genie hoist - parts, service and operations manualsmanuals.gogenielift.com/parts and service...

Serial Number Range

from SN 0284-8130 to0290-19110

Genie Hoist

Part No. 20942

Rev A21

June 2018

2 Genie Hoist Part No. 20942

June 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 20942 Genie Hoist 3

June 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Parts Figures101.1 Genie Hoist................................................................10

102.1 Base Assembly..........................................................12

103.1 Cylinder Assembly.....................................................14

104.1 Pneumatic Power Assembly......................................16

105.1 Load Platform Assembly............................................18

IndicesPart Number Index...............................................................20

Part Description Index.........................................................21

Cross References


June 2018

Table of Contents

This Page Intentionally Left Blank


June 2018

Table of Contents (continued)


June 2018

Notes


June 2018

Parts Stocking List


June 2018

How To Order Parts


June 2018

Fax Order Form


100 Parts Figures June 2018

101.1 Genie Hoist

Description Qty.Part No.Item

SEAL KIT,7 STAGE HOIST-COMP.2156GT--rebuild kit for all stages in cylinder

Load Platform Assembly Refer to 501.1..11

Cylinder Assembly Refer to 301.1...........12

Pneumatic Power Assembly Refer to401.1.......................................................1

3

Base Assembly Refer to 201.1................14


100 Parts FiguresJune 2018

101.1 Genie Hoist



102.1 Base Assembly


CLAMP SET(PAIR)20LB CO2TANK%%................................................1

2313GT1

CLAMP SET-(PAIR),10LB CO2 TANK.....12314GT1

CLAMP SET-(PAIR),*JAPAN* CO2.........12316GT1Japan

CO2 TANK MT.BRKT.WELD.-(EURO).....12181GT2Europe

CO2 TANK MT.BRKT.WELD.-(JAPAN).....12184GT2Japan

MOUNTING BRKT.ASSY-DOMES.C02...12310GT2Domestic

BASECASTING-TOWER/HOIST,DRILL...........1

2221GT3

VALVE,QUICK EXHAUST ( HOIST )......12211GT4

ELBOW,130238-4-4................................220516GT51

NIPPLE,1/4 MPT X 1.5",BRASS.............220515GT61

ELBOW,130239-4-4................................16642GT71

COUPLING,130138-4-2..........................12204GT81

QUICK DISCONNECT PLUG/#185........12205GT91

CASTER, POST SW W/SB 6 X 1.375.....42174GT10

NUT,LP NYLOCK,1/2-13.........................46086GT11

LEG ASSY. 24" W/HANDLE--2018--.......112no longer available

LEG TUBE W/PIN-24"HOIST/TOWER....321158GT12All Legs Incl.Pt.#13-#16

LEG TUBE W/PIN-30"HOIST/TOWER....321159GT12

LEG ASSY. 24" W/HANDLE--2012--.......12229GT12

LEG ASSY. 30" W/HANDLE--2024--.......12230GT12

LEG ASSY 24" W/HAND. 2015/2115......12454GT12

RIVET,STL,STL.MAN,P,.25 X .25...........46271GT13

LANYARD ASSY HOIST/AWP-7"**........42223GT14

CABLE OVAL SLEEVE, 1/16..................82238GT15

PIN,BALL RET.-.25 X 2.5........................411064GT16

Footnotes 1: Air Inlet configuration may vary on someunits. Refer to specific unit before ordering.



