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AIR FORCE ARMY TECHNICAL MANUAL NAVY PUBLICATION MARINE CORPS STOCK LIST T.O. 35C2-3-443-4 TM 5-6115-458-24P NAVFAC P-8-629-24P SL-4-07536 TECHNICAL MANUAL ORGANIZATIONAL, INTERMEDIATE (FIELD) (DIRECT SUPPORT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKIT MTD., 200 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS DOD MODELS MEP009A MEP108A CLASS UTILITY PRECISE HERTZ 50/60 50/60 NSN 6115-00-133-9104 6115-00-935-8729 DOD MODEL MEP009AWF MEP009AWE INCLUDING OPTIONAL KITS NOMENCLATURE WINTERIZATION KIT, FUEL BURNING WINTERIZATION KIT, ELECTRIC NSN 6115-00-403-3761 6115-00-489-7285 THIS TECHNICAL MANUAL IS BEING PREPARED BY THE AUTOMATED TECHNICAL ORDER SYSTEM (ATOS). AS CHANGE PAGES ARE GENERATED THEY WILL REFLECT CURRENT SPECIFICATON REQUIREMENTS. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION DISTRIBUTION STATEMENT A - Approved for public release; distribution Is unlimited. Other requests for this document shall be referred to Sacramento ALC/TILBE, 3200 Peacekeeper Way, Suite 1, McClellan AFB CA 95652-1026. Published under authority of the Secretary of the Air Force 1 JANUARY 1977 CHANGE 9 - 9 JUNE 1994

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  • AIR FORCEARMY TECHNICAL MANUAL

    NAVY PUBLICATIONMARINE CORPS STOCK LIST

    T.O. 35C2-3-443-4TM 5-6115-458-24P

    NAVFAC P-8-629-24PSL-4-07536

    TECHNICAL MANUAL

    ORGANIZATIONAL, INTERMEDIATE (FIELD)(DIRECT SUPPORT AND GENERAL SUPPORT)AND DEPOT MAINTENANCE REPAIR PARTS

    AND SPECIAL TOOLS LIST

    GENERATOR SET,DIESEL ENGINE DRIVEN,

    TACTICAL SKIT MTD., 200 KW,3 PHASE, 4 WIRE,

    120/208 AND 240/416 VOLTS

    DOD MODELSMEP009AMEP108A

    CLASSUTILITYPRECISE

    HERTZ50/6050/60

    NSN6115-00-133-91046115-00-935-8729

    DOD MODELMEP009AWFMEP009AWE

    INCLUDING OPTIONAL KITS

    NOMENCLATUREWINTERIZATION KIT, FUEL BURNINGWINTERIZATION KIT, ELECTRIC

    NSN6115-00-403-37616115-00-489-7285

    THIS TECHNICAL MANUAL IS BEING PREPARED BY THE AUTOMATED TECHNICAL ORDER SYSTEM (ATOS). ASCHANGE PAGES ARE GENERATED THEY WILL REFLECT CURRENT SPECIFICATON REQUIREMENTS.

    BASIC AND ALL CHANGESHAVE BEEN MERGED TO MAKETHIS A COMPLETE PUBLICATION

    DISTRIBUTION STATEMENT A - Approved for public release; distribution Is unlimited. Other requests for thisdocument shall be referred to Sacramento ALC/TILBE, 3200 Peacekeeper Way, Suite 1, McClellan AFB CA95652-1026.

    Published under authority of the Secretary of the Air Force

    1 JANUARY 1977CHANGE 9 - 9 JUNE 1994

    myricktrText Box15 JANUARY 1977

    myricktrText BoxCHANGE 9 - 27 MAY 1994

  • T.O. 35C2-34434INSERT LATEST CHANGED PAQES. DESCOY SUPSEDED PACES.

    L LIST OF EFFECTIVE PAGES INOTE: The portion of t text ectd by thechang Indiaed by a verticalnein the outer mamrgn

    of the page. Chonge to ilutratwne re Indicaled by minbiture pointing hands. Changes tn wiringdiegranm are Indicated by aded area.

    Dates of Issue for original and changed pages are:

    Original ... 0. 15 Jan 77 Change ... 5.1 Mar 90Change ... 1. 30 Jun 78 Change ... 6. 6 Aug 91Change ... 2. 20 May 82 Change ... 7. 4 Feb 92Change ... 3. 9 Dec 85 Change ... 8. 3 Nov 93Change ... 4. 7 May 87 Change ... 9. 27 May 94

    TOTAL NUMBER OF PAGES IN THIS PUBUCATION IS 620, CONSISTING OF THE FOLLOWING:

    *Change PageNo. No.

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  • T.O. 35C2-3-443-4

    LIST OF EFFECTIVE PAGES

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    Zero In this column Indicates an original page

    B/(C blank)Change 9

  • All specific cautions and warnings con-tained in this manual shall be strictlyadhered to. Otherwise, severe injury,death and/or damage to the equipmentmay result.

    HIGH VOLTAGE

    is produced when this generator set isin operation.

    DEATH

    or severe burns may result if personnelfail to observe safety precautions. Donot operate this generator set until theground terminal stud has been connectedto a suitable ground. Disconnect thebattery ground cable before removingand installing components on the engineor in the electrical control panel system.

    Do not attempt to service or otherwisemake any adjustments, connections orreconnections of wires or cables untilgenerator set is shut-down and completelyde-energized.

