genos series - bulmakmetal...

GENOS L250/L200-MGENOS L400/L300-M

1-Saddle CNC Lathes

GENOS series

Abundant spec variations for high productivity and

thorough ease of use from the user’s perspective.

Machine shops around the world long for machines like this.

Okuma has faced this challenge head on,

resulting in the high quality GENOS global machine.

Okuma's technical genes are found in cutting edge manufacturing

that seeks to balance high quality and low cost.

1-Saddle CNC Lathes

GENOS L250/L200-MGENOS L400/L300-M

1 2

Welcome to GENOS GENOS technology carries Okuma's genetic heritage and takes you

to the leading edge of global competition.

GENOS-A high-quality global machine for the times. Get one for yourself.

A variety of milling operations can be accommodated with high-accuracy, wide-range Y-axis travel using a double slide system. Achieves complete multitasking with a single chucking (MY, MYW specs).

• Travels

GENOS L200-MY: 80 mm

(+30 to -50)

GENOS L300-MY, MYW: 100 mm

(+50 to -50)

■ Basic structure forY-axis specs

■ Model specifications

*2. Max machining length becomes 150 mm*1. Max machining length becomes 420/1,020 mm

Standard, M, MW specs MY, MYW specs

4

Diverse specification line-up contributes to increasing users’ productivity

3

Okuma’s new global CNC lathe, GENOS L series.GENOS L series machines are “simple multitasking machines” with superior cost performance. They combine simple machine structures for high quality and ease of use with a rich array of spec variations to handle everything from chuck workpieces to bar material workpieces with complex shapes. They are machines to meet every customer need.

-X ax

is+

Ys axis

-X axis+

■ Outstanding dimensional stability

+Y axis-

Abundant spec variations available to match your specific application requirements

Maximummachining

length

290/500

225/380

500/1,100

450/1,060

A2-611/7.5 kW

A2-815/11 kW

SpindleModel

GENOS L250

GENOS L200-M

GENOS L400

GENOS L300-M

Y axis Y+W axisSub-spindle(W axis)

Optional specs(“ ” items available)

—

—

*1

—

—

—

*2

—

—

—

*2

Multitasking(M specs)

No

Yes

No

Yes

In addition to maintaining high dimensional accuracy when room temperature changes, Okuma's thermal deformation prevension provides high dimensional accuracy during machine startup and machining restart.By stabilizing thermal deformation, warming-up time is shortened and the burden of dimensional correction during machiningrestart is reduced.

Machining dimensional change over time (actual data)

(room temp change: 8C˚)ø9Highdimensionalstability

Machining restart

Room temp change

Machine startup�

5 6

Easy to use, simple machine structure

High speed, high rigiditygearless spindle

High power, high torque,compact multitasking turret

GENOS L200-MY illustration

■ Main spindleHigh speed, high rigidity gearless spindle minimizes vibration and heat.

■ Turret

■ TailstockLow center height, high stabilty Hydraulic tailstock.

Long service life, minimalthermal defomation bed

■ Sub-spindleWith these sub-spindle specifications, front and back machining can be done on a single lathe Interference is not a worry even in back face machining with a multitasking V12 radial turret(MW, MYW specifications).

GENOS L300-MW, MYW

V12 turret

M-V12 turret (VDI)

M-V12 turret (Radial)GENOS L400 MT 5 (dead center)

■ Multitasking turretCompact milling spindle uses high power, high torque PREX motor for much faster multitasking operations.

■ With the GENOS L series you can machineworkpieces like these.

Spindle torque/output diagrams

7 8

Turning capacity [actual data]

•ø100 spindle specs (GENOS L250/L200-M)Spindle speed: 4,500 min-1

Output: VAC 11/7.5 kW (30 min/cont)Torque: 93 N-m

■ Main spindle■ GENOS L400 (Material: S45C)

•ø80 spindle specs (GENOS L300-MW, MYW)Spindle speed: 6,000 min-1

Output: VAC 7.5/5.5 kW (30 min/cont)Torque: 48 N-m

■ Sub-spindle specs

■ Milling tool spindleRoundness 0.42 µm

0180

90

270

10 µm

×1,000

2.0

1.0

0.0

-1.0

-2.0

0 0.50 mm

µmRoughness (ver mag : ×10,000.00 hor mag : ×100.00)

Rz : 0.58 µm Ra : 0.08 µmTool nose uniformity*

* Better surface roughness

The “actual data” referred to above for this brochure represent examples, and may not be obtaineddue to differences in specifications, tooling, cutting, and other conditions.

•GENOS L200-M/MYSpindle speed: 6,000 min-1

Output: PREX 4.0/1.8 kW (25 min/cont) Torque: 15 N-m

•ø120 spindle specs (GENOS L400/L300-M)Spindle speed: 3,000 min-1

Output: VAC 15/11 kW (30 min/cont)Torque: 571 N-m

•GENOS L300-M/MY (VDI)Spindle speed: 4,500 min-1

Output: PREX 7.0/3.3 kW (30 min/cont)Torque: 24 N-m

•GENOS L300-M/MY/MW/MYW (Radial)Spindle speed: 6,000 min-1

Output: PREX 5.5/3.7 kW (2 min/cont)Torque: 31 N-m

OD heavy cut

Cutting speed

Cutting depth

Feedrate

3.0 mm2

120 m/min

6.0 mm

0.50 mm/rev

Drilling

Cutting speed

Tool

Feedrate

ø50

150 m/min

ø50 insert drill

0.15 mm/rev

Milling capacity [actual data]

Turning accuracy [actual data]

■ GENOS L200-M (Material: S45C)

Chip volume

Cutting speed

Tool

Cutting depth × width

Feedrate

96 cm3/min

135 m/min

ø12 6-flutes endmill

18.0 mm × 2.5 mm

0.60 mm/rev

Drilling

Cutting speed

Tool

Feedrate

ø13

120 m/min

ø13 insert drill

0.34 mm/rev

■ GENOS L300-M (Material: S45C)

■ GENOS L300-MW

Chip volume

Cutting speed

Tool

Cutting depth × width

Feedrate

142 cm3/min

135 m/min

ø16 6-flutes endmill

20.0 mm × 4.0 mm

0.60 mm/rev

Drilling

Cutting speed

Tool

Feedrate

ø16

135 m/min

ø16 insert drill

0.3 mm/rev

Tool

Spindle speed

Feedrate

Compax R0.4 nose

1,500 min-1

0.03 mm/rev

Machine Capacity and accuracy

N-m

Torq

ue

Out

put

kW

Spindle speed min-1

50 100 500 1,000 6,0004,000

200

100

10

5

50

20

1110

1

0.5

5

2

N-m

Torq

ue

Out

put

kW

Spindle speed min-1

500

100

50

10

5

10

5

1

0.110050 500 1,0003,00062725125

7.5 kW [cont]11 kW [30 min]93 N-m

63 N-m

1,131 4,500107

570.7 N-m418.6 N-m

228.5 N-m167.6 N-m

15 kW [30 min]11 kW [cont]

100

10

20

50

5

50

10

1

100 500 1,000 6,000

N-m

Torq

ue

Out

put

kW

Spindle speed min-1

35 N-m (cont)

48 N-m (30 min)

7.5 kW (30 min)

5.5 kW (cont)

1,500

20

10

1

50

5

2

1

0.1

100 500 1,000 4,000 6,000

N-m

Torq

ue

Out

put

kW

Spindle speed min-14,50050 100 500 1,000 2,820

20

10

1

N-m

Torq

ue

1,500

2,5004,500

11 N-m (cont)

15 N-m (25 min) 1.8 kW (cont)

Spindle speed min-1

4.0 kW (25 min)

45

5

2

1

0.1

2,220 3,000

Out

put

kW

14 N-m (cont)

24 N-m (30 min)

7.0 kW (30 min)

3.3 kW (cont)

20

10

1

N-m

Torq

ue

5

2

0.1

10050 6,000500 1,000

Out

put

kW

Spindle speed min-1

1

45 1,680

5.5 kW (2 min)3.7 kW (cont)

21 N-m (cont)31 N-m (2 min)

1-machine 1-loader applications to full-scale production lines

• Get outstanding flexibility from 1-machine/1-loader to multi- machine lines, with optimum cycle times, operation mix, work flow, floor space and the like.

