general waterstop brochure(1)

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  • 8/12/2019 General Waterstop Brochure(1)

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    Typical Structures Requiring Waterstops Include:u Dams, locks, canals, water reservoirs and aqueductsu Water and waste water treatment facilitiesu Primary and secondary containment structuresu Culverts and tunnelsu Storage Tanksu Retaining wallsu Bridge and deck abutmentsu FoundationsuSlabs-on-gradeu Parking garages

    3400 Tree Court Industrial Boulevard, St. Louis, Missouri 63122Phone: 800-325-9504 or 636-225-9400

    Fax: 800-551-5145 or 636-225-2049Greenstreak.com

    The Recognized Leader for

    WATERSTOPS FOR CONCRETEConcrete structures are only as watertight as the waterstops thatjoin them. Greenstreak waterstops stop leaks before they start.. .in the joints of concrete structures.

    Since 1950, Greenstreak has served the general and architecturalconcrete construction industry. Innovation, engineering andquality craftsmanship are combined to produce products of choicefor the industrys owners, designers and contractors.

    Greenstreak maintains its position of industry leadership byresponding to the unique needs of our customers. Greenstreaksdedicated technical and customer service staffs are activeparticipants in the concrete industry to take advantage of thelatest technological advances, communicate with our marketand analyze trends.

    Centrally located, Greenstreak products are readily availablethrough a dedicated network of Concrete Forming andAccessory Distributors both nat ionally and internationally.

    Flood Wall

    Water Treatment Plant

    Lock and Dam

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    WATERSTOP BASIC USE

    Embedded in concrete, across and/or alongthe joint, waterstops form a watertight

    diaphragm that prevents the passage offluid through the joint.

    SUGGESTED WATERSTOPDESIGN CHECKLISTu Determine structure typeu Verify chemical containmentrequirements (if any)u Verify hydrostatic head pressure

    requirementsu Determine joint type and jointmovement requirementsu Verify joinery details of dissimilar ornon-symmetrical waterstop profiles(consider using one profile throughoutto simplify intersections)u Specify ribbed profile for best watersealing performanceu Specify type and size (by productnumber, if possible)u Specify factory fabrications of intersec-tions and heat welded field butt jointsu Specify method for securing waterstopin position (hog rings, grommets, etc.)

    PVC WATERSTOPu The industry standardu Broadest design selectionu Formulated and compounded byGreenstreaku Manufactured by Greenstreak fromonly prime resins and all virginraw materialsu Great inherent elasticityu Resistant to many waterborne chemicalsu Heat weldableu Will not discolor concrete or produceelectrolytic actionu Suitable for above or below gradeapplications

    Physical properties

    All Greenstreak PVC waterstops are speciallyformulated and manufactured to meet orexceed the industrys standard specifications.

    Note: Greenstreak conducts regular testingof materials. Refer to Suggested MasterSpecification for current values.

    Independent laboratory tests are availablefor the following applicable standards:u

    Corps of Engineers CRD-C572-74u Bureau of Reclamation C902u CH2M Hillu Montgomery Watson, Inc.u Various State Highway and/or PublicWorks Department StandardsInstallation aids for PVC waterstopsGreenstreak offers various features toeconomically assist and promote properinstallation of PVC waterstops. Waterstopsmust be securely positioned in the forms toprevent deflection or misalignment duringconcrete placement. This is achieved bytethering the outer flanges of the waterstopto the adjacent reinforcing steel.

    The following features are offered toassist this method of installation:u Tie-Right - most PVC shapes are avail-

    able with factory applied hog ringsu Punched Flanges - most ribbed shapesare available with punched flangesu Grommets - selected shapes are avail-able with brass grommetsPVC Waterstop fabrications

    PVC waterstop splices, directional changesand intersections are critical components ofa quality installat ion. Specifications requir-ing factory made fabrications are stronglyrecommended. Greenstreak can providehomogeneous directional changes andintersections, leaving only the less difficultstraight splices to be welded in the field.

    SBR AND NEOPRENERUBBER WATERSTOPS

    Greenstreak offers SBR and Neoprenewaterstops for applications requiring thephysical properties of rubber. These water-stops are manufactured to meet the Corps ofEngineers and The Bureau of Reclamationsspecifications for rubber waterstops.

    C A L L G R E E N S T R E A K S T E C H N I C A L S E R V I C E D E P A R T M E N T F O R A S S I S TA N C E W I

    Greenstreak PVC WaterstopPhysical Properties

    PROPERTY TEST NOMINAL*ASTM VALUE

    Water absorpt ion *D570 0.02

    Tear resistance *D624 225 lb. /in.