    DANGEROUS GASES

    Batteries generate explosive gas duringcharging; therefore, utilize extreme caution,do not smoke, or use open flame in vicinitywhen servicing batteries.

    Exhaust discharge contains noxious anddeadly fumes. Do not operate generatorsets in inclosed areas unless exhaust dis-charge is properly vented to the outside.

    AIR FORCE T.0. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    DANGEROUS GASES (Cont)

    When filling fuel tank, maintain metal tometal contact between filler nozzle and fueltank. Do not smoke or use an open flame inthe vicinity.

    Use extreme care, should a selenium recti-fier malfunction, to avoid Inhalation ofpoisonous fumes.

    LIQUIDS UNDER PRESSURE

    are generated as a result of operation of thegenerator set. Do not expose any part of thebody to a high pressure leak in the fuel orhydraulic system of the generator set.

    Relieve pressure from radiator before re-moving radiator cap.

    NOISE

    operating level of this generator can causehearing damage. Ear protectors, as recom-mended by the medical or safety officer, mustbe worn when working near this set.

    CAUTION

    DAMAGE

    to the equipment may result if personnel failto observe the cautions contained in thismanual.

    If generator set is shut-down by the operationof a safety device, do not attempt to operatethe unit until the cause has been determinedand eliminated.

  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    Page Illustration

    Introduction .. ............. .. ........ ..... . .Repair Parts List. ........................Batteries and Related Parts.. . . ... .....Exhaust Pipes ...............................Identification Plates ...........................Radiator Assembly. . .. . ...................Wiring and Electrical Control Elements .............Generator Control Assembly ... . ............Generator Assembly ..........................Engine Assembly and Components .................Winterization Kit Fuel Burning (Regular) ........Sub Base Assembly ...........................Heaters Winterization Electric (Regular) .............Load Bank Dummy Load Kit......................Kits and Sets................................Not Applicable. ..............................National Stock Number and Reference Number Index.Reference Designator Index

    V

    1I7

    1 13 74359

    153163329347361379398409410

    Section ISection IIGroup 01Group 02Group 03Group 04Group 05Group 06Group 07Group 08Group 09Group 10Group 11Group 12Group 13Section IIISection IVSection V

    12389

    10282966697277

    i

  • LIST OF ILLUSTRATIONS

    AIR FORCE T.O. 3SC2-3-443-4/ARMY TM 546115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    Title

    Batteries and Related Parts .... .......................Exhaust Pipes and Related Parts .........................Identification Plates ................. .. ......... .... . .Housing Doors, Covers and Related Parts ... ...............Generator Set Frame ................. ...... ..... ......Lifting Frame Assembly ..............................Day Tank Assembly ...................................Radiator and Shutter Assembly ...........................Engine Wiring and Electrical Control Elements (6 Sheets).Generator Control Assembly (4 Sheets)......................Control Cubicle Assembly (3 Sheets) .......................Circuit Breaker Box Assembly ..........................Fault Locating Indicator ....................Convenience Receptacle Assembly......................Special Relay Box Assembly .Electronic Component Assembly ..........................Exciter Regulator Assembly (2 Sheets) ......................Voltage Regulator Assembly (2 Sheets) ......................Voltage Regulator Sub-Assembly .........................Reconnection Board Assembly ..........................Frame and Transformer Assembly ......................Load Measuring Assembly ...........................Tactical Relay Group Assembly (2 Sheets)..................Precise Relay Box Assembly (2 Sheets) . ...................Governor Control Unit . .............Governor Printed Circuit Board Assembly ..................Generator and Related Parts .................Generator (2 Sheets) ..................................Engine Assembly (4 Sheets) .. .. .....................Engine Overspeed Shutdown Assembly ......................Hydraulic Filter Assembly ............................Electric Governor Actuator Unit ..... . . ..... .. ............Alternator .........................................Alternator, Battery Charging.Overspeed Switch ....................................Speed Switch Assembly ..... ...............................Air Cleaner Assembly ...............................Starter Motor .... ................................Fuel Filter and Pump Assembly .........................Fuel Filter and Strainer Assembly ........................Breather Group .....................................Alternator Mounting Group .............................Fan Mounting Group ..................................Speed Switch Drive Group ..............................Fuel Pump Group ................... .................Turbocharger Group .. .. .... .... .. .. ...........Oil Filter Group ...................................Oil Cooler Group ....................................Water Lines Group ...................................Water Pump Group ...................................Secondary Fuel Filter and Relief Valve Group .................Hydraulic Pump Drive Group.............................Utility Governor Group (2 Sheets) .......................Utility Governor Assembly ..............................Fuel Injection Group (2 Sheets) ...........................Accessory Drive Group ................................Exhaust Manifolds Group ...............................After Cooler Group ...................................Oil Pan Group and Related Parts ..........................Oil Pump Group .....................................Camshaft Group and Related Parts .........................Cylinder Head and Valve Mechanism Group (2 Sheets) ............Flywheel and Flywheel Housing Group ......................Camshaft Drive Group .......................... ......