• Okuma's selection of work tables, part turnover stands, post- process gauges and other peripherals, can provide an ideal system arrangement to meet your needs.

■ Your best layout for automation Loader Specs

2-machine/1-loader cell1-machine/1-loader cell

One touch editing

G/M programs can be edited with a single touch on the shop floor. Editing can be started immediately by moving the cursor to the program execution block or the block that produced an alarm during machining in automatic operation mode.

• Blanks and finished parts can be stacked on one work table.(Not possible with 2-machine/2- Ioader.)

• 2-machine/2-loader cell machines can be laid out in parallel.

2-machine/2-loader cell

Part turnover

Work table

Gauge

Loader

9 10

Comfortable operation, superior expandabilitywith the customer in mind

Maintenance tasks from the front—effortlessly

Machine operation screen (single screen operations)

■ Touch Setter gauging Touch Setter arm advance and retraction, gauging cycle start, and setting and check of tool compensation values can all be done from a single screen. Operation and data settings for Touch Setter gauging can be done without changing screens.

■ Multitasking operationsThe series of operations to start multitasking can be done from a single screen while confirming the status of the C and Y axes.

Big exit for falling chips

1-sheet saddle cover

Slideway lube tank

Hydraulic chuck pressure regulator

• Hydraulic chuck pressure regulator, slideway lubrication tank, and other maintenance items brought to the front of the machine

• A big exit for falling chips and the 1-sheet saddle cover provide for smooth discharge of large volumes of chips

Ready-to-go systems for

12

With various earth-friendly features

Ecology and economy specs that eliminate waste

■ Energy-saving NC unit• Computer in a flat panel with a high-performance CPU• Power-saving design• LCD (Liquid Crystal Display) used

■ Energy-saving drive units• Low-loss power transistor used• Power regeneration system used

■ Power-savingAfter completion ofautomatic operation,equipment powershuts off at set time

■ Energy-savingoperations

• Chip conveyor intermittent operation

• Lift-up conveyor, mist collector interlocked operation

Energy-saving functions

Energy-saving technologies

Spindle cooler motor OFF

Spindle orientation release

Coolant stop

Chip flusher stop

Hydraulic motor OFF

Gravity axis servo OFFIn-machine lamp OFF

11

0

20

40

60

80

100

120(%)

0

20

40

60

80

100

(%)

136%100%

100% 88%

43%

1990s OSP 2000 OSP OSP-P300 PreviousOkuma machine

GENOSL300-MW

PowerconsumptionReduced 57% compared to

previous Okuma machine

compared toprevious Okuma machine

Reduced 12%NC power consumption (%) Servo power consumption (%)

Satisfaction from complete control of a machine tool

Okuma Control OSP-P300L-R

As a “machine & control” builder, Okuma makes further strides in machine tool manufacturing with

this superb, control featuring “Easy Operation” . Okuma took a close look at the way machinists

actually operate machine tools, to help them create smoother and more effective ways of producing

parts. Novice operators as well as professional machinists get complete control—and satisfaction.

Moreover, what you want to see and do conveniently come together in a “single-mode operation”.

First, select one of three operation screens.

Then simply touch the screen or press a function key to see and do your job.

■Setup operations

■Trial/continuous cuts ■Programming ■Tool preparations

Fine tuning zone

Chatter graphed

Machining Navi L-g (Optional)

Cutting condition search for turning

■Chatter-free applications for lathesChatter in a lathe can be suppressed by changing spindle speeds to the ideal amplitude and wave cycle—without decreasing spindle speed.

Interactive operations Advanced One-Touch IGF-L (Optional)

Part program

Part shape Machining process

Autoprocessdecide

Processedit

Advancedrun

Part program create

13 14

Directly change cutting conditions foreach process with this process sheet

Tables make it easy to make mid-cycle orindividual process starts

Continuous run Mid-cycle start (finishing repeated)

Individual run (machining repeated with this tool only)

Hi-tech Okuma mechatronics for advancedmachining applications

Harmonic spindle speed control (Optional) Variable spindle speed threading (Optional)

Real 3-D simulation (Optional)Deep hole synchro tapping

Actual speed

Sp

ind

le s

pee

d

Commanded speed

Time

410

ø23

L/D = 18 is machined without steadyrest

Spindle override change

Chatter eliminatedChatter occursChatter eliminated from next cut

Solid view

Section view Transparent view

Am

ount

of r

elie

f

Dep

th o

f cut

Am

ount

of w

ithd

raw

l

Bottomface position

■ Reduce machining chatterHolds down machining chatter as spindle speed is periodically changed and resonance points change, when cutting large, thin workpieces or small-diameter, long workpieces.

■ Good threads from the first pieceFeed axis perfectly synchronized with changing spindle speeds. Thread pitch accuracy is maintained even if the spindle speed changes during threading. Cutting conditions without chatter can be found by using spindle override during threading.As a result, you get good quality screws from the first piece.

■ Easy programming of machining know-howCutting is divided into multiple cuts by simply designating depth of cut, amount of relief, and amount of withdrawl, and tool damage from chip clogging is prevented. In addition, if overload is detected during synchronized tapping, machine returns to machining start point with synchronized feed and stops with alarm.

■ Live-performance machiningIn all operating modes (auto, MDI, manual, etc), the cutting conditions are displayed in real time. Switching between solids, section views, transparent models, and performing machining simulation (dry runs with the machine locked) lets you check part program accuracy.

Returns to machining start point when totaldepth of cut reaches amount of withdrawl.

■ Part program createAfter simple cutting data inputs (interactively), the required machining processes are determined and a part program is created (automatically).

■ Advanced runTo run the machine directly from the interactive part program screen.When a problem is detected it can be quickly corrected and checked, speeding up first part machining.