102.1 Base Assembly



103.1 Cylinder Assembly


CYLINDER ASSEMBLY-18 FT.--no longer available

SEAL KIT COMPLETE-HOIST23159GT--

CYLINDER ASSY,3.8M,HOIST III32228GT--

TUBE,RD,ALUM,DS 2 X .058.................11no longer available

TUBE ASSEMBLY-2018 6TH STAGE.....12no longer available

PISTON-7TH STAGE..............................12092GT3


PISTON, 6TH STAGE.............................12082GT5


PISTON, 5TH STAGE.............................12072GT7

TUBE ASSEMBLY-2018 3RD STAGE.....18no longer available

PISTON 4TH STAGE..............................12062GT9

PISTON W/PLUG-15 FT. #4....................12257GT9

TUBE ASSEMBLY-2012 2ND STAGE.....110no longer available

PISTON, 3RD STAGE.............................12052GT11

TUBE ASSEMBLY-2012 BASE...............112no longer available

PISTON ASSY-2ND STAGE,GH.............12003GT13Incl. Index #14,#15

PIN,COTTER,.063 X 1............................12161GT14

7/16 / 11.11 MM BALL............................12049GT15

PISTON ASSY-BASE,GH.......................12009GT16

SCREW,SET,HS 10-32 X.25...................52095GT17

SEAL KIT,7 STAGE HOIST-COMP..........52156GT17Incl. Index #18-#47

RETAINER RING - 2 1/4"........................12088GT18

FELT DUST SEAL / 2 1/4"......................12087GT19

STRIP-#7 PISTON-6.5"..........................12092AGT20

U-CUP, #27 1.75 X .313 X .313..............12094GT21

RETAINER RING - 2 1/2"........................12078GT22

FELT DUST SEAL / 2 1/2"......................12077GT23

O-RING, 1.75 X .188 <2-327>................12083GT24

STRIP-#6 PISTON-7.188"......................12082AGT25

U-CUP,#29 1.875 X .313 X .313.............12084GT26

RETAINER RING - 2 3/4"........................12068GT27

FELT DUST SEAL / 2 3/4"......................12067GT28

O-RING, 2 X .210 <2-329>.....................12073GT29

STRIP-#5 PISTON-7.688"......................12072AGT30

U-CUP, #31, 2 X .313 X .313..................12074GT31


RETAINER RING / 3"..............................12058GT32

FELT DUST SEAL / 3"............................12057GT33

O-RING, 2.25 X .210 <2-331>................12063GT34

STRIP-#4 PISTON-8.5"..........................12062AGT35

U-CUP, #33, 2.25 X .313 X .313.............12064GT36

RETAINER RING / 3 1/4"........................12048GT37

FELT DUST SEAL / 3 1/4"......................12047GT38

O-RING, 2.5 X .210 <2-333>..................12053GT39

STRIP-#3 PISTON-9.5"..........................12052AGT40

U-CUP, #35, 2.5 X .313 X .313...............12054GT41

RETAINER RING - 3 5/8"........................12038GT42

FELT DUST SEAL / 3 5/8" %%...............12037GT43

O-RING, 2.75 X .210 <2-335>................12043GT44

STRIP-#2 PISTON-10.063"....................12042AGT45

U-CUP, #37, 2.625 X .375 X.375............12044GT46

O-RING, 3.125 X .125 <2-235>..............12033GT47



103.1 Cylinder Assembly



104.1 Pneumatic Power Assembly


CONTROL HOSE ASSY-HOIST.............121101GT--includes items 6-11

HAND CONTROLASSEMBLY,COMPLETE.........................1

2330GT--

includes items 1-5

HOSE & HAND CONTROL ASSEMBLY2349GT--includes items 1-11

NIPPLE,ST, 1/4 MPT X 4 1/2..................12333GT1

VALVE MANIFOLD.................................12332GT2

DOWN BUTTON ASSEMBLY.................12336GT3

NIPPLE,CLOSE, ST, 1/4 MPT X 1..........12155GT4

CONTROL VALVE,A,1/4-1/4 FPT...........12331GT5

ADAPTER, 1/4NPT-M TO 3/16 BARB.....142338GT6

CONN,BR,SWIVEL,1/4FPT-3/16 HB......12453GT7

HOSE CRIMP,.5 O.D...............................42343GT8

HOSE-3/16,RUBBER,DUALWELD-BUL..............................192-inches

2168GT9

CONNECTOR,B,1/8 FPT 3/16 HS..........12347GT10

QUICK DISCON.PLUG 3/16 HS #189.....12346GT11

REGULATOR ASSY-METRIC,125 PSI....12167GT12Metric; includes items 13-23

REGULATOR ASSY-DOMESTICHOIST1...................................................1

2320GT12

Domestic; includes items 13-23

QUICK DISCONNECT SOCKETW/VALV...................................................1

2322GT12

QUICK DISCONNECT SOCKETW/VALV...................................................1

2322GT13

QUICK DISCON. SOCKET W/O VALVE2341GT--

BUSHING,130140-4-2............................12326GT14

PLUG,HEX HEAD,1/4 MPT BRASS.......12327GT15