    Number

    123456789

    10111213141516171819202122232425262728293031323333A3434A35363738394041424344454647484950515253545556575859606162

    Page

    x6

    1014202632365258728284889298

    1021081141181221261301361421461521541621741 78180184188192194194B198204208210212214216220224230234238244248254258266270276282284288292296300306

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  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-4.58-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    LIST OF ILLUSTRATIONS (Cont)

    Title

    Connecting Rod and Piston Group ...................................Crankshaft Damper and Support Group ..............................Cylinder Block and Covers Group (2 Sheets) ...........................Winterization Kit, Fuel Burning (Regular) (2 Sheets) ......................Control Box Assembly, Heater, Fuel Burning Kit........................Engine Heater ...............................................Base Assembly (2 Sheets) ........................................Fuel Tank Assembly ...........................................Tool Stowage Box Assembly ......................................Winterization Kit, Electric Heater (Regular) (2 Sheets) ....................Control Box Assembly, Electric Heater, Winterization Kit (Regular) (2 Sheets) . .Pump Assembly ..............................................Electric Heater ..............................................Dummy Load Kit ..............................................Dummy Load Kit Assembly, Dummy Load Kit (4 Sheets) ...................Control Box Assembly, Dummy Load Kit (2 Sheets).......................Reconnection Board Assembly .....................................

    Number

    6364656667686970717273747576777879

    Page

    314316320328336340346354358360366372376378380388396

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  • Section 1. INTRODUCTION

    1. SCOPE.

    This joint Army, Navy, Air Force and MarineCorps manual lists repair parts and special tools,required for the performance of organizational,intermediate (field), direct and general support anddepot maintenance of the generator set. The follow-ing paragraphs are keyed to applicable users. Allusers should read paragraph 4, Special Information,prior to using this manual.

    NOTE

    (Army) Repair parts listed represent thoseauthorized for use at indicated maintenancelevels and will be requisitioned on an "asrequired" basis until stockage is justifiedby demand in accordance with AR 710-2.

    NOTE

    (Army) Organizational Maintenance person-nel are to extract the maintenance coded"O" items they require from Section II,Column (2), Third and/or Fourth Positionof the Direct and General Support RepairParts and Special Tools List.

    2. GENERAL

    This Repair Parts and Special Tools List isdivided into the following sections:

    a. (All) Repair Parts - Section II. A list of repairparts authorized for the performance of maintenanceat the organizational, intermediate (field), direct sup-port, general support and depot level in figure anditem number sequence.

    b. (All) Special Tools, Test and Support Equipment- Section III. A list of special tools, test and supportequipment authorized for the performance of mainten-ance at the organizational, intermediate (field), dir-ect support, general support and depot level.

    c. National Stock Number and Reference NumberIndex - Section rV. A list of National stock numbersin ascending numerical sequence, followed by a listof reference numbers appearing in all the listings, inascending alpha-numeric sequence, cross-referencedto the illustration figure number and item number.

    d. Reference Designator Index - Section V. TheReference Designator Column includes all assignedreference designators arranged first in alphabeticalorder, second in numeric order. Opposite eachsymbol is listed the figure and item number of thepart in Section II and the reference number.

    3. EXPLANATION OF COLUMNS.

    The following provides an explanation of columnsin the tabular lists in Sections II and III.

    AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    a. (All) Illustration. (Column 1) This column isdivided as follows:

    (1) Figure Number. Indicates the figure numberof the illustration on which the item is shown.

    (2) Item Number. Indicates the callout numberused to reference the item on the illustration.

    b. (All) Source, Maintenance, and RecoverabilityCodes (SMR). (Column 2).

    (1) Uniform Source Codes applicable to allMilitary Services.

    GENERAL: Source Codes are assigned to supportitems to indicate the manner of acquiring supportitems for maintenance, repair or overhaul of enditems. Source Codes are entered in the first andsecond positions of the Uniform SMR Code formatas follows:

    CODE DEFINITION

    PA Item procured and stocked for anticipatedor known usage.

    PB Item procured and stocked for insurancepurposes because essentiality dictatesthat a minimum quantity be available inthe supply systems.

    PC Item procured and stocked and which other-wise would be coded PA except that it isdeteriorative in nature.

    PD Support item, excluding support equipment,procured for initial issue or outfitting andstocked only for subsequent or additionalinitial issues or outfittings. Not subject toautomatic replenishment.

    PE Support equipment procured and stocked forinitial issue or outfittings to specified main-tenance repair activities.

    PF Support equipment which will not be stockedbut which will be centrally procured ondemand.

    PG Item procured and stocked to provide forsustained support for the life of the equip-ment. It is applied to an item peculiar tothe equipment which because of probablediscontinuance or shutdown of productionfacilities would prove uneconomical to re-produce at a later time.

    KD An item of depot overhaul/repair kit andnot purchased separately. Depot kit de-fined as a kit that provides items requiredat the time of overhaul or repair.

    V

  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5.6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    CODE DEFINITION

    KF An item of a maintenance kit and not pur-chased separately. Maintenance kit definedas a kit that provides an item that can bereplaced at organizational or intermediatelevels of maintenance.

    KB Item included in both a depot overhaul/repair kit and a maintenance kit.

    MO Item to be manufactured or fabricated atorganizational level.

    MF Item to be manufactured or fabricated atintermediate maintenance levels.

    Air Force - Intermediate (*)Army - Direct Support (*)Marine Corps - 3rd EchelonNavy - Afloat

    MH Item to be manufactured or fabricated atintermediate maintenance levels.

    Air Force - Intermediate (*)Army - General Support (*)Marine Corps - 4th EchelonNavy - Ashore

    MG Item to be manufactured or fabricated atboth afloat and ashore intermediate main-tenance levels - Navy use only.

    MD Item to be manufactured or fabricated atdepot maintenance level.

    AO Item to be assembled at organizationallevel.

    AF Item to be assembled at intermediate main-tenance levels.