N0100 G97 S413 M41 M03 M08N0101 G00 X108 Z105.2 T010101N0102 G96 S140N0103 G85 N0104 D8 F0.35 M85N0104 G83N0105 G01 X50.4 Z100N0106 X100 :

Chuck size

L250

290

330

ø55

MT 4

(dead center)

80

1,624

1,627 × 1,642

2,800

L250E

500

470

ø90

MT 5

(dead center)

100

1,569

2,081 × 1,550

3,800

–

2.2

–

ø200

165 (+100 to –65)

360 (0.001 increments)

M–V12 turret (VDI)

20 × 20

0.1

50 to 6,000

(standard radial mill/drill holder: 5,000)

Infinitely variable

C: 200

PREX 4.0/1.8 (25 min/cont)

ø450

–

107 to 4,500

Infinitely variable

JIS A2-6

ø66

ø100

–

–

–

–

–

12

ø32

X: 20, Z: 25

–

0.001~1,000.000

VAC 11/7.5 (30 min/cont)

–

3.0

–

0.8

OSP-P300L-R

ø220

160 (+110 to –50)

–

V12 turret

25 × 25

0.3

–

–

–

–

L200-M

225

245

–

–

–

1,624

1,752 × 1,642

2,800

L200E-M

380

400

ø90

MT 5

(dead center)

100

1,569

2,081 × 1,550

3,800

L200E-MY

380

400

ø55

MT 4

(dead center)

80

2,037

2,118 × 1,748

4,600

L400

ø310

500

220 (+155 to –65)

520

X: 20, Z: 25

MT 5

(dead center)

1,741

2,550 × 1,791

3,900

V12 turret

0.3

–

–

–

–

L300E-M

1,060

1,144

X/Z: 20

MT 4

(built-in center)

1,934

3,537 × 2,333

6,500

L300-MY

420

450

X: 20, Z: 25

MT 5

(dead center)

2,212

2,550 × 2,154

4,900

L300E-MY

1,020

1,074

X/Z: 20

MT 4

(built-in center)

2,487

3,537 × 2,536

7,500

L300-MW

–

1,852

3,300 × 1,856

5,300

L300-MYW

100 (+50 to -50)

2,210

3,300 × 2,238

6,200

460

520

100 to 6,000

Infinitely variable

ø140 flat

ø53

ø80

M–V12 turret (Radial)

45 to 6,000

X: 20, Z: 25

ø300

150

W: 25

–

–

–

VAC 7.5/5.5 (30 min/cont)

2.2

[ ]: Optional

L300-M

450

520

X: 20, Z: 25

MT 5

(dead center)

1,741

2,550 × 1,791

3,900

L400E

ø330

1,100

230 (+165 to –65)

1,144

X/Z: 20

MT 4

(built-in center)

1,934

3,537 × 2,333

6,500

–

–

–

–

–

–

–

80 (+30 to –50)

Y: 10

3.0

3.0

15 16

Machine Specifications

Item

Capacity

Travels

Spindle

Sub-spindle

Turret

Milling tool

Feedrates

Tailstock

Motors

Machine size

CNC

8-inch 10-inch

GENOS L250 GENOS L200-M GENOS L400 GENOS L300-M

ø520

ø340

235 (+170 to –65)

100 (+50 to -50)

Infinitely variable

Y: 10

2.8

ø90

100

360 (0.001 increments)

–

VDI:PREX 7.0/3.3 (30 min/cont) Radial:PREX 5.5/3.7 (2 min/cont) PREX 5.5/3.7 (2 min/cont)

3.0

C: 200

Y: 10

2.8

2.8–

12

45 to 4,500

25 to 3,000

Infinitely variable x 2 auto ranges (coil switching)

JIS A2-8

ø80

ø120

M–V12 turret (VDI) / M–V12 turret (Radial)

25 × 25

ø40

0.001~1,000.000

VAC 15/11 (30 min/cont)

3.5

OSP-P300L-R

235 (+150 to –85) 235 (+195 to –40)237 (+180 to –57)

–

–

–

–

–

–

Model name

Spec extension

Swing over bed

Max turning dia

Max work length

X axis

Z axis

Y axis

W axis

C axis

Spindle speed

Speed ranges

Spindle nose

Spindle bore dia

Front bearing dia

Spindle speed

Speed ranges

Spindle nose

Spindle bore dia

Front bearing dia

Type

No. of tools

OD tool shank

ID tool shank dia

Turret indexing time

Spindle speed

Speed range

Rapid traverse (X, Z)

Rapid traverse (Y)

Rapid traverse (W)

Rapid traverse (C)

Feedrate (X, Z, Y)

Tailstock quill diameter

Tapered bore type

Quill travel

Main spindle

Sub-spindle

Milling tool spindle

Axis drive (X)

Axis drive (Z)

Axis drive (Ys)

Axis drive (W)

Coolant pump motors

Height

Floor space

Weight (w/ CNC)

mm

mm

mm

mm

mm

mm

mm

deg

min-1

mm

mm

min-1

mm

mm

mm

mm

sec

min-1

m/min

m/min

m/min

min-1

mm/rev

mm

mm

kW

kW

kW

kW

kW

kW

kW

kW

mm

mm

kg

ø300

0.8

0.1

–

Built-in MT 4

Manualtow-along

Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand tools

Door interlock, Lube monitor,Touch setter M (manual), Tailstock quill auto advance/retract with confirmation, coolant pump 0.8 kW

OSP-P300L-R

A2-8 25 to 3000 min-1 VAC 15/11 (30 min/cont)

VDI: 45 to 4,500 min-1 PREX 7/3.3 kW (30 min/cont)Radial: 45 to 6,000 min-1 PREX 5.5/3.7 kW (2 min/cont)

45 to 6,000 min-1 PREX 5.5/3.7 kW (2 min/cont)

L400Model

Specifications

Spindle

Sub Spindle

(30 min/cont)

Turret

Milling tool

Tailstock (Hydraulic)

• quill

Movable tailstock

Standard accessories

Standard specifications

CNC

C

V12

–

Dead MT 5

Manual

L400E

C

Built-in MT 4

Manualtow-along

L300-M

C

Dead MT 5

Manual

L300E-M L300-MY

C

Dead MT 5

Manual

L300E-MY

C

Built-in MT 4

Manualtow-along

L300-MW, MYW

ø140 flat 100 to 6,000 min-1

VAC 7.5/5.5 kW

M-V12 (Radial)

–

–

T

–

–

–

T

–

–

–

T

M-V12 (VDI) / M-V12 (Radial)

–

–

–

T

–

–

–

C

–

17 18

GENOS L250/L200-M

L250 L250E L200-M L200E-M L200E-MY

GENOS L400/L300-MMachine Specifications

Chucking / Tooling Kit Specifications

Model

Specifications

Spindle

Turret

Milling tool

Tailstock (Hydraulic)

• Dead quill

Standard accessories

Standard Specifications

CNC

Machine type

Hydraulic hollow chuck

Standard soft jaw A

Standard soft jaw B

Revolving center (MT 5)

Dead center (MT 4)

OD toolholder l

OD toolholder ll

OD toolholder A (VDI)

OD toolholder B (VDI)

OD toolholder C (VDI)

ID toolholder base H32

ID toolholder base H32 (VDI)

Boring bar sleeve 12-H32




Drill sleeve MT2-H32


Radial drill / mill unit

Axial drill / mill unit

Dummy holder

T

–

–

V12

–

C

MT 5

T

–

–

T

–

–

C

MT 5

C

MT 4

A2-6 107 to 4500 min-1 VAC11/7.5 kW (30 min/cont)

Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand tools

Door interlock, Lube monitor, Touch setter M (manual), Tailstock quill auto advance/retract with confirmation, coolant pump 0.8 kW

OSP-P300L-R

size

3 pcs/set

3 pcs/set

set

set

set

set

set

set

set

set

set

pc

pc

pc

pc

pc

pc

set

set

set

L250

–

–

–

–

–

–

–

–

–

L250E

1

–

–

–

–

–

–

–

–

L200-M*

–

–

–

–

–

–

L200E-M*

1

–

–

–

–

–

L200E-MY*

–

1

–

–

–

–

Chucking / Tooling Kit Specifications

Machine type

Hydraulic hollow chuck

Standard soft jaw A

Standard soft jaw B

Revolving center (MT 5)

