glazing adaptors technical manual

Index

01-08-2017

TECHNICAL MANUAL HISTORY History.. Manual History 1 FEATURES & BENEFITS Section 1.. Features & Benefits 1 PRODUCT SPECIFICATIONS Section 2.. Not Applicable EXTRUSIONS Section 3.. Extrusions 6 Extrusion Data 7 COMPONENTS Section 4.. Components 1 - 3 CONFIGURATIONS Section 5.. Not Applicable ARRANGEMENT DETAILS Section 6.. Arrangement – 150 St Kilda Glazing Adaptors 1 Arrangement – 406 St Lucia Glazing Adaptors 2 Arrangement – Frameless Glazing Adaptor – 24mm 3 Arrangement – 419 Frameless Glazing Adaptor – 33mm 4 Arrangement – Frameless Glazing – 32mm 5 Arrangement – General Adaptors 6 Arrangement – 50mm Glazing Adaptors 7 GLAZING DETAILS Section 7.. Glazing Details – 150 St Kilda Adaptors 1 Glazing Details – 406 St Lucia Adaptors 2 Glazing Details – Frameless Adaptors 3 Glazing Details – 419 Frameless Adaptors 4 Glazing Details – 31mm & 35mm General Adaptors 5 Glazing Details – 50mm Glazing Adaptor 6 CUTTING FORMULAS & BOMs Section 8.. Refer to section 6 for dimensions. ASSEMBLY DETAILS Section 9.. Assembly – 150 St Kilda Adaptor 1 Assembly – 406 St Lucia Adaptor 2 Assembly – Channel Adaptors 3 Assembly – General Adaptors 4 Assembly – 50mm Glazing Bar 5

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Please read in conjunction with Important Conditions – Index (also available on Capral website)

01-09-2019

Index

01-08-2017

MACHINING DETAILS Section 10.. Machining – 150 St Kilda Glazing Adaptors 1 Machining – 25mm Channel Adaptor 2 Machining – 419 Frameless Glazing Adaptors 3 Machining – 32mm Glazing Channels 4 Machining – 31mm General Adaptor 5 Machining – 35mm General Adaptor 6 Machining – 50mm General Adaptor 7 Machining – 50mm Glazing Bar Frame 8

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Index

01-08-2017

IMPORTANT CONDITIONS .. By using this manual you agree to the following: DISCLAIMER .. Whilst best efforts have been made to ensure the details contained herein are accurate and correct, Capral is not responsible for any loss or damage whatsoever arising as a result of any errors contained in this manual. Interpretation of standards or codes within this manual is Capral’s interpretation of such codes. Responsibility for code compliance remains with the user of this manual. In some cases product specifications may vary without notice. Users should not act or rely upon any information contained in this manual without obtaining appropriate professional advice relating to their particular circumstances. To the maximum extent permitted by law Capral disclaims all liability for loss or damage suffered by anyone who acts or fails to act in reliance of this manual. COPYRIGHT .. This manual remains the property of Capral and contains information which is the subject of copyright. The manual or any part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral. The manual is to be returned to Capral on request. CAPRAL SUPPLY TERMS .. Refer to www.capral.com.au/Terms-of-Trade for Capral’s Terms and Conditions of Sale for terms of supply by Capral of its products.

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Technical Manual History The table below is a summary of this manual’s update history. Contact Capral for details of past updates.

RELEASE DATE UPDATE SUMMARY 01-12-2013 First Release 01-07-2015 New extrusion 01-08-2017 New extrusions, components, machining & glazing details updated 01-02-2018 Component removed. Glazing details updates

The table below shows the details of the latest manual update.

