general presentation - cement engineering & …€¦ · the pillars of peg s.e.a. &...
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BACKGROUND
PEG S.E.A. & PEGCON provides full project services including engineering, supply construction, management to the Cement, Environment and Infrastructure industries. PEG S.E.A. & PEGCON employs experienced engineers in a multitude of disciplines, we use the latest computer software and design tools and work hand in hand with our parent company PEG S.A. based in Geneva, Switzerland. We also work with our network of PEG subsidiaries and affiliated companies worldwide. PEG S.E.A. & PEGCON strives to deliver projects in accordance with our Customers’ expectations namely: quality, time and in budget. PEG S.E.A. & PEGCON’s team of Highly Skilled field personnel prides itself in delivering quality and well finished fabricated parts, equipment and structures as well as installations, constructions and maintenance works expertly. PEG S.E.A. & PEGCON’s key asset is our personnel! It remains to be said that the “founding team” remains still in PEG S.E.A & PEGCON, “once with us – stays with us.” The majority of enabling us to keep on our field personnel are fully employed (They are regularized) ; thus maintaining PEG S.E.A. & PEGCON’s expertise in the house whilst excellent rapport with our clients let it be in the plant site or in the Head quarters. We are not just a contractor we are a partner. The pillars of PEG S.E.A. & PEGCON’s unrivalled strength in the execution of our projects are threefold; our design, engineering know-how tied with our thorough understanding of construction, experienced personnel and the application of state of the art project management and execution techniques, whilst always putting the safety of our personnel first.
Geneva, Switzerland
Headquarters': Geneva, Switzerland
Geneva, Switzerland
HeadquSwGeneva, Sw
Ge e a, S t eerland
G
Geneva, Switzezerl
Manila, Philippines Manila, Philippines
THE PEG GROUP
Manila, Philippines
Manila, Philippines
Geneva, Switzerland
Manila, Philippines
ACCREDITATIONS AND FINANCIAL INSTITUTIONS
Since its establishment in 1959, The PEG Group has been one of the leading conglomerates in its industries. As a result of the intensive efforts of each member-company, the PEG Group has acquired multiple accreditations from different financial institutions. Throughout the years we have worked hand in hand with the worlds largest financial institutions, where we have repeatedly proved ourselves by delivering projects on time and within budget. Enabling our group to be considered as one of their preferred suppliers.
World Bank | Asian Development Bank | African Development Bank (AFDB) | Arab Bank for Economic Development in Africa | International Finance Corporation (IFC) | Inter-American Development Bank (IDB) | West African Development Bank (BOAD) | Development Bank of Central African States | German Credit Agency for Reconstruction (KFW) | United Nations Development Program (UNDP) | Abu Dhabi Fund for Development | Kuwait Fund for Arab Economic Development | Central American Bank for Economic Integration | Deutsche Investitions und Entwicklungsgesellschaft (DEG) | European Bank for Reconstruction & Development (EBRD) | Organization for Economic Cooperation & Development (OECD)
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PEG SEA: AN OVERVIEW
• Located in Makati, Philippines
• Established in January 2008, PEG SEA & PEGCON form part of the PEG Group whose headquarters are located in Geneva, Switzerland
• At PEG SEA & PEGCON, we deliver a comprehensive range of design, engineering, detailing and construction services for numerous projects, whether national or overseas.
• The PEG Group was established in 1959, and is considered by the top 3 cement manufacturers (Holcim, Lafarge & Cemex) as one of the world’s leading cement engineering consultancy and construction firms
• PEG SEA & PEGCON personnel have gained their experience in both local and international markets.
Office Reception
F&M Lopez Bldg. II Carlos Palanca St. Makati F&M Lopez Bldg. II Carlos Palanca St. Makati
Office ReceptionOffice Reception
THE PEG TEAM
The Office
• Civil • Mechanical • Electrical • Automation • Chemical / Process
PEG: Engineering
•Civil, Mechanical, and Electrical Designers
•Financial Experts •Traders •HR Specialists •Procurement and logistics specialists
The team also consists of:
•Fitters •Scaffolders •Riggers •Welders •Electricians •Timekeepers •Iron Workers •Safety Officers •Warehousing Specialists •Masons•Carpenters •Nurses •Doctors
Construction:
• 50 skilled and senior engineers and designers (Makati Office)
• 180 skilled and experienced electrical site experts
• 350 skilled and experienced mechanical site workers
• 300 skilled and experienced civil and structural site workers
Our Team
PEG SEA & PEGCON ACTIVITIES
INFRASTRUCTURE •Bulk Material Import
Terminals •Ship Loader Installations •Roads •Railways •Traffic Control & Regulation •Car Parking Facilities •Transport Infrastructures •Fuel Storage
ENVIRONMENT •Waste Incineration •District Heating •Energy Audits •Waste Heat Recovery •Waste to Energy Plants •Environmental Impact
Assessment •Bio waste Treatment Plant •Atmospheric Emissions Control’ •Water Treatment Plants
AVIATION •Hangar Design •Aircraft Maintenance Docks •Runaways •Taxiways •Hangars Construction •3D Rendering •Bespoke Maintenance Platform
NFRASTRUCTUREE ENVIRONMENTENVIN AVIATIONCEMENT • Greenfield Cement Plants • Upgrading & Capacity Increase • Wet to Dry Process Conversions • Cement Grinding Station • Plant Modernization • Demolition, Dismantling &
Hauling • Alternative Fuels • Geological & Quarry
Investigations • Retrofitting • Civil , Mechanical, Process
Specialists
SCOPE OF SERVICES
Feasibility Study Conceptualization
& Design
Procurement &
Fabrication
Delivery Construction Erection
Commissioning Operational Assistance
Maintenance & Spare Part Supply
PEG S.E.A. & PEGCON offers a One Stop Shop solution.