Dead center (MT 4)

OD toolholder l

OD toolholder ll

OD toolholder l-S (radial)

OD toolholder ll-S (radial)

OD toolholder A (VDI)

OD toolholder B (VDI)

OD toolholder C (VDI)

ID toolholder base H40

ID toolholder base H40 (VDI)

ID toolholder base H40 (Radial for main)

ID toolholder base H40 (Radial for sub)








Radial drill / mill unit

Axial drill / mill unit

Dummy holder

size

3 pcs/set

3 pcs/set

set

set

set

set

set

set

set

set

set

set

set

set

set

pc

pc

pc

pc

pc

pc

pc

set

set

set

L400

1

–

L400E

–

1

L300-M*1

1

–

L300E-M*1

–

1

L300-MY*1

1

–

L300E-MY*1

–

1

main 10" sub 6"

50 to 6000 min-1 PREX 4/1.8 kW (25 min/cont)

8"

1

1

2

2

2

2

1

4

–

–

2

2

1

–

3

2

2

2

2

1

–

–

3

10"

–

–

–

–

2

2

–

–

–

–

4

1

–

2

3

–

–

2

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

– – – –

2 –

–

4

–

–

–

–

–

–

1

2

2

1

3

–

–

1

1

–

3

* VDI tooling

*1. VDI tooling*2. Radial tooling

L300-MW, MYW*2

T: chuck work (without tailstock), C: shaft work (with tailstock), : include

T: chuck work (without tailstock), C: shaft work (with tailstock), : include

Machine Specifications

–

1

–

2

2

2

2

–

M-V12

19 20

Tooling System

GENOS L250/E, L400/E V12 turret tooling

GENOS L200/E-M, MY M-V12 turret (VDI) tooling

Tooling System

GENOS L300/E-M, MY M-V12 turret (VDI) tooling

GENOS L300/E-M, MY, MW, MYW M-V12 turret (Radial) tooling

Turning Mill/Drill

M-V12 turret(VDI)

OD-A (VDI) *

Drill sleeveDS MT 1-H40DS MT 2-H40DS MT 3-H40DS MT 4-H40

OD-B(for small diameters)

OD-C(axial facing)

Boring bar sleeveBS 8-H40BS 10-H40BS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 32-H40

Axial mill/drill unit

Radial mill/drill unit

Dummy holder

ID-H40

(ER32- )

Collets

Commercially available items


Turning Mill/Drill

Boring barø40

ø40

Boring bar ø40

Boring bar sleeveBS 8-H40BS 10-H40BS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 32-H40

Drill sleeve

DS MT 1-H40DS MT 2-H40DS MT 3-H40DS MT 4-H40

OD- -S

ID-H40-S

Main

Sub

ID-I-S

OD- -S

M-V12 turret(Radial)


Dummy holder


(back application possible)

*1

*1 *1 *1

*1

*1

ID toolholder base, sleeve for oil-hole drill is available*1. OD tools can use 25 x 25mm toolholders.

ID toolholder base, sleeve for oil-hole drill is available*1. OD tools can use 25 x 25mm toolholders.

● Colletsø4, 5, 7, 8, 11, 12, 13, 14,

15, 16, 17, 18, 19, 20

OD-I

OD-II

ID Turning OD Turning

OD tool shank 25x25


ID-H40 (H32)

Offset *ID H32

V12 turret

Boring bar sleeveø 8-H40 (H32) ø20-H40 (H32)ø10-H40 (H32) ø25-H40 (H32)ø12-H40 (H32) ø32-H40ø16-H40 (H32)

* ID toolholder base, sleeve for oil-hole drill is available

* ID toolholder base H32 is needed for L250/E V12 turret* ID toolholder base H40 is needed for L400/E V12 turret

Boring bar ø40(ø32)

* With L250 tailstock,offset ID H32 is used.H32 sleeves are alsonecessary.

MT 1-H40 (H32)MT 2-H40 (H32)MT 3-H40 (H32)MT 4-H40

Drill sleeve

M-V12 turret (VDI)

OD-A

Drill sleeveDS MT 1-H32DS MT 2-H32

OD-B(Small diameters)

OD-C(axial facing)

Boring bar sleeveBS 8-H32BS 10-H32BS 12-H32BS 16-H32BS 20-H32BS 25-H32

Dummy holder

ID-H32

Turning Mill/Drill

ID toolholder base, sleeve for oil-hole drill is available


*1 *1

*1. OD tools can use 20 x 20mm toolholders.



Collets

(ER25- )

21 22

Working Ranges Working Ranges

ID ID

GENOS L250 V12 turretDirect tool shank

GENOS L250E V12 turretOD-I

GENOS L200-M M-V12 turret (VDI) GENOS L200E-M M-V12 turret (VDI)OD-A OD-A





10390

B-208A6

39

42330 (Z-axis travel)

427

180

160

(X-a

xis tr

avel)

110

ø210

5030

7

42 427

10391

B-208A6

39

330 (Z-axis travel) 180

160

(X-a

xis tr

avel)

115

ø210

4525

6

59242

115103

14565260 106.367.2 25652.2 131.3

100

39

160

8575

2730

18

470 (Z-axis travel)

(Sleeve travel)

320 (tailstock travel)B-208A6

(X-a

xis

trav

el)

ø210

MT No.5

Tailstock retractlimit

7

5518

0

3025

320

320 (tailstock travel)

59242116103 39

470 (Z-axis travel)

16011

545 (X

-axi

s tr

avel

)

ø210

260 172.565 14525758.5

B-208A6


MT No.5

With centerremoved tailstock

6

ø32

180

8512

18

2532

0

B-208A6

245 (Z-axis travel)

(X-a

xis

trav

el)

103 39 42547117

100

65

155

25

165

25

ø210

42 40957442

127103

198 654270 106.3125.225 25652.2 131.3

100

39

16510

065

400 (Z-axis travel)

(Sleeve travel)


(X-a

xis

trav

el)

ø210

Tailstock advancelimit

MT No.5

5 42

18015

525

305

9

2 5622

5818 25

B-208A6

245 (Z-axis travel)39103

77.5

15

86.5

ø210

150

(X-a

xis

trav

el)

165

155

25

42 40957442

87.5 86.5103 39

400 (Z-axis travel)

165

(X-a

xis

trav

el)

ø210

180

12558

2592

155

96

305


MT No.5


198 271177 2525758.5

B-208A6 With centerremoved tailstock

198 654270 106.3143.2 25652.2 131.3

100

(Sleeve travel)


ø210


57442

109 65103 39

180

125

155

35

30535

400 (Z-axis travel)

MT No.5

25

165

9

17 4122

5818

(X-a

xis

trav

el)

B-208A6

245(Z-axis travel)

(X-a

xis

trav

el)

39103

99

115

50

65

165

155

ø210

35

42 409

MT No.5

MT No.5

7

23 24

Working Ranges

ID

ID

OD-I

Direct tool shank

GENOS L400 V12 turret

GENOS L400E V12 turretAxial mill/drill unitY=0

OD-B

Radial mill/drill unitY=0

GENOS L200E-MY M-V12 turret (VDI)OD-A

22

425103 3920

198855725824 3076106725

25

38

12742 47

155

180

305

400 (Z-axis travel)

ø2

10 165

(X-a

xis

trav

el)

Tailstock retract limit

MT No.4

B-208A6 w/ Revolving center

125

2537

3

25

100

65

901114

.49.