Pressure Regulator.................................116

VALVE,PRESSURE RELEASE, 1/4"......12328GT17

NUT,CO2 CONNECTOR,DOMESTIC.....12324GT18Domestic

NUT CO2CONNECTOR,EUROPE/JAPAN.............1

2329GT18

Metric

HAND WRENCH CASTING....................12325GT19

SCREW,SET,HS 10-32 X.25...................12095GT20

CONN.,INLET STEM,B.**.......................12323GT21

O-RING RETAINER RING......................12371GT22

O-RING,.375 X .125................................12370GT23

CO2 TANK W/CARTON,20LB EMPTY.....12373-SGT24

HANDLE GUARD,CO2 TANK-LUXFER33738GT--

HANDLE GUARD,CO2TANK-CATALINA33739GT--

TOOL BOX..............................................12350GT25



104.1 Pneumatic Power Assembly



105.1 Load Platform Assembly


PLYWOOD LOAD PLATFORM-HOIST....12353GT1

M SERIES PLATFORM ASSEMBLY2352GT--

PIPE CRADLE, GRAY HOIST................280598GT2

SCREW,HHC,1/4-20 X 1.........................46888GT3

NUT,WOOD,1/4-20..................................411652GT4

PIPE-HOIST PLAT.SUPPT-18"GRIND.....42351GT5

SCREW,HHC,3/8-16 X 1.........................46175GT6

SCREW,RHM,10-32 X .38......................36066GT7

DECAL,HOIST "NO RIDERS"................12272GT8

DECAL,GT,GH,"350 MAX LOAD............12275GT9

DECAL,500 LB MAX LOAD....................12276GT9

DECAL,GENIE HOIST............................12101GT10

DECAL,DOWN SPEED..........................12098GT11

HEAD CASTING.....................................112component no longer available

HEAD CASTING,GT/GH--DRILLED--.....12231GT12

PLAT. CLAMP / #10726-S.......................22354GT13

UNDER TABLE BRACKET......................218870GT14

BOLT,CARRIAGE,1/4-20 X 1.25,G2.......89116GT15

WASHER,FLAT,USS,1/4"Y.....................86638GT16

WASHER,LOCK,.25................................86356GT17

NUT,HEX,1/4-20.....................................86357GT18



105.1 Load Platform Assembly

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

1311064GT ...................1911652GT ...................1918870GT ...................152003GT .....................152009GT .....................152033GT .....................152037GT .....................152038GT .....................152042AGT ...................152043GT .....................152044GT .....................152047GT .....................152048GT .....................152049GT .....................1320515GT ...................1320516GT ...................152052AGT ...................152052GT .....................152053GT .....................152054GT .....................152057GT .....................152058GT .....................152062AGT ...................152062GT .....................152063GT .....................152064GT .....................152067GT .....................152068GT .....................152072AGT ...................152072GT .....................152073GT .....................152074GT .....................152077GT .....................152078GT .....................152082AGT ...................152082GT .....................152083GT .....................152084GT .....................152087GT .....................152088GT .....................152092AGT ...................152092GT .....................152094GT .....................15, 172095GT .....................192098GT .....................192101GT .....................1721101GT ...................1321158GT ...................1321159GT ...................172155GT .....................11, 152156GT .....................152161GT .....................172167GT .....................172168GT .....................132174GT .....................132181GT .....................132184GT .....................132204GT .....................132205GT .....................132211GT .....................132221GT .....................132223GT .....................132229GT .....................132230GT .....................192231GT .....................132238GT .....................152257GT .....................192272GT .....................192275GT .....................192276GT .....................132310GT .....................132313GT .....................132314GT .....................1523159GT ...................132316GT .....................