    Air Force - Intermediate (*)Army - Direct Support (*)Marine Corps - 3rd EchelonNavy - Afloat

    AH Item to be assembled at intermediate main-tenance levels.

    Air Force - Intermediate (*)Army - General Support (*)Marine Corps - 4th EchelonNavy - Ashore

    AG Item to be assembled at both afloat andashore intermediate maintenance level -Navy use only.

    AD Item to be assembled at depot maintenancelevels.

    XA Item is not procured or stocked because therequirements for the item will result in thereplacement of the next higher assembly.

    CODE DE*:FINITION

    XB Item is not procured or stocked. If notavailable through salvage, requisition.

    XC Installation drawings, diagram, instructionsheet, field service drawing, that is iden-tified by manufacturer's part number.

    (*) NOTE: For USAF and the USA Safeguard Pro-gram, only Code "F" will be used to denote inter-mediate maintenance. On joint programs, use ofeither code F or H by the joining service will denoteintermediate maintenance to USAF and the USASafeguard Program.

    (2) Uniform Maintenance Codes applicable toall Military Services:

    GENERAL: Maintenance Codes are assigned to in-dicate the levels of maintenance authorized to USEand REPAIR support items. The Maintenance Codesare in the third and fourth position of the UniformSMR Code Format.

    (a) USE (THIRD POSITION): The MaintenanceCode entered in the third position indicates thelowest level maintenance level authorized to remove,replace, and use the support item. The MaintenanceCode entered in the third position indicates one ofthe following levels of maintenance.

    CODE APPLICATION, EXPLANATION

    0 Support item is removed, replaced, usedat the organizational level of maintenance.

    F Support item is removed, replaced, usedat the following intermediate levels.

    USAF - Intermediate (*)USA - Direct Support (*)USN - AfloatUSMC - Third Echelon

    G Support item is removed, replaced, usedat both afloat and ashore intermediatelevels: Navy only.

    H Support Item is removed, replaced, usedat the following intermediate levels:

    USAF - Intermediate (*)USA - General Support (*)USN - Ashore (only)USMC - Fourth Echelon

    D Support items that are removed, replaced,used at Depot only:

    USAF - Depot, Mobile Depot and Special-ized Repair Activity

    USA - Depot, Mobile Depot and SpecializedRepair Activity

    USN - Aviation Rework, Avionics andOrdinance Facilities, and Shipyards

    USMC - Depot

    vi

  • TO 35C2-3-443-4

    (b) REPAIR (FOURTH POSITION): The maintenance code entered in the fourth position indicateswhether the item is to be repaired and identifies thelowest maintenance level with the capability to perform complete repair (i.e., all authorized maintenance functions).

    CODE APPLICATION/EXPLANATION

    O The lowest maintenance level capable ofcomplete repair of the support item isthe organizational level.

    F The lowest maintenance level capable ofcomplete repair of the support item is thefollowing intermediate level:

    USAF - Intermediate (*)USA - General Support (*)USN - Ashore (Only)USMC - Fourth Echelon

    H The lowest maintenance level capable ofcomplete repair of the support item is thefollowing intermediate level:

    USAF - Intermediate (*)USA - General Support (*)USN - Ashore (Only)USMC - Fourth Echelon

    (*) NOTE: For USAF programs and the USA Safe-guard Program , Code Fwill beused to denote intermediate maintenance. On joint programs, use ofeither Code F or H by the joining Service will denoteintermediate maintenance to USAF and the USA Safe-guard Program.

    G Both afloat and ashore intermediate levelsare capable of complete repair of supportitem: Navy only.

    D The lowest maintenance level capable ofcomplete repair of the support item is thedepot level.

    USAF - Depot, Mobile Depot and Special-ized Repair ActivityUSA - Depot, Mobile Depot, SpecializedRepair ActivityUSN - Aviation Rework, Avionics andOrdinance Facilities, ShipyardsUSMC - Depot

    L Repair restricted to designated SpecializedRepair Activity.

    Z Nonrepairable. No repair is authorized.

    B No repair is authorized. The item may bereconditioned by adjusting, lubricating,etc., at the user level. No parts or specialtools are procured for the maintenace ofthis item.

    (3) Uniform Recoverability Codes applicableto all Military Services:

    GENERAL: Recoverability Codes are assigned tosupport items to indicate the disposition action onunserviceable items. The recoverability code isentered in the fifth position of the uniform SMRCode Format as follows:

    RECOVERABILITYCODES DEFINITION

    Z Nonrepairable item. When unserviceable,condemn and dispose at the level indicatedin column 3.

    O Repairable item. When uneconomicallyrepairable, condemn and dispose atorganizational level.

    F Repairable item. When uneconomicallyrepairable, condemn and dispose at thefollowing intermediate levels:

    USAF - Intermediate (*)USA - Direct Support (*)USN - AfloatUSMC - Third Echelon

    H Repairable item. When uneconomicallyrepairable, condemn and dispose at thefollowing levels:

    USAF - Intermediate (*)USA - Direct Support (*)USN - AshoreUSMC - Fourth Echelon

    (*) NOTE: For USAF programs and the USA Safe-guard Program, Code F will be used to denote in-termediate maintenance. On joint programs, useof either Code F or H by the joining Service willdenote intermediate level to USAF and the USA Safe-guard program.

    D Repairable item. When beyond lower levelrepair capability, return to depot. Condem-nation and disposal not authorized belowdepot level.

    L Repairable item. Repair, condemnation anddisposal not authorized below depot/Special-ized Repair Activity level.