6

ø210

165

(X-a

xis

trav

el)

103 3912742 400 (Z-axis travel)

B-208A6

134 512524

221 321 (tailstock travel) (Amount of tailstock advance)

(Sleeve travel)

101 74 15 3080 123

307680

106725

Tailstock retract limit5 (Amount of tailstock quill advance)

50 1379

49.6

14.4 95

70MT No.4

2525

3015

555

180

42520

47

305

11

25

ø210

103 3987.542 400 (Z-axis travel)

B-208A6

165

(X-a

xis

trav

el)

w/ Revolving center

22237.58557258 3076

106725

38 Tailstock retract limit

1512

305

125

155

150

253

901114.4

9.6

MT No.4

86.5


(Amount of tailstock advance)

(Sleeve travel)

ø210

165

(X-a

xis

trav

el)

11

16 11749

.6

14.4

56

103 3910942 400 (Z-axis travel)

B-208A6

116 51 101 92 15 3080256

221 80

725

Tailstock retract limit5

(Amount of tailstock quill advance)

MT No.4

2515

511

510

180

65

141

3076

106

305

50

216

4014

022

18

1522015

565 Tailstock retract limit (X

-axi

s tr

avel

)

(Sleeve travel)

B-210A8

ø254

100

358 101 916

655.7

10255

113

629



3023

041

5

4120

33.7106.3

131.3

7

(Sleeve travel)

12255

7113

1,273

431,144 (Z-axis travel)

982.6131.3

230

65

98

10 32 57.7

39.7


MT No.4 (built-in type)

ø254 23

0130

100

(X-a

xis

trav

el)

B-210A8100

1,0041,323.7


157

1518

2812 27

18

B-210A8

ø254

358 162 913916

762 25

10355

113

629


787



With center removed tailstock

22015

5

202

4765 (X-a

xis

trav

el)

3023

041

5

ø40

6

ø254

B-210A8880 (tailstock travel)

23016

565 (X

-axi

s tr

avel

)

12355

113

1,273


1,004

6

230

30

140

215

15

50

With center removed tailstock


MT No.4 (built-in type)

Working Ranges

OD-A

GENOS L300-M M-V12 turret (VDI)

5755

113

631


OD-A

GENOS L300E-M M-V12 turret (VDI)

185

60 395


7 47

MT No.523515

0 110

206

85 (X-a

xis

trav

el)

(Sleeve travel)

B-210A8

ø254

100

92 50170

655.7

1845284

148

45

15

130 78.7 9106.316

131.3


18(Sleeve travel)

B-210A8 100831

1,323.7 131.3


7755

113

1,275


80

18 22


MT No.4(built-in type)

ø254 23

5150

85

110

842

4015

1525

20(X-a

xis

trav

el)

982.6102.7936040

7 47

395

185

60

39.7


185

395

235

210 11

020

897 80

1725

(X-a

xis

trav

el)

B-210A8

ø254

170

1655

95113

631


2522613020020

787

300 (tailstock travel) 916



MT No.5


395

185

3655

95113

1,275


B-210A8

ø254

831982.61,363.4

1,455


120 183.4936040





235

210

25

(X-a

xis

trav

el)

110

862

4015

1745


185

70 395

20110

4155

70113

631


6155

113 43


MT No.5

B-210A8

23514

095 (X

-axi

s tr

avel

)

(Sleeve travel)

ø254

100

94.7130170 20020

9106.316

655.7 131.3


978

8710

23514

095 (X-a

xis

trav

el)

701,275


395

185

70



ø254

(Sleeve travel)

B-210A8 100831 982.6118.7936040

1,323.7 131.3


80

18 22

39.7

110

842

4015

2515

20

26

Working Ranges

OD-A

B-210A8

450 (Z-axis travel)

113 43

9760155

2424

2216

5

165

5

143

27ø254

GENOS L300-MY M-V12 turret (VDI)

100 (Sleeve travel)

78725106.3108.7134.7465841123.3

2225

296 (tailstock travel) Tailstock retract limit

OD-A

105.7101.3533

25

7 47

(X-a

xis

trav

el)

235

185

118

3030

52

170

65

MT No.5

GENOS L300E-MY M-V12 turret (VDI)

235 17

065

97

1,22555

748.5100113 43 182.7


890 (tailstock travel) (Sleeve travel)

B-210A8

ø254

(X-a

xis

trav

el)

7 47

230

185

25

3030

82.8


Tailstockretract limit

118

39

1516 47

10156.7663947

15 10115.5

17 26

OD-B OD-B

B-210A8

113 43

3065

18597 747

55

25


235

135

100

(X-a

xis

trave

l)

MT No.5

ø254

123.3 41

118

17 86

104

143

165

2224

24


58 46 106.3108.7128.7

622 25

25787

100 (Sleeve travel)

105.7101.3 335


B-210A8

(Sleeve travel)

ø254

9755 1,225


182.7 100113 43 82.839.5

748.5 47890 (tailstock travel)



23513

510

0

(X-a

xis

trav

el)

7

185

230

6530

10113

10

56.7115.539 53

4725

105

4739

131516

152617

Axial mill/drill unit Axial mill/drill unit

450 (Z-axis travel)56 9560155

B-210A8

165

65

143

87

118

112

2424

2216

5

787

13154584122 25 21

229 150113 43


(Sleeve travel)

100

MT No.5

ø254


185

(X-a

xis

trav

el)

235

230

5

230

185

56

1,225

95

55

65


133

3916

47

198.747 3982.8

17 26 29



B-210A8

235

230

5

916100182.7 890 (tailstock travel)

(Sleeve travel)

ø254 (X

-axi

s tr

avel

)

113 43

Radial mill/drill unit Radial mill/drill unit

185450 (Z-axis travel)81 70

60155

(X-a

xis

trav

el)

23516

075

70

(Sleeve travel)100101.3 33 121.7

B-210A8

MT No.5

787

22 25

ø254


25106.3124.74641 58 150.7107.3113 43

2424Tailstock retract limit

118

42

5

143

17

165

22

B-210A8

81

1,22555


732.5100182.7 890 (tailstock travel)

(Sleeve travel)

ø254

113 43

230

18570

235 16

075

118

39

1516 47

6570

(X-a

xis

trav

el)

101178247 39 56.7115.5

82.8

152617



GENOS L300-M M-V12 turret (Radial)



OD-I

Working Ranges

GENOS L300E-M M-V12 turret (Radial)



OD-I

(Sleeve travel)100

3075


ø254 ø1

00235 15

0 107

1515 3 13

354085(X-a

xis

trav

el)

1,113


7

26100 246

63113 43 5

170

275

425

338.7

1,328.7

790 3530 22

1315

50 55 40126 82.694.7B-210A8

39.7

5

7

ø254

ø7923

5

8515

0

138

1212 18

6.5

4.5

22

(X-a

xis

trav

el)


5545

100 246

113 43

425B-210A8

3075

170

275

5

726

100 296 (tailstock travel)260 8141

656

259 22 31 32 53512 10 10 7

11

(Sleeve travel)