MANUAL RELEASE – 01-09-2019

DESCRIPTION AFFECTED PAGES

Door Adaptors removed (EK5886, EK7556 & EU6659) 3.5, 8 (removed 6.6 ~ 7.5 ~ 9.4 ~ 10.5)

Manual History - Page 1

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Features & Benefits

01-12-2013

____________________________________________________________________________________________________________

A range of adaptors that provide glazing options for existing or new structures

Various glazing options from 4mm single glazed to 41mm double glazed

Can be used on a variety of sub structures including steelwork, timber or aluminium

Low profile sections to maximize daylight openings

Used internally for frameless glazing with silicone butt joints

Can be used as a secondary glazing option with large airspace for increased acoustic performance

Note: Glazing adaptors have limited structural capabilities and require fixing to a suitable structural member.

* Refer to Section 2 for specific details and limitations

Section 1 - Page 1

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Scale 1:1Extrusions St Kilda Adaptors

0-12-2013

E18170PLANT ON CLAMP BARPaint Perimeter: 119mmAnodised Perimeter: 119mm

E3118241mm PLANT ON ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 247mm

EP253730mm PLANT ON ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 206mm

E1817118mm PLANT ON ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 161mm

48

7.541

.5

46

46

30.5

46

18.5

P.P.

E18169PLANT ON ADAPTOR CAPPaint Perimeter: 187mmAnodised Perimeter: 187mm

2050

Section 3 - Page 1

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Scale 1:1Extrusions - St Lucia Adaptors

01-12-2013

EN3597SG 406 GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 155mm

EP4781DG 406 GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 225mm

EP212835mm POCKET END COVERPaint Perimeter: 100mmAnodised Perimeter: 254mm

EN359816mm POCKET END COVERPaint Perimeter: 100mmAnodised Perimeter: 215mm

EP360920mm POCKET END COVERPaint Perimeter: 100mmAnodised Perimeter: 245mm

EU661316/35mm POCKET DEEP SNAP COVERPaint Perimeter: 100mmAnodised Perimeter: 309mm

EN969616/35mm POCKET COVERPaint Perimeter: 100mmAnodised Perimeter: 193mm

EP361020/39mm POCKET SNAP COVERPaint Perimeter: 100mmAnodised Perimeter: 211mm

P.P. P.P.50 50

34

1532

38.5

50

1319

.5

5013

23.5

50

P.P.

P.P.

P.P.

P.P.

P.P.

P.P.

22 3

13

323

6.5710

.5

50

50

50

NOTE: ALL SNAP & END COVERS MUST BE 6106 t6

Section 3 - Page 2

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24.5

24

24.5

24

EQ305124mm FRAMELESSADAPTORPaint Perimeter: 100mmAnodised Perimeter: 118mm

EQ305224mm GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 158mm

P.P.

P.P.

32

32

45

32

EN548232mm GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 221mm

EN548332mm DEEP GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 263mm

P.P.

P.P.

20

3

EL94473mm BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm

P.P.

EP15021DEEP 24mm GLAZINGCHANNELPaint Perimeter: 146mmAnodised Perimeter: 218mm

40

24

P.P.

Scale 1:1Extrusions - Frameless Adaptors & Channels

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25

6

293333

29

EP223133mm 419 ADAPTOR BEADPaint Perimeter: 100mmAnodised Perimeter: 117mm

EP223233mm 419 FRAMELESS ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 171mm

EP223333mm 419 GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 226mm

P.P. P.P.

P.P.

EP1675950mm 419 DG FRAMELESS ADAPTORPaint Perimeter: 157mmAnodised Perimeter: 235mm

EP1676050mm 419 DG GLAZING CHANNELPaint Perimeter: 199mmAnodised Perimeter: 298mm

EP1336550mm 419 DG ADAPTOR BEADPaint Perimeter: 100mmAnodised Perimeter: 133mm

39

50

Scale 1:1Extrusions - 419 Frameless Adaptors & Channels

01-08-2017

39

50

35

P.P.

P.P. P.P.

Section 3 - Page 4

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Scale 1:1Extrusions - 31mm General Adaptors

01-12-2013

EL739231 x 18mm GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 115mm

18

31

P.P.

30

14.5

12.5

14

12.5

EN2258SMALL BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm

EN6402SMALL BEVEL BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm

Extrusions - 35mm General Adaptors

P.P. P.P.