PagePart Number

172320GT .....................172322GT .....................172323GT .....................172324GT .....................172325GT .....................172326GT .....................172327GT .....................172328GT .....................172329GT .....................172330GT .....................172331GT .....................172332GT .....................172333GT .....................172336GT .....................172341GT .....................172343GT .....................172346GT .....................172347GT .....................172349GT .....................172350GT .....................192351GT .....................192352GT .....................192353GT .....................192354GT .....................172370GT .....................172371GT .....................172373-SGT ..................172453GT .....................132454GT .....................1532228GT ...................1733738GT ...................1733739GT ...................1742338GT ...................196066GT .....................136086GT .....................196175GT .....................136271GT .....................196356GT .....................196357GT .....................196638GT .....................136642GT .....................196888GT .....................1980598GT ...................199116GT .....................


June 2018

Part Number Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

77/16 / 11.11 MM BALL.....15

AADAPTER, 1/4NPT-M TO 3/16 BARB.....17

BBase Assembly Refer to 201.1.....11BASE CASTING-TOWER/HOIST,DRILL.....13BOLT,CARRIAGE,1/4-20 X 1.25,G2.....19BUSHING,130140-4-2.....17

CCABLE OVAL SLEEVE, 1/16.....13CASTER, POST SW W/SB 6 X 1.375.....13CLAMP SET(PAIR)20LB CO2 TANK%%.....13CLAMP SET-(PAIR),*JAPAN* CO2.....13CLAMP SET-(PAIR),10LB CO2 TANK.....13CO2 TANK MT.BRKT.WELD.-(EURO).....13CO2 TANK MT.BRKT.WELD.-(JAPAN).....13CO2 TANK W/CARTON,20LB EMPTY.....17CONN,BR,SWIVEL,1/4FPT-3/16 HB.....17CONN.,INLET STEM,B.**.....17CONNECTOR,B,1/8 FPT 3/16 HS.....17CONTROL HOSE ASSY-HOIST.....17CONTROL VALVE,A,1/4-1/4 FPT.....17COUPLING,130138-4-2.....13Cylinder Assembly Refer to 301.1.....11CYLINDER ASSEMBLY-18 FT......15CYLINDER ASSY,3.8M,HOIST III.....15

DDECAL,500 LB MAX LOAD.....19DECAL,DOWN SPEED.....19DECAL,GENIE HOIST.....19DECAL,GT,GH,"350 MAX LOAD.....19DECAL,HOIST "NO RIDERS".....19DOWN BUTTON ASSEMBLY.....17

EELBOW,130238-4-4.....13ELBOW,130239-4-4.....13

FFELT DUST SEAL / 2 1/2".....15FELT DUST SEAL / 2 1/4".....15FELT DUST SEAL / 2 3/4".....15FELT DUST SEAL / 3 1/4".....15FELT DUST SEAL / 3 5/8" %%.....15FELT DUST SEAL / 3".....15

HH A N D C O N T R O LASSEMBLY,COMPLETE.....17

HAND WRENCH CASTING.....17HANDLE GUARD,CO2 TANK-LUXFER.....17HANDLE GUARD,CO2TANK-CATALINA.....17HEAD CASTING.....19HEAD CASTING,GT/GH--DRILLED--.....19HOSE & HAND CONTROL ASSEMBLY.....17HOSE CRIMP,.5 O.D......17HOSE-3/16,RUBBER,DUAL WELD-BUL.....17

LLANYARD ASSY HOIST/AWP-7"**.....13LEG ASSY 24" W/HAND. 2015/2115.....13LEG ASSY. 24" W/HANDLE--2012--.....13LEG ASSY. 24" W/HANDLE--2018--.....13LEG ASSY. 30" W/HANDLE--2024--.....13LEG TUBE W/PIN-24"HOIST/TOWER.....13LEG TUBE W/PIN-30"HOIST/TOWER.....13Load Platform Assembly Refer to 501.1.....11

MM SERIES PLATFORM ASSEMBLY.....19MOUNTING BRKT.ASSY-DOMES.C02.....13

NNIPPLE,1/4 MPT X 1.5",BRASS.....13NIPPLE,CLOSE, ST, 1/4 MPT X 1.....17NIPPLE,ST, 1/4 MPT X 4 1/2.....17NUT CO2 CONNECTOR,EUROPE/JAPAN...17NUT,CO2 CONNECTOR,DOMESTIC.....17NUT,HEX,1/4-20.....19NUT,LP NYLOCK,1/2-13.....13NUT,WOOD,1/4-20.....19