26



ø254

3724

042

5

466.3762.3

425 35

235

185

5020

035

(X-a

xis

trav

el)

B-210A8


22

56100 246

113 43

ø254

3724

042

5

1,0905556

100 246

113 4340

ø100

ø110

890 (tailstock travel)438.7

1,328.7

1,005 45 238.7 35 87.2

B-210A8

235

185

50(X-a

xis

trav

el)

190

45


55

25

296 (tailstock travel)(Sleeve travel)

ø254

ø79

235

(X-a

xis

trav

el)

65

200

1124

188

47

425

237

6717

0


113128

538 50100 246

260 100

380

11

2445

41 81

656

B-210A8

(Sleeve travel)100

ø100

6567

170

237

425


ø254

235

3170 10

16

108

(X-a

xis

trav

el)

338.7857 58 93 25

17

82.6

5

39.71,328.7

B-210A8

1,196


55100 246

146113 43 5043

27

Working Ranges

GENOS L300-MW M-V12 turret (Radial) GENOS L300-MYW M-V12 turret (Radial)OD-I-SOD-I-S

B-206-01


26

7126113

55 795

1664543

100538

455

170

10570

180

35

180

57

210

27

B-210A8

ø254

ø16

9

460 (Z-axis travel)

520 (W-axis travel)199 76

124

53

166

27329

237

(X-a

xis

trav

el)

30

187

460 (Z-axis travel)113 1267 7

55

23

795

166

88

516 267

170100

520 (W-axis travel)199


166

ø254

B-210A826

470

105

235

(X-a

xis tr

avel)

228

195

3570

3 404

76 53

29108 27

146

B-206-01

ø16

9

B-206-01

460 (Z-axis travel)

55 795

5622100538

455

170

70

Axial mill/drill unit Axial mill/drill unit

ø16

9

210

27

215

22

113 43

237

(X-a

xis

trav

el)

B-210A8

460 (Z-axis travel)


313

53

27329

5ø254

187

235

(X-a

xis tr

avel) 47

0

170

70


55 795 88

5643

100 267516

B-210A8

169

B-206-01

460 (Z-axis travel)


335

53

325 108 27

29

523

04

322

8

ø254

ø

ø16

9

210

27

218

19

B-206-01


55 795

20712843

100538

50

455

170

67

237

(X-a

xis

trav

el)

8

Radial mill/drill unit Radial mill/drill unit

B-210A8

460 (Z-axis travel)


207

53

273 18729

ø254


55 795

10643

516

B-210A8

169

B-206-01

460 (Z-axis travel)

520 (W-axis travel) 76

229

325 108 27

53

29

ø254

ø

199

228

100 26788

50

470

170

67

43 23

5 (X

-axis

trav

el)2

233

28

GENOS L300-MY M-V12 turret (Radial)



OD-I

Working Ranges




ø254 ø1

00ø1

10

235

(X-a

xis

trav

el)

1,074 (Z-axis travel)55 56 100 267113 43

3724

047

0

438.7 87.239.7

1,328.7

B-210A8


ø254

ø79

235

(X-a

xis

trav

el)

450 (Z-axis travel)

56

100 267113 43

3724

047

0

360 8141656

B-210A8

296 (tailstock travel)(Sleeve travel)

ø254

ø79

235

(X-a

xis

trav

el)

6515

020

5015

233

2

470

237

6717

0


113 43106

506 50100 267

260 100

521

15 15

5

41 81

656

B-210A8

(Sleeve travel)100

6567


ø254 ø1

00

ø110

235

233

2 1550

2015

0

(X-a

xis

trav

el)

1,1301,074 (Z-axis travel)

55 100 267106113 43 50

170

237

470

338.782.6153.7

1,328.7

1,039 15

15

5B-210A8

39.7

55

GENOS L300E-MY M-V12 turret (Radial)OD-I

ø100

3075

1,097


55 726100 267

23

113 43

170

275

470

5

(Sleeve travel)100 890 (tailstock travel)

ø254 23

5

195 15

328 28

19

740

(X-a

xis

trav

el)

338.7

1,328.7

967 56 57

39142 82.694.7B-210A8

39.7296 (tailstock travel)

ø254

ø79

235 19

540

183

117

2212

(X-a

xis

trav

el)


5523

100 267

113 43

470

260 8141

656

350 3412 10

34 3

B-210A8

3075

170

275

5

5

726

(Sleeve travel)100

7

29 30

Tool Interference Drawings

GENOS L300-MY/E-MY M-V12 turret (VDI)GENOS L300-M/E-M M-V12 turret (VDI)( ) for L300E-M


GENOS L400E V12 turretGENOS L250/E V12 turret

GENOS L200-M/E-M M-V12 turret (VDI) GENOS L200E-MY M-V12 turret (VDI)


33 30 460 30 230 X-axis travel230 230

ø24525 255.1 Clearence

165 65

OD-II

OD-I

4.6 Clearence

4 Clearence

ø220

Max

turn

ing

dia

ø330

102

ø220

ø40

5151

102

25

ø240

25

7

ø610 Max tool swing

3035

ID

Max turning dia ø220

ø175

Max tool swing ø470

ID H32

OD-I

OD-II

ø32

2525

ø195

ø185

ø170

3025

90

407

180 180 110 50

12.2

17.2

360 30320

2525

160 X-axis travel

OD-B

OD-A

ø216ø162

ø174ø114

ø170ø126

ø160

ø138

155

ø152

ø170145.3

2525

180

ø360

ø137ø130



ø32

Spindle center

100165 X-axis travel50155

65305

5525 ø189

MAX 43.5

MAX ø

13

ø166

ø130

ø32

Spindle center



ø360

OD-Cø190ø140

ø13

ø13

ø166

ø138

ø170 ø126

ø122

ø140ø116

AX 43.5

MAX

43.

5

ø30

ø77

ø130

ID

145.3



100305

ø32

ø32

ø142

ø118

ø80

ø120

M


OD-B



ø170

ø170

ø125

ø135

ø215

ø174

ø130

ø168

OD-A

Spindle center

ø32

ø135

65100

15

165 X-axis travel155 50

25 25

305

15.9

12.2

50

50


Max swing dia ø220Axial mill/drill unit

Max swing dia ø230ID toolholder bace

Spindle center

ø32

ø265

ø80ø122

ø80

ø118

ø13011535

119.530.5

15


305

15.9

12.2

50

50

GENOS L400 V12 turret

220 X-axis travel33 30 460 30230 230

25 25155 65

OD-I ø245

102

ø220

ø40

5151

ø220

Max

turn

ing

dia

ø310

102

25

ø240

ø245 25

ø610 Max tool swing

OD-II

ID

3035

395

85

36.1(32.5)

150

185

3030

36.5

(33.

4)

ø206

ø166

ø134

ø655

Max tool s

wing


ø155ø184

ø193

ø232

ø144

ø40ø254

ø177

235 X-axis travel

36.5

(33.

4)

235 X-axis travel


ø110

ø310

ø170

ø100

ø280

ø150

ø20

ø20

395

210

2565

185

Max swing dia ø340ID tool holder base

Max swing dia ø330Axial mill/drill unit

36.1(32.5)

Max turning diaø155

ø254

ø144

ø177

ø206

ø184

ø193

ø232

55

ø340

Spindle centerMax tool swing

ø655

185 60415

170

65

65

161.