25.5

35


P.P.

33.5

2020 20

20

3

14.520.5

20.5

P.P. P.P.

P.P.

EL633720.5mm BEADPaint Perimeter: 100mmAnodised Perimeter: 143mm

EL647420.5mm BEVEL BEADPaint Perimeter: 100mmAnodised Perimeter: 123mm



P.P.

Section 3 - Page 5

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Scale 1:1Extrusions - 50mm General Adaptors

01-12-2013

51

45

28

51

EL207450mm GLAZING BAR FRAMEPaint Perimeter: 100mmAnodised Perimeter: 278mm


P.P.

P.P.

48.5

48.5


20

20

20 20 20

2020

3135

314.520.5

16

20.5P.P.

P.P.

P.P. P.P.

P.P.P.P.



EL647420.5mm BEVEL BEADPaint Perimeter: 100mmAnodised Perimeter: 123mm




P.P.

Section 3 - Page 6

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Extrusion Data

Ixx (103mm4) Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)

E18169 Plant-on Cap 5.056 43.575 0.352 1.743E18170 Plant-on Clamp Bar 0.628 36.366 0.139 1.517E18171 14 - 18mm Plant-on Adaptor 7.143 20.025 0.589 0.870E31182 37 - 41mm Plant-on Adaptor 52.728 22.247 2.062 0.967EL2074 50mm Glazing Bar Frame 122.909 26.633 4.133 1.086EL2081 16mm Bead 4.335 3.604 0.327 0.284EL3837 51 x 28mm Glazing Adaptor 8.646 68.147 0.428 2.162EL6337 20.5mm Bead 4.499 5.395 0.327 0.497EL6474 20.5mm Bevel Bead 3.116 2.952 0.271 0.213EL6477 35 x 26mm Glazing Adaptor 5.176 18.235 0.259 0.825EL6574 35mm Bead 5.932 14.324 0.380 0.707EL6959 31mm Bead 6.019 11.844 0.383 0.682EL7392 18 x 30mm Glazing Adaptor 1.825 10.126 0.129 0.534EL9447 3mm Bead 2.837 2.403 0.196 0.156EL9448 14.5mm Bead 4.189 3.216 0.321 0.240EN2258 Small Bead 1.317 1.325 0.143 0.188EN3597 406 SG Glazing Adaptor 2.327 22.845 0.200 0.914EN3598 16mm Pocket End Cover 4.663 37.105 0.309 1.313EN5482 32 x 32mm Glazing Channel 28.514 45.575 1.423 2.848EN5483 45 x 32mm Glazing Channel 73.342 62.033 2.717 3.877EN6402 Small Bevel Bead 0.875 0.758 0.114 0.085EN9696 16/35mm Pocket Cover 2.770 24.063 0.209 0.963EP2128 35mm Pocket End Cover 20.336 47.910 0.664 1.535EP2231 419 Bead 7.592 1.532 0.553 0.110EP2232 33mm 419 Frameless Glazing Adaptor 15.886 17.783 0.877 0.764EP2233 33mm 419 Glazing Channel 25.179 42.851 1.647 2.580EP2537 26 - 30mm Plant-on Adaptor 23.792 21.225 1.239 0.923EP3609 20mm Pocket End Cover 7.906 37.783 0.451 1.314EP3610 20/39mm Pocket Snap Cover 4.863 23.988 0.297 0.959EP4781 DG 406 Glazing Adaptor 26.140 26.940 1.075 1.077EP13365 50mm 419 DG Glazing Bead 19.806 1.725 1.068 0.118EP15021 Deep 24mm Glazing Channel 33.091 20.572 1.361 1.714EP16759 50mm 419 DG Glazing Channel 40.312 61.424 1.548 1.767EP16760 50mm 419 DG Glazing Adaptor 63.498 136.710 2.906 5.438EQ3051 24mm Frameless Glazing Adaptor 5.084 6.085 0.290 0.362EQ3052 24mm Glazing Channel 8.457 13.040 0.533 1.087EU6613 16/35mm Pocket Deep Snap Cover 20.486 64.884 0.918 2.595* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.

