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Page 1: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

.

ParbManual2.1 KMGenSet

,!

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Page 2: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

index

Bearing, crankshaftWeaker, CircuitcamshaftCap, Fuel TankCarburetorcleaner, Air

Coil, Ignit%clncontrcJlcord &ssy, DCCrankshaftQ!Ode A?5syFilter, AirFilter, FuelFPaneGasket, BreatherGasket. Carburetor MtgGasket, CrankcaseGasket, Cylinder HeadGasket, Fuel TankGasket, Drain PlugGasket setGaqe, FuelGear. CamshaftGear. CrankshaftGtNMwvlQrGuide, valveHolder Assy, Brush

Ki*, Q3rb RepairLampe ControlLamp AssyLever. GovernorMagneto?4Ufflew’PaintPipe, BreatherPistonplate Assy, Speed CtrlPl&:q, DrainPlug, OilPlug, SparkPulley, StarterRing Assy, PistonRod A,ssy, ConnectingRope, StartRotor. Generator??otor, Maqne*oStarter Assy, RecoilStaterSwitch Assy, stopTank, Fuelvalve, ExhaustValve, InletWatch Assy, Oil

This catalog applias *43 the KM Generator Set. Parts ara arranged in groups ofrelated ite& and imch illustrated part is identified by a reference number inthe &wws ?l{s’t. Unless otherwise mentioned in the description, parks areintwchangmb?e between models. Parts *lTustrations are typical. Using theww3de3 and specif$caticm number from your generator set nameplate, select partsttiat apply to ycwr set. Right and left sides are determined by facing theengine end (front) of the set.

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Page 3: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

qmtder

B9“ * 10

Ret.Na.

11M?13

Partm.

185-3542185-3350185-3175sal? *7*-La>-alaL185-3731N35-WOX35-3579185-3408185-s11M5-301O185-3426185-3451185-3451185-30791$5-3453185-3076185-3543185-2387185-4075185-2384

PattDescription

CrankcaseGasket, CrankcasePin, StraightBoltBoltCylinderHead, CylinderGasket801tBoltMasher, PlainPlug Assy, Oil FillerPlug, Oil FillerRing, OPlug, Drain.GasketWatch Assy, OillkltClaw, CmiScrew

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Page 4: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

camshaft

Ret. IPaw+.

185-3354M5-3390165-339118!5”3389~g&Q~*10%3393;g-:~N!l&

1$5:3395MJ5-3M6IS-3397;:-’;%

M15:3388185”3374M!5-32W?

RwiDe?a@pwn

TappetCmshaftGear, CaashaftKey, ikmimffShim 2Qshim 25shim 30shim 35shim 40s’h$wMiShim %)shial 55Ueight} GovernorRivet$Ieeve, GovernorPin

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Page 5: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

C2a??k$h.af%

@J@r

185-3414M5-41M?INJ5-3dDM5*4092%= ?bA*csw-m&a

M5-34M1S5-37331$5”37331S5-372718S-3363W5-’3%WM5-34WW5-3W8MS-3364M!5-3W41$$-3096k$5-3KwJ185-3111185”3371U&w%185”3367185-3%51S%3368MJ!L93370MS-ww

M13ewMpwMl

PistonPistom .5 m Oversizemg J&y, WstmRing Assy, Piston .5 m OversizePin, PistonCi~-~li~*~nte~~?Rod Assy, CcmnectingRod, ConnectingBolt$ Connecting RodWasherCrard(shaf$Gear, CmMsha~#Keym WoodruffCol 1arBearing, BallBearing, MllSeal, Oil$eal, Oilshim m!Mi@25shim 30shim35Shim 40shim 45shim 50

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Page 6: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

f3reatPw And Valves

i-.

i,..

[

‘k. .

1;

}2 ‘2

*

Parlm).

MS-335118!5-3580185-3409185-3410185-4109WL411O185-3242185-3166185-3171185-3352185-3353185-3691

s?