4

ø134

ø166

655

3030235 X-axis travel

ø100

65

161.4

195.5190

65

40

ø20

ø90

ø110

ø170

ø20

ø280

ø310ø655

55

ø150 Max swing dia ø380

Max swing dia ø370

ID tool holder base

Max tool swing

Spindle center


415 5185 235 X-axis travel

34.5

31 32


GENOS L300-MYW M-V12 turret (Radial)

GENOS L300-MW M-V12 turret (Radial)

Max tool swing

195

285

3.8

9042

77 29

170

ø200ø220

ø174

ø185

ø205

ø235

ø185

ø20

ø235

ø20

ø220

ø195ø220

70

55

50 ø610

ø215

ø215

ø20

65

67

ø215

ø40

Spindle center

ID

OD II

Radial mill/drill holder

Axial mill/drill holder

ø300

Max tur

ning d

ia

ø180ø170

ø215ø185ø165

ID I-S

ø235

ø165

ø165

Max tool swing

90 29

77

1705055

5529

ø215

ø235ø20

ø20ø215

ø175

ø610

ø215

ø20

6567

ø40Spindle center

OD II

OD I Radial mill/drill holder


ø300

Max turn

ing dia

ø235

ø235ø215

ø190

132

ID I-S

105

35

70 70

Max tool swing

210

300

9025

7729

170

ø220

ø175

ø190

ø205

ø235

ø185

ø20

ø235

ø20

ø220

ø195ø220

70

ø610

ø215

ø215

ø20

65

67

ø215

ø40

Spindle center

ID

OD II

Radial mill/drill holder


ø380

ø180ø170

ø215ø185ø170

ID I-S

Main Sub

237 X-axis travel237 X-axis travel



ø200

1,00

062

4

1,62

4

700

(1,0

00)

958

(1,5

09)

595

362

236

1,28

0

8851,717

1,500 768 (1,021)

917

(1,4

61)

700

(1,0

00)

3621,280

1,642

595

362

239

1,28

0

550

1,00

062

4

700

(1,0

00)

958

(1,5

09)

8851,034 [1,334]1,752

1,62

429

6

1,500 768 (1,021)

917

(1,4

61)

700

(1,0

00)

3621,280

1,642

1,034 [1,334]

32

32

GENOS L250

GENOS L200-M

Operation panel maintenance space


NC

Lube tank

Maintenancespace

NC

Lube tank

Dimensional Drawings

Hydraulic unit

Operation panel

Hydraulic unit

Operation panel

Power inlet(Ceiling)


Coolant pump

Coolant pump

Chip conveyor(option)

(option)Chip bucket


(option)

Chip bucket


(option)

Chip bucketChip conveyor

(option)

(option)

Chip bucket

Space for chip conveyor removal Space for chip conveyor removal

Space for chip conveyor removal Space for chip conveyor removal

( ) dimensions for H chip conveyor

500

Status indicator

Maintenancespace

500

Status indicator

OD IRadial mill/drill holder

Sub-spindle side tool extension limit (length limit)The length of sub-spindle side tool extension is limited because of interference with the turret black oxide coat cover.Limit: 75 mm from the datum clamp face of the turret disc back end face holder.

2940 195

235 X-axis travel

ø350

Max tur

ning d

ia

ID I-S

215

55

190

215

50


OD II

ø20

235

170

29

215235

90

230

205ø610

Max tool sw

ing

13265

67

175

Spindle centerø4

0

235

165ø20

17021

5235

357010

5

NC

34

GENOS L200E-MY





GENOS L400/L300-M

GENOS L400E/L300E-M

GENOS L250E/L200E-M

33

680 270 50550

1,500 768 (1,021)

917

(1,4

61)

700

(1,0

00)

1,550

1,1001,029 [1,269]

2,081

31


Lube tank


(option)

Chip bucket

Space for chip conveyor removalSpace for chip conveyor removal

Maintenancespace

500

595

320

636

1,23

0

700

(1,0

00)

954

(1,5

05)

NC

Operation panel

Hydraulic unit


Coolant pump


(option)

Chip bucket

Status indicator

1,00

056

9

1,56

9

1,55

429

6

595

420

653

1,23

0

Hydraulic unit

Coolant pumpControl cabinetdoor space

Operation panelmaintenance space

NC440

(option)

Chip bucket

Chip conveyor

(option)

(option)Chip conveyor

Operation panel

1,74

8


Status indicator

2,1181,1001029

Lube tank

Space for chip conveyor removalSpace for chip conveyor removal

1,5881,500 770(1,023)

(1,269)358

954

[1,5

05]

700

[1,0

00]

Maintenancespace

500

Chip bucket(option)

502

1,00

053

5

2,03

7

917

(1,4

61)

700

(1,0

00)

Space for chip conveyor removal

1,750 718 (1,171)

(option)

Chip bucket(option)

Chip conveyor

1,74

1

1,781340 30860552

1,06

068

1

917

(1,4

61)

700

(1,0

00)

1,41

138

075

864

1

1,79

1

Hydraulic unit


Status indicator

Operation panel

2,550

3,241 (3,494)

1,140961 (1,214)

Lube tank


(option)Chip bucket

Space for chip conveyor removal

954

[1,5

04]

700

[1,0

00]

Maintenancespace

500

270

Status indicator

Operation panel

1,41

192

243

775

8

2,33

3

28°15°

Hydraulic unit



(option)Chip bucket

NC

2,3334271,906

495

1,93

4

864

1,07

0

2,060774 (1,027)3,537Lube tankSpace for chip conveyor removal4,371 (4,624)

Maintenancespace

500

966

[1,5

16]

700

[1,0

00]

35 36

Dimensional DrawingsDimensional DrawingsPower inlet

( ) dimensions for H chip conveyor ( ) dimensions for H chip conveyor

543

758

1,61

1

NC

Hydraulic unit


Operation panel


Status indicator


GENOS L300-MY

1,93

9

2,133718 (1,171)1,9505221,611

Chip bucket(option)

Space for chipconveyor removal

1,06

02,

212

961 (1,214) 1,1402,550

3,241 (3,694)

Lube tank

(option)Chip bucket

Space for chipconveyor removalMaintenance

space

500

270

917

(1,4

61)

700

(1,0

00)

1,15

2

956

[1,5

05]

700

[1,0

00]

GENOS L300E-MY

Operation panel


1,61

192

547

0

390

758

2,14

6

Hydraulic unitPower inlet(Ceiling)

Control cabinetdoor space

Operation panelmaintenance space

NC

Maintenancespace

5002,146 390851,060551 450

Lube tank

1,50

024

9

1,07

01,

417

2,48

7

3,5372,971216 774 (1,027)350


966

[1,5

16]

700

[1,0

00]

2,060

(option)Chip bucket

Lube tank

Space for chipconveyor removal Maintenance

space

500

270

917

(1,4

61)

700

(1,0

00)

GENOS L300-MW

860552 340 30

1,781 3,3001,750 718 (1,171)

(option)

Chip bucket(option)

Chip conveyor

4,040 (4,493)

1,85

2

NC

Hydraulic unit

Operation panel (option)Chip conveyor

(option)Chip bucket

Status indicator

(Ceiling)

758

627

1,85

6

665

194

445

552


974

[1,5

24]

700

[1,0

00]

950 (1,403) 1,690

543

1,62

0

654

GENOS L300-MYW

Hydraulic unit


NC


1,93

9 2,21

0

2,239711(974)