Structural Properties *Extrusion Description

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Section 4 - Page 1

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Section 4 - Page 2

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Section 4 - Page 3

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Section 6 - Page 1

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Section 6 - Page 3

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Section 6 - Page 4

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Section 6 - Page 6

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Section 6 - Page 7

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GLASS SIZE SCREW ANGLE BAR POSITION POCKET RESULTANT GAP6mm 8mm8mm 6mm

10mm 8mm12mm 6mm18mm 8mm20mm 6mm22mm 8mm24mm 6mm32mm E20434* IN 37mm 5mm34mm 7mm36mm 5mm

150 ST KILDA

E181

71

* Angle to be trimmed to fit

EP25

37E3

1182

307154

300672

301086

E34020*

EX9114

EK9114*

EK9105

EB1118

OUT

OUT

IN

OUT

IN

41mm

30mm

26mm

18mm

14mm

Section 7 - Page 1

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Scale 1:1Glazing Details - 406 St Lucia Adaptors

01-02-2018

EN3597

EP4781

EN3597

EN9696

EN9696

EP2128

EU6613

EP3610

EN3598 EP3609

4mm to 8mm GLASS 10mm to 14mm GLASS

25mm to 28mm GLASS

12.512.5

12.516

35

20

NOTE: THE ALUMINIUM SURFACES WHERE THE TAPE IS APPLIED SHOULD BE FREE FROM DIRT AND WIPED CLEAN WITH AN ALCOHOL BASEDCLEANER PRIOR TO APPLICATION.

NOTE: POLYETHYLENE OR POLYPROPYLENE GLASS SETTING BLOCK RECOMMENDED FOR DG GLASS. AVOID USING PVC DUE TO THE RISK OF PLASTICISER MIGRATION.

Section 7 - Page 2

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Scale 1:1Glazing Details - Frameless Adaptors

01-08-2017

EQ3052EQ3051

EL9447

18

99.5

EN5482

EN5482

1514

25

1514

25

WET GLAZING(APPLIES TO ALL)

- WHERE THE GLASS THICKNESS PERMITS, INSERT A BACKING ROD ONEITHER SIDE OF THE GLASS.- CENTRALISE THE GLASS WITHIN THE GLAZING POCKET USINGAPPROPRIATE PACKERS ON EITHER SIDE. - APPLY A CONTINUOUS SILICONE BEAD AROUND THE FULL PERIMETER OFTHE FRAME, BOTH INSIDE AND OUT.

Section 7 - Page 3

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Scale 1:1Glazing Details - 419 Frameless Adaptors

01-08-2017

EP2233

EP2231

EP2232

21

913

WET GLAZING(APPLIES TO ALL)

- WHERE THE GLASS THICKNESS PERMITS, INSERT A BACKING ROD ONEITHER SIDE OF THE GLASS.- CENTRALISE THE GLASS WITHIN THE GLAZING POCKET USINGAPPROPRIATE PACKERS ON EITHER SIDE. - APPLY A CONTINUOUS SILICONE BEAD AROUND THE FULL PERIMETER OFTHE FRAME, BOTH INSIDE AND OUT.

EP13365

EP16759

38

EP13365

EP16759

1220

1220


Section 7 - Page 4

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Scale 1:1Glazing Details - 31mm & 35mm General Adaptors

01-08-2017

EL6474

EN2258

EL6477

98.5

911

EN6402

EL6337

13

EL647712

8

EL9447

30.5

16

EL9448

EL6477

128

19

NOTE: THE ALUMINIUM SURFACES WHERE THE TAPE IS APPLIED SHOULD BE FREE FROM DIRT AND WIPED CLEAN WITH AN ALCOHOL BASEDCLEANER PRIOR TO APPLICATION.