?arlDescription

Breather AssyPipe, BreatherValve, InletValve, ExhaustGuide, Inlet ValveGuide, Exhaust ValveSpring, Valve!?etainer, Valve SpringCollet, Valve SpringCover, Tappet CaseGasketBolt

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Page 7: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

f?el.MO.

)

2

Part Qty. PartNo. Used Description

?dF5185-3623185-3534185-3528185-3530185-3529185-3532185-3531185-3533185-3073185-3252185-3253185-3252185-3255185-2387185-3013185-3581185-3606

11

Starter Assy, Recoil*Case, Recoil Starter

Pulley, Start*ilee 1*Spring, Spiral*cl aw*Spring*Plate? Pressure●Washer~ Thrust*Cir-Clip, External*RDpe ASSy*ROJW*Hanti’~k*Stopper, RopeBoltBoltStarter Assy, Recoil Sub (Includes Parts Marked *)Label, Ignition

* Par% Includ4 in 185-3581 Recoil Starter Sub Assembly.

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Page 8: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

3Q

-.%

i. ’14917 10*+; -”..

.-. ....,

.-.

2223

Par?No.

185-3524185-3729Ws185-3155185-3545185-3088185-3513185-3691185-3156185-3386185-3324185-3547185-3546185-240f)185-2387

185-3797185-3186185-3075185-3548185-3548185-3107185-4054

185-4057185-4067185-3209185-3503185-3540185-3207185-4069185-3035

1122.

ParlDescription

Plug, SparkCap, Spark PlugMagneto AssyRotorCoil, IgnitionKey, WoodruffNut801 tClamp, CordScrewScrewStayWatch, OilBoltL301t

Clamp, PipeLamp AssyGasketCase Assy, SpiralCase, SpiralSwitch Assy, StopLabel, Oil Watch

Label, MFOLabel, FuelLabel, SpeedBoltLabelCowling, CylinderWasherNut

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Page 9: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

thvern~

%’

- ;,-. \:,:*;/

.+ .

RatNo.

MM-33XNM-3377185-3042185-3074125-3375M5-30?6yl!l!-;z$$L03-C31D185-3378185-33?9185-33801/35-3602185-3602185-3496185-3385185-3387185-3025185-3603185-3381185-3026185-3692185-3566185-3382185-3384185-2380

Qfy.Wed

IJO

ParlAscription

Shaft. 6overnor LeverRocker, GovernorScrewCir-Clip, ExternalLi?ver, Governorg@

Washer, SpringWasher, Plaing?dSpring 1~~Fi~g ~

~~ilt@ Assy, SPeed &M!t~Ol

Plate, Speed ControlSpring~~~~

ScrewNutLever, Speed ControlCO11WNutBolt‘dasher, SpringPlate, PressureStudMasher, Sp?ing

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Page 10: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

Cadxtm!?tor

3—.

w. Pmm.

mat@es6rigMkn

Carhnkar (MC IWh?s Itca?s 1-20)tidy ky, Car%uretwMjf. lhwbwetar

%hlve, Bf!em%asket

‘w, Pilotspr%kgScrew, Idle

%wlU. Pi lot%@ng$@@,Float C$uwber

%a~

win, Float*iU!gkm% DrainWI*?’ ASSY

UFs 1M65”W43 1M-3%261$5-3246 ;385-412? 1

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Page 11: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

Ah Cleaner And Muffler

WV.

2223

Part my.No. Uwni

NFS185-3562185-’3584185-3201185-3583185”3608lB5-36i37185-3585185-2387L85-3599~~5-34~$185-3419185”3020185-3026185-2380185-3420185-3605185-3519?,8!5-360$185-3167185-2%1185-2366185-2381

M5-3586185-3013185-3587185”’3009185-3421185-3722185-5091

21

17

30/

ParttJesctiption

Cleaner Assv. AirEJodv. Air CleanerPlateclement Assv%onqe. Air CleanerCover. Air Cle.merLabel. Air C!eanerGasket. Air GleanerBoltCarburetor Assv(%3sKi?t.CarburetorFlanqe, Carburetor’studNutWasher. SpringGasketiloci. ChokeCushion. Choke RodMufflerGasketStudNutWasher, SorinqCover. Muffler FlangeBeltStav, Muffler ir

Bolt !BQltLabel, ChokeClip, Air Cleaner

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Page 12: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

Fuel Tank

F!ef-

No.