    A Item requires special handling or condemna-tion procedures because of specific reasons(i.e., precious metal content, high-dollarvalue, critical material or hazardousmaterial). Refer to appropriate manuals/directives for specific instructions.

    c. (USMC) Special Stockage Indicator Code andReplacement Factor (Column 3).

    (1) Special Stockage Indicator Code: Thiscolumn reflects the condition under which certainmaintenance parts, (parts assigned NSN's and codedin the "P" senes source code of the SMR code) arestocked. The codes are explained as follows:

    I

    Change 4 vii

  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6 1-4S9-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-407536A

    RECOVERABILITYCODES DEFINITION

    No Code Indicates that the part may or may not beauthorized in initial allowances to usingor supporting organizations. The mannerof determining initial issue allowances isexplained in paragraph (2) below.

    Applied to maintenance parts for whichpredicted consumption would not warrantinclusion in Mount-Out but, for which aquantity of one (1) is authorized as insur-ance for Mount-Out using a 360-daycriteria. This criteria is based on thetotal density of equipments employed bythe DIV/WING TEAM. Mount-Out allow-ances, so authorized, will be stocked bythe FSR or the MWSG in the case ofMarine Wing peculiar equipment, asapplicable.

    D Applied to maintenance parts that are notconsidered critical or essential to be onhand and are, therefore, not authorizedin initial allowances; however, these itemsare stocked within the Supply System andmay be requisitioned based upon usage.

    T Indicates that the part is authorized ingarrison operating allowances in order tocomply with state and local laws; however,the part is not authorized in Mount-Outsince it is not combat essential.

    (2) Replacement Factor. This column reflectsthe replacement factor assigned to each nationallystocked numbered maintenance repair part. Thisfactor is assigned to the repair part on its firstappearance in the publication. The replacementfactor, expressed as a decimal, indicates the aver-age rate at which the type of item so coded has beenused by Marine Corps field units or the rate at whichdesign engineers anticipate the item will fail, wearout, or otherwise require replacement. All computa-tions are based on a replacement period of one year.Therefore, a replacement factor of 0. 008, appliedto an item in this stock list, indicates that eight outof every one thousand of such items used in the enditem of equipment to which this publications per-tains, is predicted to need replacement in one year.Likewise, 0.004 reflects that four out of everythousand in use are predicted to require replacementin one year, while 2. 0 shows that every one in use ispredicted to be replaced twice during each year.

    (a) Initial authorized stockage levels of consum-able and salvageable items for an organization are tobe computed for predicted consumption based on thenumber of items employed and/or supported by anorganization within the number of days for whichstockage is authorized. In computing GarrisonOperating Stock or Mount-Out, authorized levels canbe determined by the requiring Marine Corps unit bymultiplying the replacement factor times the quantityused per equipment times the number of end itemsemployed by the using organization or supported by

    the service organization times the authorized daylevel expressed in months and divided by 12.Specific formulas and examples are provided inMarine Corps Order, MCO P4400. 79.

    The replacement factors used in initial stockagecomputations, should be revised, if warranted, aftersignificant usage is experienced in accordance withthe guidelines of MCO 4400. 32A. The followingformula replacement factor, "X" represents actualusage experience (1 year), "A" represents the appli-cation per equipment, and "B" represents the numberof equipments supported.

    XW' A x B

    (b) Initial allowances for maintenance floatitems (recoverability codes "R" and "D" for theFMF and appropriate post and stations are as furn-ished by Initial Issue Actions.

    Changes to maintenance replacement rates result-ing from actual usage may require recomputation ofmaintenance float allowances by holding units. Anyrequired recomputation of maintenance float allow-ances will be made in accordance with MCO 4000. 6.

    (c) The replacement factor for same as (S/A)items is indicated upon the first appearance of theitem in the major combination, component orassembly.

    (d) (All) National Stock Number (Column 4) indi-cates the National Stock Number assigned to the itemand will be used for requisitioning purposes.

    (e) (All) Description (Column 5). Indicates theNational item name and any additional description ofthe item required. The abbreviation "w/e" whenused as part of the nomenclature, indicates theNational Stock Number includes all armament, equip-ment, accessories, and repair parts issued with theitem. A part number or other reference number isfollowed by the applicable five-digit Federal SupplyCode for manufacturers in parentheses. Repairparts quantities, including kits, sets, and assem-blies, are shown in front of the repair part name.

    (f) (All) Unit of Measure (U/M) (Column 6). Atwo character alphabetic abbreviation indicating theamount or quantity of the item upon which the allow-ances are based, e. g., ft, ea, pr, etc.

    (g) (All) Quantity Incorporated in Unit (Columno).Indicates the quantity of the item used in the assem-bly group. A "V' appearing in this column in lieu ofa quantity indicates that a definite quantity cannot beindicated (e.g., shims, spacers, etc. ).

    (h) (MC) Quantity per equipment (Column 8).Indicates the consolidated quantity of a maintenancepart used on an end item upon the parts first appear-ance in this publication.

    4. SPECIAL INFORMATION. (Use the followingparagraphs as applicable).

    viii

  • TO 35C2-3-443-4a. (All) Identification of the usable on codes of

    this publication arc:

    CODE

    A

    USED ON

    MEP009A

    B MEP108A

    b. (Army) Repair parts mortality has been basedon 5000 hours operation per year.

    c. (Army) The basis of issue for authorized tools,test and support equipment is the number of enditems of equipment supponed and the number ofmaintenance personnel allocated to perform the re-quired maintenance operations as follows: (such as,soldering iron per five MOS284.1 supporting 1-15Radio Set AN/ARC-5 1).

    d. (Army) Parts which require manufacture ofassembly at a category higher than that authorizedfor installation will indicate in the source column,the higher category.

    e. Slockage Information.

