GEOMEMBRANE LINERS, GEOSYNTHETIC SYSTEMS & FLOATING COVERS FOR LAGOONS

Floating covers for odor control.

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Floating cover with gas extraction system.

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Solid waste liner installation.

GEOMEMBRANE LINERS, GEOSYNTHETIC SYSTEMS & FLOATING COVERS FOR LAGOONS

Landfill closure with HDPE & other geosynthetics.

Specialized Geomembrane liner installations for secondary containment.

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Concrete protective liner custom fabricated structures.

Pump bases with secondary containment.Pump bases installed with lined trenches.

CONCRETE PROTECTIVE LINERS

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Prefabricated double-contained sump liners.

CONCRETE PROTECTIVE LINERSINDUSTRIAL WASTEWATER SUMPS

Polypropylene pipe penetration. Form tie caps welded to liner.

Liner system with beam pockets. Field fabrication services.

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tie caps

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Floor slab was poured and internal forms were placed.Liner was not installed in the floor at this time.

Floor elevation is approx. 3” below finished elevation.

Project Report Industrial wastewater neutralization plant

Installation of 5mm HDPE tank concrete protective liners.2 each Equalization tank liners - 25’w x 25’l x 17.5’d • 2 each neutralization tanks - 10’w x 10’l x 17.5’d

Total - 7,000 square feet

Oversized pre-fabricated concrete protective liner panels were placed on forms.

Internal view of wall. After concrete was poured and cured, the forms were removed. The liner panels werethen welded together and all tie holes were capped.

Screeds were formed and poured in floor. Strips of concrete protective liner were

then placed on the screeds.

Concrete was placed and screeded.

View of project with plastic cover to maximize welding environment.

Floor panels were placed between screeds. Plywood was placed on panels and concrete blocks were used to

keep the panels in place until the concrete cured.

Floor panels were prepared for welding in the areaswhere they intersected on top of the screed strips.

Welding of floor panels. Floor sloped to a sump. This photo shows a closeup of the wall and floor weld.

• Closeup of pipe penetrations • Closeup of weldedseams between panels and wall tie caps.(All welds are spark tested to ensure the liner system’s integrity.)

Project Report ContinuedIndustrial wastewater neutralization plant

Installation of 5mm HDPE concrete protective liners2 each Equalization tank liners - 25’w x 25’l x 17.5’d • 2 each neutralization tanks - 10’w x 10’l x 17.5’d

Total - 7,000 square feet

3455 Stanwood Blvd. • Huntsville, Alabama 35811

256 852-0378 • 256 852-0388 fax

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Project ReportTank process area containment – concrete protective liners

Installation of 5mm HDPE non-skid floor, trench and sump liners.Approximately 2,500 square feet of lined area.

Process area non-skid floor lining.

Lined trench with lined floor and acid brick tie-ins.

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Tank pad fabricated from HDPE plate.

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Floor and sump with fabricated HDPE gutter.

Process area with equipment installed.

Project ReportTank process area containment – concrete protective liners

Installation of 5mm HDPE non-skid floor, trench and sump liners.Approximately 2,500 square feet of lined area.

Non-skid floor liner

Lined sump.

Fabricated handrail base plates

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Close-up view of structure with HDPE valve & pipe penetrations connected.

Project ReportPre-cast concrete pump station

Installation of a double contained embedded HDPE concrete protective liner6’ 0” diameter x 25’ 4” deep.

The double contained pre-fabricated CPL cylinders areshown here ready for shipment to the concrete precaster.

Foam disks were placed in penetration areas to block out concrete when poured.

Fabricated HDPE manhole liners. Manhole tops.

The secondary liner is extrusion welded and a 2”cap strip is extrusion welded to the primary liner.

View of penetrations from structure interior.A non-destructive vacuum test was performed on the annular space

between the primary and secondary liners to ensure system integrity.

Formed liner system installation.

DOUBLE CONTAINED TRENCH LINER SYSTEMS

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Shop fabricated trench liners. Liner system cast in place.

Field welding and testing.

Leak detectionmonitoring pipe. Fabric faced

concreteprotective linerseat for floorcoating tie-in.

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TRENCH LINER INSTALLATION

Pouring grout around formed liner system. Final grout placement.

Trench liner joint preparation. Extrusion welding of trench sections. Spark testing welded sections.

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Coppersheathing for spark test.

Pre-fabrication of sloped trenches with grating seats.

CONCRETE PROTECTIVE LINER CUSTOM FABRICATED STRUCTURESPRE-FABRICATED TRENCHES

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Pre-fabricated trench system layout for quality control.

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Manhole for acid sewer.

Pre-fabricated manholes for landfill sludge system.

Manhole section with ladder for landfill.

FABRICATED HDPE MANHOLES

Landfill sludge dewatering system with perforatedpiling and perforated HDPE header.

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120”x 90” double-contained HDPE pump station.

Custom fabricated HDPE stuctures.

Leachate collection system.

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FABRICATED HDPE MANHOLES

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HDPE fabricated distribution header box. HDPE specialized fabrication centrifugal separator.

CUSTOM FABRICATED HDPE STRUCTURES

FABRICATED STRUCTURES

PVC fabricated tanks. Reinforced free standing polypropylene tank.

POLYPROPYLENE TANKS

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CONTAINMENT PIPE

Single and dual wall fabricated pipe fittings.

Pre-fabricated dual containment pipe. Dual containment pipe assembly with spacer.

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FIELD FUSION SERVICES

Leachate force main. Landfill slope risers.

3455 Stanwood Blvd. • Huntsville, Alabama 35811800-356-1480 • 256 852-0378 • 256 852-0388 fax

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