    Ultimate Elongation *D638 360%

    Tensile strength *D638 2000 psi min.

    Low temperature Passed @brittleness *D746 -35F / -37C

    Stiffness in flexure *D747 700 psi

    Specific gravity *D792 1.40

    Hardness Shore A15 *D2240 793

    Accelerated CRD-extraction C 572Tensile strength 1850 psi Elongation 350%

    Effect of Alkaliweight cha nge +0.10% hardness change +1 point

    2

    Tie-Right, Grommeted, Punched Flanges

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    Rubber FittingsSplices, directional changes and intersec-tions are achieved with premolded unions,fittings and a rubber adhesive kit.

    HYDROTITE

    Hydrotite is a world renowned hydrophilicwaterstop. Composed of modified chloro-prene rubber, Hydrotite expands up to 8

    times its original volume when exposedto water. This expansion creates aneffective compression seal within jointsof limited movement.

    Hydrotite is used extensively in sealingconcrete construction and control joints,pipe penetrations, precast concretesegments, tunnel lining segments andfor repair of existing joints. Hydrotitefeatures include:u Volumetric expansion up to 8:1u Durable chloroprene rubber compositionu Delay coating to protect fresh concreteu Composite profiles; controls directionof expansionu Eliminates special form worku Installs quicklyu Easy to spliceLEAKMASTER

    Leakmaster is a single componenthydrophilic urethane sealant/adhesive.Expansion ratio of 2:1 makes Leakmastera natural choice in sealing irregular jointsand penetrations; as well as an aid in theinstallation of Hydrotite profiles.

    SWELLSTOPTMWATERSTOP

    A flexible butyl rubber and swellableclay waterproofing compound that swells

    upon contact with water to form a longlasting compression seal in non-movingconcrete joints.

    Swellstop requires a 2" minimum clearcoverage from the face of the concrete.

    Applicat ions include:u Foundation walls and slabsu Slabs-on-gradeu Precast wall panelsu Manholesu Pipe connectionsu Box culvertsu Utility and burial vaultsu Wet wellsu Portable water tanksLOCKSTOPTMWATERSTOPSimilar in appearance to Swellstop, butdifferent in nature. Lockstop is a single-component self-sealing mastic waterstopwhich prevents moisture from penetratingnon-moving concrete joints.Typical construction joint applicat ionsinclude:u Foundation walls and slabsu Slabs-on-gradeu Manholesu Pipe connectionsu Retaining wallsu Tunnelsu Culvertu Storage tanksNote: Swellstop and Lockstop are fornon-working joints only.

    Greenstreak Rubber WaterstopPhysical Properties

    *ASTM Styrene HighProperty Test Butadiene Tensile

    Method (SBR) Neoprene**Tensile Strength

    (PSI min) *D412 2,500 2,500

    Tensile Strength @300% Modulus *D412 1,150 1,150(PSI min)

    Ultimate Elongation, *D412 450 450(% min)

    Durometer, Shore A(+/- 5) *D2240 65 65

    Water Absorpt ion,7 Days CRD 5 15at 70C % Weight C575Change (% max)

    Compression Set, *D395 30 3022 hr. @ 70C% of OriginalDef le ct ion (max) (Me thod B )

    Accelerated Aging, *D57296 hrs. @ 70C

    % of TensileStrength before 80 80aging (min)

    % of Elongation 80 80before aging (min)

    Ozone Resistance,7 Days at 50PP HM *D1149 No No@ 38C, 20% Elong. Cracks Cracks

    **Provides maximum resistance to ozone, sewage, oil and solvents

    See Hydrotite Catalog

    See Hydrotite Catalog

    M AT E R I A L T Y P E A N D D E S I G N S E L E C T I O N ( 8 0 0 ) 3 2 5 - 9 5 0 4

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    Contraction (Control) JointContraction joints are designed planes of weakness to control thelocation of cracks due to shrinkage of concrete.

    Expansion (Isolation) JointExpansion joints separate or isolate abutting concrete structures(walls, slabs, footings columns) protecting them from compressive

    stresses that may develop due to thermal expansion, settlement,creep, live load deflections, drying shrinkage or crush. Differentialmovement at these joints can be both lateral and transverse.

    Construction JointConstruction joints are determined by interruptions in the place-ment of concrete.