    (1) Air Force stockage information is containedin Initial Supply Support Lists issued separately fromthis publication by SMAMA in accordance with AFM67-1, part 1, chapter 12.

    (2) Navy stockage objectives are contained inConsolidated Shipboard Allowance List as furnishedseparatet from this publication by the Ship PartsControl Center.

    5. HOW TO LOCATE REPAIR PARTS.

    a. (All) When National stock number or referencenumber is unknown:

    (1) First. Using the table of contents, deter-mine the assembly group, i.e., batteries and re-lated parts, exhaust and breather pipes, within whichthe repair part belongs. This is necessary since il-lustrations are prepared for assembly groups, andlistings are divided into the same groups.

    (2) Second. Find the illustration covering theassembly group to which the repair part belongs.

    (3) Third. Identify the repair part on the illus-tration and note the illustration figure and item num-ber of the repair part.

    (4) Fourth. Using the Repair Parts Listing,find the assembly group which the repair part belongsin and locate the illustration figure and item numbernoted on the illustration.

    b. (All) When National stock number or referencenumber is known:

    (I) First. Using the Index of National StockNumbers and Reference Numbers, find the pertinentNational stock number or reference number. Thisindex is in ascending NSN sequence followed by alist of reference numbers in alphanumeric sequence,crossreferenced to the illustration figure numberand item number.

    (2) Second. Using the Repair Part Listing, findthe insert as applicable (functional group, functionalsubgroup or assembly group) of the repair part andthe illustration figure number and item number ref-erenced in the Index of National Stock Numbers andReference Numbers.

    6. USE OF THE REFERNCE DESIGNATOR INDEXSECTION.

    This section (Section V) is used when the refer-ence designator is known or identified by other tech-nical manuals supporting this equipment. The refer-ence number is given in this Section. If descriptionon location is desired, note the figure and item num-ber. Turn to Section II to the noted figure and itemnumber. The location of the part and description isgiven in this listing.

    7. ABBREVIATIONS.

    Abbreviations used in preparation of this tech-nical manual are in accordance with MIL-STD-12.

    8. FEDERAL SUPPLY CODES FOR MANUFACT-URERS.

    For listing see H4-1 or H4-2.

    9. RECOMMENDATIONS FOR MAINTENANCEPUBLICATION IMPROVEMENTS.

    Report of errors, omissions, and recommenda-tions for improving this publication by the indivi-dual user is encouraged. Reports should be submit-ted as follows:

    a. Air Force AFTO Form 22 in accordance withT.O. 00-5-1, direct to:

    CommanderSacramento Air Logistics Center

    A Attn: MMEDTMcClellan AFB, California 95652

    b. Army DA Form 2028, direct to:

    Commander U.S. Army Troop Support Command.Attn: AMSTR-MCTS4300 Goodfellow Blnd.St. Louis, MO 63120-1798

    c. Marine Corps NAVMAC 10772Z direct to:

    Commanding GeneralMarine Corps Logistics Support Base, AtlanticAttn: Code P844Albany, Ga 31704

    d. Navy Letter, direct to:

    Commanding OfficerU.S. Navy Ship Parts Control CenterAttn: Code 551Mechanicsburg, Pa. 17055

    10. The following modifications are included inthis manual:

    NUMBER

    (AF) T.O. 35C2-3-443(A) 5-6115458

    (N)

    TITLE

    Engine Overspecd ShutdownDevice

    Change 4 ix

    I

  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

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  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24PIMARINE CORPS SL-4-07536A

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    5310-00-081-4219

    6115-00-248-6126

    BATTERIES AND RELATED PARTS

    WASHERMS27183-10 96906

    1OOKMS87006-3 96906

    CHAIN, SASHTYn CLASS 3 (RRC271) 81349NO. 8

    PINMS17987-814 96906

    BALLMS19059-92 96906

    BATTERY, BTI THRU BT4MS35000-3 00000

    SCREWMS90725-64 96906

    NUTMS51967-8 96906

    SHIM71-4741-02 30554

    MANUFACTURE FROM:

    STEEL SHEET .06QQS698 81349

    SHIM71-4741-01 30554

    MANUFACTURE FROM:

    STEEL SHEET .03MILS7947 81349

    TRAY ASSY, BATTERY04306-0312 9356870-4271 30554

    CONSISTING OF

    NUTMS17829-SC 96906

    WASHERMS27183-12 96906

    RETAINER, BATTERY04306-0305 9356870-4263 30554

    NUTMS51967-6 96906

    WASHERMS35338-45 96906

    STUD70-4268-01 30554

    PINMS24665-283 96906

    WASHERMS27183-12 96906

    SHAFT, BATTERY ROLLER04306-0309 9356870-4266 30554

    EA

    EA

    FT

    EA

    EA

    EA

    EA

    EA

    EA

    SH

    EA

    SH

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    38

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    42

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    56

  • AIR FORCE T.O. 35C2-3443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    (1) (2) (3) (4) (5) (6) (7) (8)ILLUS- SMR CODE USMC DESCRIPTION OTY USMC

