getting the most out of the grid - wires · ctc global corporation 2026 mcgaw avenue irvine, ca...
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Getting the Most Out of the Grid
WIRES Policy SessionMarch, 2019
Bill WhiteDirector, Business Development
Northeastern U.S.
CTC Global Corporation & Manufacturing Partners
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• Headquarters in Irvine, California
• ~250 Employees based in Irvine
• 3 Core Prod. Facilities US, China, Indonesia
• R&D began in 2003
• Trial Lines Installed in 2004
• Commercially Deployed in 2005
• ISO Certified Production since 2006
• 25 Conductor Manufacturing Partners
• 9 Hardware Suppliers
CTC Global Factory tour video: https://www.youtube.com/watch?v=V1_4J41fbQM
CTC Global Resume
USA ChinaFranceEnglandPolandSpainScotland PortugalMexicoChileQatarIndonesiaBelgiumBrazilKosovoGermanySouth AfricaSouth KoreaRussiaCosta RicaArgentinaRomaniaPakistanMontenegroNamibia*
IndiaColumbiaCongoIrelandMozambiqueNetherlandsNigeriaVietnamAustraliaMalaysiaCroatiaKazakhstanPanamaEstoniaLaosSerbiaNew ZealandParaguayBangladeshTurkeyEgypt*SloveniaNepalJordan*Tanzania*
• >175 Utilities Served
• >300 Installation Crews Trained
• >65,000 km of ACCC in Service
• >600 Projects Completed (~650 by Q1-19)
• 11 kV to 533 kV Lines AC & DC (765 kV KEPCO)
• 50 Countries Served – in all climates and terrains
• 22 Certified Master Installers
• 24 x 7 Technical Support
Its hybrid carbon fiber core is 70% lighter and 50% stronger than steel. Its has a coefficient-of-thermal-expansion about 10 times less than steel. This allows the use of 28% more aluminum which helps increase capacity, improve efficiency & mitigate thermal sag.
High Performance Conductor for a Modern Grid
ACCC Conductor
ACCC® Conductor…
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• Increases the capacity and efficiency of new and existing transmission lines
• Carbon and glass fiber core provides very high strength (310 to 375 ksi)
• Lighter weight core allows 28% more aluminum without weight penalty
• Very low coefficient of thermal expansion reduces thermal sag
• Composite core resists corrosion and cyclic load fatigue
• Added aluminum content decreases electrical resistance and line losses by ~ 30%
• Core is produced to ASTM Standard B987 / B987M – 17
• Available through 24 authorized manufacturing partners
Description: 240 circuit miles, 345 kV line, double bundle
Project: replace 1,440 miles of ACSR conductor with ACCC
Objectives• Improve reliability (less sag and corrosion)• Increased capacity to serve growth• Retain existing structures – to reduce costs• Eliminate down time with Live Line Reconductoring
Additional benefits received by AEP• Project completed eight months ahead of schedule• Reduced line losses by 30%
Saving $15 million/yr. (300,000 MWh at $50) Reducing CO2 emissions by ~200,000 metric
tons per year (= 34,000 cars off the road)
Freeing up ~34 MW of generation
This project won EEI Transmission Project of the Year - 2016
Video: https://www.youtube.com/watch?v=aPaNHawIdFA&feature=youtu.be
AEP Energized Reconductor Project Example
CTC Global Corporation2026 McGaw AvenueIrvine, CA 92614 USA+1(949)428-8500
www.ctcglobal.com
Questions?
New 50 km 275 kV triple bundle ACCC conductor generation tie line energized in Malaysia July, 2017