EL7392

Section 7 - Page 5

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Scale 1:1Glazing Details - 50mm General Adaptors & Glazing Bar

01-08-2017

EL9448

EL6474

EL6959

EL2074

EL3837

EL6574

EL2074

EL3837

EL2074

EL3837

EL6337

EL9447

45.5

13.517.5

911

2832.5

128

128

NOTE: THE ALUMINIUM SURFACES WHERE THE TAPE IS APPLIED SHOULD BE FREE FROMDIRT AND WIPED CLEAN WITH AN ALCOHOL BASED CLEANER PRIOR TO APPLICATION.

EL2081

34


Section 7 - Page 6

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Assembly - 150 St Kilda Adaptor Not To Scale

RECTANGULAR HOLLOWOR OTHER STRUCTURE

PLANT ON ADAPTORSEAL INTO POSITION

FIX AT APPROPRIATE CTRSWITH FIXINGS SUITABLE FOR

THE STRUCTURE BEHIND

PLANT ON CLAMP BARE18170SEAL INTO POSITION

PLANT ON ADAPTOR CAPE18169

8g PAN SCREW

NOTE: GLAZING METHOD TO BE DETERMINED BY FABRICATOR ALL FRAME JOINTS TO BE SEALED SOME ISOLATION MAY BE REQUIRED BETWEEN ADAPTORS & SUB STRUCTURE

MITRE CUTOPTION

SQUARE CUTOPTION

ISOLATION MAY BE REQUIRED

Section 9 - Page 1

Glazing Adaptors

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01-12-2013

Assembly - 406 St Lucia Adaptor Not To Scale

RECTANGULAR HOLLOWOR OTHER STRUCTURE

406 GLAZING ADAPTOR

8g x 15mm PAN SCREW301086

GLAZING TAPETAPE JUNCTION TO CROSS FRAME JOINT

406 CAPTIVE WEDGE

POCKET END COVER

NOTE: ALL FRAME JOINTS TO BE SEALED

MITRE CUTOPTION

SQUARE CUTOPTION

GLAZING TAPETAPE JUNCTION TO CROSS FRAME JOINT

Section 9 - Page 2

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01-08-2017

Assembly - Channel Adaptors Not To Scale

SILL CORNER ANGLECUT FROM EK9114REF. SECTION 10

24mm GLAZING CHANNELEQ3052

24mm GLAZING CHANNELEQ3052

24mm CHANNEL ADAPTOREQ3051

3mm BEADEL9447

APPLY AFTER GLASS

8g x 13mm CSK SCREW309156

HEAD CORNER ANGLECUT FROM EK9114REF. SECTION 10

NOTE: SUGGESTED ASSEMBLY ONLY 24mm CHANNEL ADAPTOR SHOWN, OTHER CHANNEL ADAPTORS SIMILAR. CHANNEL ADAPTOR / BEAD SHOWN AT SILL, OTHER POSITIONS SIMILAR. CORNERS TO BE SEALED.

Section 9 - Page 3

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Assembly - General Adaptors Not To Scale

GLAZING ADAPTOR

BEADAPPLY AFTER GLASSSEAL INTO POSITION

SUGGESTED CORNER ANGLECUT FROM EK9114

REF. SECTION 10

NOTE: SUGGESTED ASSEMBLY ONLY 35mm GENERAL ADAPTOR SHOWN, OTHER GENERAL ADAPTORS SIMILAR CORNERS TO BE SEALED.

GLAZING TAPETAPE JUNCTION TO

CROSS FRAME JOINT

8g x 13mm CSK SCREW309156

Section 9 - Page 4

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Assembly - 50mm Glazing Bar Not To Scale

50mm GLAZING BAR FRAMEEL2074

BEADAPPLY AFTER GLASSSEAL INTO POSITION

10g x 25mm CSK SCREW300057 GLAZING TAPE

TAPE JUNCTION TO CROSS FRAME JOINT

FILL VOID

NOTE: CORNERS TO BE SEALED

Section 9 - Page 5

Glazing Adaptors

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01-09-2019

glazing adaptors technical manual

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