    TRATION USABLE INC QTYa b o b c d a b NATIONAL REF NUMBER ON IN PER

    FIG ITEM AIR REPL STOCK a MFR CODE CODE U/M UNIT EQUIPNO NO. ARMY FORCE NAVY USMC SSI FACTOR NUMBER

    'AOZZ FBFZZ

    (BFBZ bKBHZZ KB---

    ?BFBZ IKBHZZ IXB---

    5365-00-216-1232

    5306-00-225-8498

    5310-00-407-9566

    6115-00-272-0775

    5305-00-782-9495

    5310-00-595-7421

    5310-00-809-5998

    5305-00-225-3840

    5310-00-483-8792

    5310-00-809-4058

    BATTERIES AND RELATED PARTS

    ROLLER04306-0310 9356870-4267 30554

    SCREWMS90725-33 96906

    WASHERMS35338-45 96906

    RUNNER, BATTERY TRAY04306-0314 9356870-4273-01 30554

    RUNNER, BATTERY TRAY04306-0315 9356870-4273-02 30554

    TRAY, BATTERY ROLLOUT04306-0313 9356870-4272 30554

    SCREWMS90725-111 96906

    NUTMS17829-8C 96906

    WASHERMS27183-18 96906

    SCREWMS90725-7 96906

    NUTMS17829-4C 96906

    WASHERMS27183-10 96906

    FRAME, SEAL, SIDE04306-0529 9356870-4244 30554

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  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    17

    25

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    26

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    2 -0 -

    20

  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8"629-24P/MARINE CORPS SL-4-07536A

    (1) (2) (3) (4) (5) (6) (7) aILLUS- SMR CODE USMC DESCRIPTION OTY USUCTRATION

    USAB3LE INC QTYa 1 b a b I c d c b NATIONAL REF NUMBER ON IN PER

    FIG ITEM AIR REPL STOCK & MFR CODE CODE U/M UNIT EQUIPN. NO. ARMY FORCE NAVY USMC SSI FACTOR NUMBER

    PAFZZ PAFZZ

    PAOZZ PAOZZ

    PAOZZ PAFZZ

    XBOZZ MFFBZ

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    PAOZZ I PAFZZ

    XBOZZ I XBFBZ

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    5315-00-236-8362

    5310-00-983-8483

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    5305-00-068-0501

    5310-00-582-5965

    5310-00-809.4058

    5305-00-068-0501

    5310-00-582-5965

    5330-00-508- 7058

    5305-00-088-0501

    5310-00-483-8792

    5310-00-582-5965

    4730-00-908-6294

    4730-00-908-3193

    4720-00-882-1738

    .008 15305-00-782-9494

    Group 02 - EXHAUST PIPES

    EXHAUST PIPES AND RELATED PARTS

    PINMS24665-376 96906

    WASHERMS27183-5 96906

    CAP ASSY. EXHAUST04306-0690 9356870-4204 30554

    SCREWMS90725-5 96906

    WASH ERMS35338-44 96906

    WASHERMS27183-10 96906

    SUPPORT, EXHAUST CAP04306-0542 9356870.4325 30554

    SCREWMS90725-5 96906

    WASHERMS35338-44 96906

    PLATE. GASKET MOUNTING71-4779 30554

    GASKET. EXHAUST OUTLET71-4793 30554

    SCREWMS90725-5 96906

    NUTMS17829-4C 96906

    WASHERMS35338-44 96906

    RAINSHIELD04306-0550 9356871-4619 30554

    CLAMPMS35842-16 96906

    CLAMPMS35842-12 96906

    HOSE71-4900 30554

    MANUFACTURE FROM:

    HOSE 1.62 IN. IDZZH428 81348CS4720 -00171 A21 7R 16236

    BREATHER, CRANKCASE TUBE04306-0685 9356871-4628 30554

    SCREWMS90725-11 96906

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  • AIR FORCE T.O. 35C2-3443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    (I) (2) (3) (4) (5) (6) (7) (8)ILLUS- SMR CODE USMC DESCRIPTION OTY USMC

    TRATION USABLE INC QTY

    _ b a b cJ d a b NATIONAL REF NUMBER ON IN PERFIG ITEM AIR REPL STOCK a MFR CODE CODE U/M UNIT EQUIPN NO. ARMY FORCE NAVY USMC SSI FACTOR NUMBER _

    PAOZZI PAFZZI PAHZZI PAFZZI D

    5310-00-768-0318

    5310-00-584-5272

    4720-00-209-1568

    5330-00-216-8375

    4730-00-908-6294

    5306-00-225-8497

    5310-00-245-3424

    2990-00-399-5236

    EXHAUST PIPES AND RELATED PARTS

    NUTMS51967-14 96906

    WASHERMS35338-48 96906

    HOSE ASSY, EXHAUST04306-0552 9356871-4631 30554

    GASKET, EXHAUST04306-0548 9356871-4624 30554

    CLAMPMS35842-16 96906

    SCREWMS90725-32 96906

    NUTMSI7829-5C 96906

    BRACKET, MUFFLER MOUNTING71-4376 30554

    MUFFLER, EXHAUST2526 8067271-4935 30554

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  • AIR FORCE T.O. 3SC2-3-443-4/ARMY TM 56115-458-24pNAVY NAVFAC P-8-629-24P/MARDIE CORPS SL-4-07536A