;34

l?!78

1:1112131415161718

5:212223

...

-Is:

PartNo.

185-3162185-3162● nc 9CMlml-a3Yw185-3591185-3592185-3593185-3594385-3937185-4003185-3503185-4135185-4135185-3372185-3597185-3598185-3661185-3662MM-3459185-3460185-2387185-3195185-386618~-3970

Part13escription

Tank Assy, FuelTank, FuelCap, Fuel TankGasketFilterGauge, OilClipLabel, CautiortLabel, CautionBoltPipe, Fuel 1Pipe, Fuel 2Clip, Fuel PipeFilter Assy, FuelBody Assy, FilterPot, FilterGasketRing, RetainerElement, FilterBoltLabel, CodesLabel, Rat:ng LogoLabel, Rating

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Page 13: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

Erqirw Frame

&w’1

No.

MM-3%3185-4012M35-4012● e ..a.AA=-J=!+

M5-2399l&.354~185-3034M35-’3M8&J~,.~B~M-3965185-NB8185-3839185”2366185-27?7185-2381185-4071M5-4072U!5-x.w

F%r$Description

Frame, $HPePliJt@AssY, FrontPlate, FrontLabel, OnanLogo

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Page 14: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

Generator

28 3(J)

w. ?8~

No. NQ.

1B5-39671RK.wan; ..--—285-3841

: 185-3842185-2777

: 1$5-3968185”3966

: i85-394!i9 M35-3fEi5

185-3851H 185-2376

UK5-31343% 185-238513 18!3-2384

185-3845!/: ME-X)5216 185-306717 1%5-3846

M5”3053:: M “%?0

222

PartDeacxiption

Generator Assy (Includes Items 2-35)Bracket, FrontRotor AssyBolt, CenterWasher, PlainStater AssyCover, BandBracket, RearScrewBoltHasher, PlainHolder Assy, BrushScrew (20 m)Screw (lOmn)~~&ol Assy

Uasher, PlainPlatescrewDiode Assy

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Page 15: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

/

RetNo.

Pamm.

WFs185-3986185-3857185-4014Imc.’?mx.— —.M5-3044185-3!?89185-3921m-31M9M35-3%1M3S”’K$33185-3852M!i-3!wi?185-X)41185-3%2185-4015ME-3848M!H0521S5-2386WHwlrl

$4

K3e’s!2;tion90% Rssy, CcmtrolBQX, controlPanelPlate, PanelReceptacle {AC)ScrewNutReceptacle (DC)Plate, SscrewLamp AssyBeltW=ness Wy, M~rescrewCircuit Breaker NMC?rcuit Breaker 2(IABashing, RubberTwm$nal Amy, EarthBoltCwd Ass.y, DC

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Page 16: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

M5-3Q70MS-3937M35-wtw

W$-ww185-4WK$185-3722185-4(M7185-3$61185”4054185-MM1$5-360613$-36971$5-3209:85”4057

14

!MQ$4*4

.*

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Page 17: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

1 W5-mr!2 525-04913 525-0305

PartE?escription

Gasket setPaint (GreylPaint (Green]

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Page 18: GenSet - onan.xmsi.netonan.xmsi.net/981-0229 Onan 2.1 KM Parts Manual (1-1992).pdfCylinder Head, Cylinder Gasket 801t Bolt Masher, Plain Plug Assy, Oil Filler Plug, Oil Filler Ring,

Onan Corporation 612 574-5000 A Subsidiary of Telex 29 0476 (U.S.) McGraw-Edison Company Telex 29 0856 (outside U.S.) 1400 73rd Avenue N.E. N V X 910 576-2833 Minneapolis, MN 55432 Cable ONAN