917

(1,4

61)

700

(1,0

00)

3,300563 1,397 279


Chip bucket(option)


929 (1,172) 1,7002000

Status indicator

Operation panel

Chip conveyor

(option)

(option)

Chip bucket

924

[1,4

66]

700

[1,0

00]

Status indicator

37 38

OSP-P300L-ROkuma Sampling Path Control

Optional Specifications

Programing

Sub-programming, function operations, logic operations I/O variables can be used(each 8 points)Add roughing conditions to finish programs for roughing to finish work optimized cutting bymatching the best cutting mode with the material shapeInch, metric switching possible Via parametersThreading possible along arc traces

96 sets 200 sets (Standard 32 sets) 96 sets 200 sets (Standard 32 sets)

Programming possible by changing X, C-axes to X, Y-axis rectangular coordinate systemProgramming X, C-axis lines as straight flat surfaces is easyQuick and simple: even operations without any NC knowledge can input a few keystrokes and beprogramming in on timeRealistic 3D simulated test cutReal time simulation of all machining modes

User task 2Automatic programming (LAP4)

Inch/metric switchingArc threadingTool offset compensationTool wear compensationCoordinate switching (multi-machining)Work generation (multi-machining)Advance One touch IGF-L

Real 3-D simulation

TE TDKit

TEX

Monitoring

Automatic operation, work completion, alarm conditions displayed with a 3-color (A-type) signaltowerDisplay of cutting, operation, spindle speed, etc., on the LED; workpiece count-upCounts M30 occurrences (displayed on the LED): alarm-stop at count-upAutomatically calculates workpieces and cutting time, rotates a spare tool in when the set valuefor the tool life has been reachedLoad conditions are monitored and X, Z-axis and the spindle stop with an alarmAn alarm occurs after the completion of a set cycleEthernet part program transfersPersonal computer DNC: Work program transfer, etc.Cutting condition search for turning

Condition display

NC operation monitorNC work counterTool life management

Load monitorCycle time over checkDNC-T1DNC-T*Machining Navi L-g

Automated Unattended Operation

High/low switching via M-codesHigh/low tailstock quill thrust switching with M-codesAuto door open/close via M-codes (w/ interlock ON/OFF switch)An air blower is applied to the chuck area and the tailstock center via M-codes

2 sets 4 setsPower supply is shut off automatically according to M30 and alarm conditionsPossible to ignore a various of answers with M-codes

Chuck open/close during spindle rotation Auto tailstock quill thrust during spindle rotation Bar feeder interface Loader interface OSP-VPS (Virus Protection System)

Chuck pressure switchingTailstock quill pressure switchingAuto door open/closeAir cleanerExtra M-codesAuto power shut-offCycle time reductionOther*

* Need to discuss with sales engineer Multi-machining Corresponding Kit Corresponding

Gauging

Auto work gauging/compensationTouch setter tool tip

Standard Specifications

Features

X, Z simultaneous 2-axis running, X, Z, C simultaneous 3-axis multi-processingFull range absolute position (zero point return not required)N4.G3, X+53, Z+53, I+53, K+53, F+53, S4, T6, M3RS-232C interface, 1 channelAuto ISO/EIA code recognition, absolute, incremental or bothX-axis: 1m(dia) Z-axis: 1m C-axis: 0.001°8-digit decimal, ±99999.999mmFreely selectable: 1µm, 10µm, 1mm1µm, 10µm, 1mm incrementsFeedrates are listed in the machine specs; override: 0~200%, dwell: 0.01~99999.99 sec.Tool selection: 8/12 sets, tool offset(compensation): 32 sets, max compensation value: 99999.999 mm Autotool compensation: calculated from manually input wear and tear measurement valuesDirect spindle speed commands (S4), fixed cutting speedSpindle speed override (50~200%), optimum turning speed designationDirect motor speed input15” Color display panel, touch panel.Spindle (inching, CW, CCW), tool rotation, pulse handle, X/Z-axis manual feedProgram writing, editing during workAutomatic diagnostics and display of program, operation, machine and NC system problemsSafety function to interlock machine movement when the door is opened or closedInstant detection of machine collision to reduce machine damageCalculates of the speed control and torque properties of a motor for high-speed, high-stability positioningExtremely accurate deformation controlBuffer resister, zero offset, tool interference, software limit, chuck barrier, turret barrier, droop control, singleblock machine lock, block delete, optional stop, dry-run, stroke end-limit cancel, etc.

Axis controlPosition feedbackTape formatRS-232C interfaceProgrammingMin command unitsMax command unitsProgrammable unitsDecimal point dataFeedrates feedTooling

Spindle VAC motor operation

M-spindle motor operation (multi-machining)DisplayManual operationMultitaskingSelf-diagnosticsDoor interlockNC torque limiterHi-G controlThermal deformation preventionOther

Operation

Featuring easy-to-manipulate screen windows, Pop-up function displays, Quick closing windows.Cursor advances to a specified sequence number in the selected programRestart from an interrupted sequenceManual operation during automatic operation; return to interrupt pointSlide hold during threading (optional for G34/G35 non-fixed cycles)Two programs can be edited simultaneously on one screen.Tapeless operation: Program storage capacity: 2GB, Operation backup capacity: 2MBAlarm help, G/M-code help, variable help, operation help, diagram displayDisplay of PLC ladder drawings and PLC data

OSP-Win 7Sequence number searchSequence restartManual interrupt/auto returnThreading slide holdProgrammingMemory operation*Useful helpPLC monitor

Programming Function

Auto compensation for nose R dimension errors including arbitrary shapes and arcsCircular interpolation by ordering the radius L and end points X and ZSimple programming of arbitrary angle chamfers (C, R)Taper interpolation by designating either the X or Z-axis and the starting point angleBoth mm/rev and mm/min feedrate units are possibleNon-stop operation possible by setting the sequence order of several work programsProgram zero point offsets are possibleThread lead: 0.001~1000.000mm; possible to set the threading lead pitchChamfering on/off, fix cycle threading, non-fixed threading cycle (the thread lead indicates the CNC limit value,the max thread lead differs per machine specification)Threading cycle, grooving cycle, drilling cycleDrill, deep-hole drilling, boring, tappingGOTO, IF statements, arithmetic, common variable, local variable, system operation variablesComments can be added to programs

Nose R compensationArc radius designationArbitrary angle chamferingTaper angle designationmm/min (ipm) programmingProgram scheduleZero offsets via G-codesThreading

Custom fixed cycleFixed drilling cycle (multi-machining)User task 1Program notes

Output Management Function

Finished work list, operation results and alarm recordsOutput above items to a USB port.

DisplayExternal output

Integral ExternalAutomatic

Name Description Name Description

Europark Fichtenhain A20

47807 Krefeld

Tel.: +49 (0)2151-374-0

Fax: +49 (0)2151-374100

OKUMA Europe GmbH

GENOS Global

Efficient

No.1

Standard

The origin of gene, from Greek genos

meaning race, offspring, origin

(pronounced “ ” as in “generous”)

● The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Consult your local Okuma representative for specific end-user requirements.

Pub No. OEG-GENOS-L-E-(7a)-300 (Mar 2015)Printed in Japan

When using Okuma products, always read the safety precautionsmentioned in the instruction manual and attached to the product.

genos series - bulmakmetal...

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