    35

    Figure 3. Identification Plates

  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    (1) (2) (3) (4) (5) (6) (7) (8)ILLUS- SMR CODE USMC DESCRIPTION QTY USMC

    a b a b c d a b NATIONAL REF NUMBER ON I N PERFIG ITEM AIR REPL STOCK a MFR CODE CODE U/M UNIT EQUIPNOINO. ARMY 4 FORCE I NAVY USMC SSIFACTOR NUMBER _ _

    PAOZZIPAFZZIFAHZZIPAFZZ

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    .008 1 5305-00-036-6968

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    5310-00-983-8483

    5320-00-582-3304

    5305-00-036-6968

    5310-00-081-8087

    53 10-00-983-8483

    5305-00-253-5618

    5305-00-253-5618

    5305-00-036-6968

    5310-00-081-8087

    5310-00-983-8483

    5305-00-036-6968

    Group 03 - IDENTIFICATION PLATES

    SCREW AND WASHER ASSYP15121-1869-662-18

    NUTMS21044N06

    WASHERMS27183-5

    PLATE, INSTRUCTION, BACONNECTION

    04306-067471-4523

    RIVETMS20600 AD4W2

    PLATE, IDENTIFICATION,RECEPTACLE

    04306-50447 1-4502-08

    SCREW AND WASHER ASSYP15121-1869-662-18

    NUTMS21044N06

    WASHERMS27183-5

    PLATE, DESIGNATION, FU04306-504871-4504

    SCREW, DRIVEMS21318-27

    PLATE, INSTRUCTION, LIfAND TIEDOWN

    04306-064371-4526

    SCREW DRIVEMS21318-27

    4572230554

    96906

    96906

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    9356830554

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    9356830554

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    'TING

    9356830554

    96906

    PLATE, IDENTIFICATION, OILDRAIN

    04306-5038 9356871-4502-02 30554

    SCREW AND WASHER ASSYP15121-18 4572269-662-18 30554

    NUTMS21044N06 96906

    WASHERMS27183-5 96906

    PLATE, TROUBLE SHOOTING, AC71-4531-08 30554

    SCREW AND WASHER ASSYP15121-1869-662-13

    4572230554

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  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM S-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

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    .008 1 5305-00-036-6968

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    53 10-00-983-8483

    5305-00-253-5618

    5320-00-582-3302

    (5)DESCRIPTION

    REF NUMBER& MFR CODE

    USABLEON

    CODE

    IDENTIFICATION PLATFS

    NUTMS21044N06 96906

    WASHERMS27183-5 96906

    PLATE, SCHEMATIC04306-0675-04 9356871-4531-4 30554

    SCREW AND WASHER ASSYP15121-18 4572269-662-18 30554

    NUTMS21044N06 96906

    WASHERMS27183-5 96906

    PLATE, INSTRUCTION. OPERATING04306-0673 9356871-4511 30554

    RIV ETMS20600AD4W2 96906

    PLATE,INSTRUCTION, MALFUNCTION04306-5035 9356871-4512

    SCREW AND WASHER ASSYP15121-1869-662-18

    NUTMS21044N06

    WASHERMS27183-5

    PLATE, IDENTIFICATION,PARALLELING RECEPTACLE

    04306-504271-4502-06

    SCREW, DRIVEMS21318-27

    PLATE, IDENTIFICATION. FUDRAIN

    04306-504171-4502-05

    RNVETMS20600AD5W2 9

    PLATE, IDENTIFICATION04306-5052 971-4505-04

    PLATE, IDENTIFICATION04306-505371 -4505-05

    RIV ETMS20600AD4W2

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    96906

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    1356810554

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    (6)1 (7)

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    3

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    21

    22

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    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

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  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    (1) (2) (3) (4) (5) (6) (7) (8)ILLUS- SMR CODE USMC DESCRIPTION OTY USMC

    TRATION USABLE INC QTY

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    PLATE, IDENTIFICATION, SETRATI NG

    04306-0676 9356871-4518 30554

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  • AIR FORCE T.O. 35C2-3443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-9.629-24P/MARINE CORPS SL-4-07536A

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  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

    (1) (2) (3) (4) (5) (6) (7) (8)ILLUS- SMR CODE USMC DESCRIPTION OTY USMC

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  • AIR FORCE T.O. 35C2-3-443-4/ARMY TM 5-6115-458-24PNAVY NAVFAC P-8-629-24P/MARINE CORPS SL-4-07536A

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    NUMBER

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    5310-00-0t4-5850

    5305-00-038-3103

    5310-00-014-5850

    5305-00-036-6906

    5310-00-094-3421

    5305-00-036-6906

    5310-00-094-3421

    5305-00-036-6906

    5310-00-094-3421

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    REF NUMBERa MFR CODE

    NUTMS17829-4C 96906

    SCREW AND WASHER ASSYP15121-50 4572269-662-50 30554

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    BRACKET, LOUVER CONTROL04306-4071 9356871-4427 30554

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    PLUNGER, SPRING LOADED71-4945 3055456-10-801-10 94222

    SCREW AND WASHER ASSYP15121-3569-662-35

    WASHERMS27183-42

    PLATE, LOUVER CONTROL04306-407471-4425

    LOUVER ASSY1045-04556-0171-4943

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    DOOR, ACCESS04306-066771-4541

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    (I) (2) (3) (4) (5) (6) (7) (8)ILLUS- SMR CODE USMC DESCRIPTION QTY USMC

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    5310-00-809-4058

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    5310-00-407-9566

    5310-00-081-4219

    5305-00-225-9081

    5310-00-245-3424

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    5305-00-036-6906

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