigh inductance value
– Down sides Usually hand madeDifficult to automateLow reproducibility(Cross regulation problems)
Export Classification: EAR99
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Technologies
SESI (Patented)
– Technology qualified for severe environment
– Low profile SMD package– Improved heat dissipation– High power density (+20%)– Low ferrite stress– ESA qualified
Export Classification: EAR99
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Technologies
New SESI (Patented)– SESI technology on new profiles (RM, EQ, PQ, …)– Winding on a bobbin– Good winding linkage and reproducibility– Lower surface on PCB– Improved heat dissipation– High power density (+20%)– Many pins
– An alternative to high grade toroid transformerwith less cross regulation problems
Export Classification: EAR99
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Technologies
– Advantages High reproducibilityLow profileGood heat transfer
– Down sides Low current (<10A)
– Advantages High reproducibilityLow profileGood heat transferHigh current
– Down sides InsulationConnection
PCB Planar
Copper Plate Planar
Export Classification: EAR99
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Technologies
Aluminum Foil Winding– Anodized aluminum foil
– Advantages Winding without insulatorGood heat transferLow weight
– Down sides High resistanceBrittleness of insulationHigh volume
Export Classification: EAR99
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Space Applications
VEGA launcher is designed to launch small payloads — 300 to 2,500 kg satellites for scientific and Earth observation missions
A subsystem of VEGA consists in an electromechanical system, the Thrust Vectoring Control (TVC) System, that tilts the nozzle of each engine of the four stages in order to steer the rocket. Each TVC system possesses its control and power electronics., SABCA thus has the responsibility of pointing the nozzles of each engine in the right direction as determined by the on-board computer.
Common Mode ChokeHCESC10 15K 1SR (MB07249)
First Vega Launch,
February 2012
Export Classification: EAR99
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Civil Avionics
Flight Control Calculator Motor Control Unit
Camera Power SupplyElectrical Power Distribution
Door Emergency Unit
(IPCU) Ice Protection Control Unit heat control system
Export Classification: EAR99
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Military Avionics
Photo Sources: Airbus Military, EADS
EuroDASS (Defense Aids Sub-Systems) ensure Eurofighter survives against a wide range of threats while providing continuous situational awareness & threat identification. EuroDASS system comprises an integrated radar warner, Electronic Support Measures (ESM), a laser threat and missile approach warning system, ..
Power Supply Unit (PSU)SESI18 8K21WR
Export Classification: EAR99
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Military Application
HELLAS Obstacle Warning Sensor for Helicopters
HELLAS is an early-warning laser radar-based device designed for helicopters that reliably detects obstacles in the flight path.HELLAS system provides obstacle warning information optically & acoustically, enabling pilots to make avoidance maneuvers before reaching the area of risk.
Power Supply Unit (PSU) SESI22 24K 2WRSESI15 18K 1WR
Export Classification: EAR99
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Ground Application (RBS15MK3 Missle Launcher System)
RBS15MK3 Missile Launcher System RBS15 Mk3 heavy-weight anti-ship missile with a range of over 200km.RBS15MK3 will engage both surface ships and stationary land targets.
Launcher Power Box
MB09926- (SESI32-18K-14A)
Export Classification: EAR99
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Railways
APPLICATION : Signalling
Export Classification: EAR99
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Oil Drilling
Products withstanding high temperature,shocks and vibration
Export Classification: EAR99
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Medical
SYSTEM : defibrillator PRODUCTS : Transformer (MB0B089A1), MB0B073-
Export Classification: EAR99
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Submarine Application
APPLICATION :
Instruments connected via a Fiber optics networks dedicated to the study of submarine activities
Example : Neptune Project
PRODUCTS :
Inputs inductors, output inductors (some µH, some A), Gate Drive Transformer, Forward Transformer
Packages : linear RM package, PQ20/20, toroids ..
MB0A237 INPUT inductor 259uH – 3.0ADC max Export Classification: EAR99
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787 ProgramThales magnetics program is used on the Boeing 787 Dreamliner’s power conversion system (PCS). This is an element of the aiplanes electrical power system.
Step-up and step-down transformers.Example one in galley.
Export Classification: EAR99
Dearborn Production Line
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Approximately 70% of orders are custom design.
Forms for any type.
Custom Design
Export Classification: EAR99
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www.dearbornelectronics.com
1221 North US Highway 17-92Longwood, FL 32750
Phone: (407) 695-6562