OO-RING RETAINER RING.....17O-RING, 1.75 X .188 <2-327>.....15O-RING, 2 X .210 <2-329>.....15O-RING, 2.25 X .210 <2-331>.....15O-RING, 2.5 X .210 <2-333>.....15O-RING, 2.75 X .210 <2-335>.....15O-RING, 3.125 X .125 <2-235>.....15O-RING,.375 X .125.....17

PPIN,BALL RET.-.25 X 2.5.....13PIN,COTTER,.063 X 1.....15PIPE CRADLE, GRAY HOIST.....19PIPE-HOIST PLAT.SUPPT-18"GRIND.....19PISTON 4TH STAGE.....15PISTON ASSY-2ND STAGE,GH.....15PISTON ASSY-BASE,GH.....15PISTON W/PLUG-15 FT. #4.....15PISTON, 3RD STAGE.....15PISTON, 5TH STAGE.....15PISTON, 6TH STAGE.....15PISTON-7TH STAGE.....15PLAT. CLAMP / #10726-S.....19PLUG,HEX HEAD,1/4 MPT BRASS.....17PLYWOOD LOAD PLATFORM-HOIST.....19Pneumatic Power Assembly Refer to 401.1...11Pressure Regulator.....17

QQUICK DISCON. SOCKET W/O VALVE.....17QUICK DISCON.PLUG 3/16 HS #189.....17QUICK DISCONNECT PLUG/#185.....13QUICK DISCONNECT SOCKET W/VALV.....17

RREGULATOR ASSY-DOMESTIC HOIST1.....17REGULATOR ASSY-METRIC,125 PSI.....17

RETAINER RING - 2 1/2".....15RETAINER RING - 2 1/4".....15RETAINER RING - 2 3/4".....15RETAINER RING - 3 5/8".....15RETAINER RING / 3 1/4".....15RETAINER RING / 3".....15RIVET,STL,STL.MAN,P,.25 X .25.....13

SSCREW,HHC,1/4-20 X 1.....19SCREW,HHC,3/8-16 X 1.....19SCREW,RHM,10-32 X .38.....19SCREW,SET,HS 10-32 X.25.....15, 17SEAL KIT COMPLETE-HOIST.....15SEAL KIT,7 STAGE HOIST-COMP......11, 15STRIP-#2 PISTON-10.063".....15STRIP-#3 PISTON-9.5".....15STRIP-#4 PISTON-8.5".....15STRIP-#5 PISTON-7.688".....15STRIP-#6 PISTON-7.188".....15STRIP-#7 PISTON-6.5".....15

TTOOL BOX.....17TUBE ASSEMBLY-2012 2ND STAGE.....15TUBE ASSEMBLY-2012 BASE.....15TUBE ASSEMBLY-2018 3RD STAGE.....15TUBE ASSEMBLY-2018 5TH STAGE.....15TUBE ASSEMBLY-2018 6TH STAGE.....15TUBE ASSEMBLY-2024 4TH STAGE.....15TUBE,RD,ALUM,DS 2 X .058.....15

UU-CUP, #27 1.75 X .313 X .313.....15U-CUP, #31, 2 X .313 X .313.....15U-CUP, #33, 2.25 X .313 X .313.....15U-CUP, #35, 2.5 X .313 X .313.....15U-CUP, #37, 2.625 X .375 X.375.....15U-CUP,#29 1.875 X .313 X .313.....15UNDER TABLE BRACKET.....19

VVALVE MANIFOLD.....17VALVE,PRESSURE RELEASE, 1/4".....17VALVE,QUICK EXHAUST ( HOIST ).....13

WWASHER,FLAT,USS,1/4"Y.....19WASHER,LOCK,.25.....19


June 2018

Part Description Index

This Page Intentionally Left Blank


June 2018

Part Description Index (continued)

Parts M

anualG

enie Hoist

from S

N 0284-8130 to 0290-19110

Part No.20942

Rev A21

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