    TYPES OF CONCRETE JOINTS

    WATERSTOPS FOR WORKING JOINTSWATERSTOPS FOR NON-WORKING JOINTS

    Ribbed with Centerbulb The most versatile type ofwaterstop available. Thecenterbulb accommodateslateral, transverse andshear movement. Largercenterbulbs accommodatelarger movements.

    Dumbbell with Centerbulb Accommodates lateral,transverse and shearmovements. Ribbedshapes provide bettersealing characteristics.

    *Tear Web Accommodates largemovements. Upon jointmovement the tear webruptures allowing theU-bulb to deform withoutputting the material

    in tension.

    Ribbed Flat Construction or contractionjoints where little or nomovement is expected. Ribbedshapes provide a better sealthan dumbbell shapes.

    Dumbbell Construction or contractionjoints where little or nomovement is expected.

    Base Seal Ideal for slab-on-grade jointsor walls which will be back-filled. Easy to form.

    *Labyrinth Primarily used in vertical jointswhere little or no differentialmovement is expected. Doesnot require split forming and

    adds a key to the joint. Difficultto use in horizontal joints.

    *Split Waterstop Available in ribbed with center-bulb and dumbbell shapes.Eliminates the need for splitform bulkhead.

    Hydrotite Used in joints of limited move-ment, Hydrotite expands withwater contact to create a com-pression seal. Installs quickly.

    Swellstop Used in precast and cast-in-place below grade applications.Swellstop is intended for non-moving joints only.

    Lockstop Provides a watertight, masticbond to concrete surfaces innon-moving joints.

    *Some directional changes or intersections may not be practical or possible with this style of waterstop. Consult Greenstreaks

    Technical Service Department for the suitability of this style waterstop for your specific application.

    OR

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    RETROFIT APPLICATIONS

    Retrofit System

    Hydrotite/Leakmaster

    Seals joints wherenew constructionmeets existing struc-ture. Eliminates theneed to saw cut andgrout in a conven-tional waterstop.

    Used in repair ofexisting joints,Hydrotite reducesstress on sealants.Also use wherejoining new concreteto existing andlittle movementis expected.

    C A L L G R E E N S T R E A K S T E C H N I C A L S E R V I C E D E P A R T M E N T F O R A S S I S TA N C E W I

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    RUBBER SHAPES

    PVC FABRICATIONS RUBBER FITTINGS

    STRIP APPLIED

    See Hydrotite Catalog

    3/4"

    19mm

    3/8" 9.5mm

    6"152.4mm

    3/4"

    19mm

    3/8" 9.5mm

    6"152.4mm

    3/4"19mm3/8"

    9.5mm

    9"228.6mm

    3/4"19mm3/8"

    9.5mm

    9"228.6mm

    6"152.4mm

    3/4" ID & 1-1/8" OD19mm ID & 28.6 mm OD

    1/4"6.3mm

    5/8"15.9mm

    6"152.4mm

    3/4" ID & 1-1/8" OD19mm ID & 28.6 mm OD

    1/4"6.3mm

    5/8"15.9mm

    3/8"9.5mm

    1"25.4mm

    9"228.6mm

    3/4" ID &1-1/2" OD19mm ID & 38.1 OD 3/8"

    9.5mm

    1"25.4mm

    9"228.6mm

    3/4" ID &1-1/2" OD19mm ID & 38.1 OD

    3/4"19mm

    1"25.4mm

    3/4"19mm

    1"25.4mm

    Flat Tee Flat Ell

    Flat Cross

    Vertical Cross Vertical Tee

    Vertical Ell

    Vertical Cross

    Vertical Ell Union

    Vertical T

    PVC Intersections Rubber Fittings (Vertical and Flat)

    *Consult Greenstreak for special fabricationsyour project may require

    Note: Adhesive available for bondingrubber intersections (unions).

    Neoprene Rubber

    918 STD. WT. 1.51 lbs/ft 2.25 Kg/m HEAD PRESS. 125' 373 KPa

    919 STD. WT. 2.20 lbs/ft 3.27 Kg/m HEAD PRESS. 150' 448 KPa

    920 STD. WT. 1.22 lbs/ft 1.82 Kg/m HEAD PRESS. 100' 299 KPa

    921 STD. WT. 2.90 lbs/ft 4.32 Kg/m HEAD PRESS. 150' 448 KPa

    Styrene Butadiene Rubber (SBR)

    902 STD. WT. 1.30 lbs/ft 1.93 Kg/m HEAD PRESS. 125' 373 KPa

    903 STD. WT. 1.90 lbs/ft 2.83 Kg/m HEAD PRESS. 150' 448 KPa

    904 STD. WT. 1.05 lbs/ft 1.55 Kg/m HEAD PRESS. 100' 299 KPa

    906 STD. WT. 2.50 lbs/ft 3.70 Kg/m HEAD PRESS. 150' 448 KPa

    Swellstop

    594STD. WT. 0.55 lbs/ft 0.81 Kg/m

    Lockstop595 STD. WT. 0.48 lbs/ft 0.71 Kg/m

    M AT E R I A L T Y P E A N D D E S I G N S E L E C T I O N ( 8 0 0 ) 3 2 5 - 9 5 0 4

    3/8"9.5mm

    3/4"19mm

    596 STD. WT. 0.22 lbs/ft 0.33 Kg/m

    Swellstop I I

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    3400 Tree CourtIndustrial Boulevard,St. Louis,Missouri 63122Phone: 800-325-9504 or 636-225-9400

    Fax: 800-551-5145 or 636-225-2049Greenstreak.com

    [email protected] in the U.S.A.

    11/05

    LIMITED WARRANTY: GREENSTREAK warrants to the Buyer thatthis prod-uctwill be free of defects and will perform as represented in writing subjecttothe (2)following conditions:

    First,the application of the productand the concrete construction practices usedin the application are in accordance with GREENSTREAKS Recommendations.

    Second,the Buyer has selected the proper productfor the specific applicationrequired. GRE ENSTREAK disclaims any responsibility for the selection of a par-ticular waterstopproduct. Productselection is the sole responsibility and deci-sion of the buyer.The suitability of any ma terial for a specific application requir-ing fluid resistance is bestdetermined by specific testing for the application.GREENSTREAK urges the Buyer to conductits own testing.

    Any in formation supplied by GREENSTREAK with respectto its products isbelieved to be correct. GREENSTREAK makes no representations or warranties,

    express or implied,as to the accuracy or completeness of such information orthe use of such information for a particular purpose. GREENSTREAK has not

    performed any tests. Any testdata has been prepared by independentcommer-cial laboratories.

    Because GREENSTEAK has no control over either the application or the selec-tion of its products,GREENSTREAKs Limited Warranty is as follows:

    The exclusive remedies of the Buyer and the limitof the liabilityofGREENSTREAK from anyand all losses or damages resulting fromthe use of this product(including claims based on contract, negli-gence, strictliability, or otherwise) shall be either the full refund ofthe purchase price to Buyer of this productor the replacementofthe quantityof productpurchased bytheBuyer -atthe election of GREENSTREAK. In no eventshall GREEN-STREAK be liable for anyincidental or consequential damages. TheBuyer and all users of this productare deemed to have accepted the

    terms of this Limited Warrantywhich maynotbe varied in anywaybyanyverbal or written agreement.

    DUROSEAL INJECT is asolvent-free acrylate resin whichswells upto a factor of 1.5 oncontactwith water.DUROSEALINJECTis a low viscosity resinwhich penetrates microfine cracksand capillaries to seal thempermanently. Itis resistanttoacids,lyes and many solventsand fuels. Equipmentand tools used with DUROSEAL INJECTcan beeasily cleaned with water.

    TRICODUR SI is a single compo-nent,suspension based microfinecementwhich is ready for use. TRI-CODUR SI can be mixed athigh-speed with water to form a cementsuspension with low viscosity and highpenetrating ability.The micro-finenessofTRICODUR SI lets itpenetrate intomicrofine cracks (down to 0.05 mm)and seals them reliably.The flowproperties of TRICODUR SI cement

    suspension lastupto 60 minutes.

    THE WORLDS NUMBER ONE INJECTION HOSE SYSTEMFUKO is a specially designed and patented solid core PVC Injection

    Hose System which is installed in concrete joints to waterproof andseal any cracks or voids in the jointarea.The FUKO System sealsjoints watertightand offers a complete maintenance program ifleakage appears in the future. When Portland Cement,MicrofineCement,or Duroseal Injection Resins are selected,the FUKO Systemcan be used for multiple reinjections a significantadvantage overany other hose system available.

    A suitable injection material mustbe selected according to therequirements of the joint.Two recommended injection materialsare summarized here. Please contactGreenstreak for additionalrecommendations regarding injection materials.

    FUKO Hose

    Injection MaterialCross section of completed injection