SOURCING The PEG Group has been operating in the Philippines island for the past 25 years, PEG is as assimilated as an international company can ever be in a foreign environment. With extended knowledge of essentials – like the best local and international suppliers, accredited sub contractors, and more importantly, the Filipino/Asian culture – we ensure that we can provide the most sought-after quality in our services at the most competitive price.
Our services range from:
Cement
Environment
Infrastructure
CEMENT Greenfield Cement Plants
Upgrading & Capacity Increase Wet to Dry Process Conversions
Cement Grinding Station Plant Modernization
Demolition, Dismantling & Hauling
Alternative FuelsGeological & Quarry
Investigations Retrofitting
Civil , Mechanical, Process Specialists
INFRASTRUCTURE Bulk Material Import Terminals Ship Loader Installations Roads Railways Traffic Control & Regulation Car Parking Facilities Transport Infrastructures
ENVIRONMENT Waste Incineration District Heating Energy Audits Waste Heat Recovery Waste to Energy Plants Environmental Impact Assessment Bio waste Treatment Plant Atmospheric Emissions Control’ Water treatment Plants
PEG Core Activities IBSR
TCT
S
EWDEWWEABAW
W
CEMENT
• Cement plant maintenance
• Cement plant optimization
• Cement plant construction
• Capacity Increases
• Plant Audits (civil, mechanical and
electrical)
• Cement terminals
• Conveying terminals (of all types)
• Quarry assessments and planning
• Silos Construction (concrete and steel)
ENGINEERING AND DESIGN
• Engineering Consultancy
• Feasibility Studies
• Conceptual Design
• Detail
Drawings/Fabrication
Drawings
• 3D Rendering
• Project Management
• Mathematical Structural
Calculations 3D Rendering
3D Rendering l
3D Rendering
y
FABRICATION, INSTALLATION AND
SUPPLY
• Repair / Replacement of Plant Parts
• Upgrading
• Equipment Procurement
• Supply of Machinery
• Fabrication of Steel Structures
• Assembly
• Transport and Delivery Management
• Testing and Commissioning
FUEL STORAGE AND DISTRIBUTION SYSTEMS
• Front end engineering design (FEED) • Cost estimation • Feasibility studies • Detailed design • Design existing plants • Design new plants • EPC • Project scheduling • Project management • HAZOP and HAZAN • Life cycle cost • Life cycle management
DEMOLITION, DISMANTLING AND
HAULING
• Turnkey Demolition
• Demolition Methodology
Lafarge Teresa Demolition
• Hauling of Replacement Part / Machinery
• Advanced Health and Safety Practices
Before After fore
ALTERNATIVE FUEL
• Turnkey Execution of Alternative Fuel Projects (Design to Implementation)
• Calculation of Fuel Scenarios
• Capacity Increase
• Engineering and Supply of AFR Preparation Facilities
• Engineering and Supply of AFR Feed Systems
• Plant Optimization Regarding The Use of Alternative Fuels
• Production and Supply of All Types of AFR
• Mass and Heat Balance
• Storage of AFR/RDF
Rice Husks Biomass
Coconut Husks Bagasse
Sewage Sludge
WWaste Textiles
Used Oils/
Solvents
Waste Tires
OTHERS
Refuse Derived
Fuels (RDF)
Main Types of AFR PEG S.E.A. AND PEGCON are the only company to offer a complete alternative fuel package: from the sorting of raw waste through to the production of the RDF/AFR and the ability to co-process it inside the cement plant covering the entire waste-to-energy spectrum.
ALTERNATIVE FUEL
1. Dump site 2. Sort
3. Shred 4. Co-process
ent plant covering the entire w
ite
re
energy spectrum.
ort
esseded
AVIATION
Modernizations of the lighting system of both landing and taxi ways at Geneva International Airport, we are able to deliver large-sized hangars as well as single or double docking facilities.
AVIATION
• Hangar Construction
• Aircraft Maintenance Hangar
Design
• Aircraft Hangar Platforms
• Modernisation of Taxiways
• Refurbishment of all Electro-
mechanical Aspects of a
Runway
• 3D Rendering of Projects
Aircraft Maintenance Dock ce Dock
Hangar Construction ctionar Construc
Aircraft MMaintenancAircraft MMaintenan
CAR PARKS
The PEG Group has been constructing car parks in Europe for the last 30 years.
We have worked on concrete as well as steel structures and executed all the scopes required for their successful implementation namely: civil, mechanical, electrical; ranging from simple ticket-metered car parks to award-winning structures & designs.
he PEG Group has been constructThpa
Wstscimmsiaw
Th
• Car park Conceptualization
• Car park Design Engineering
• Intelligent Car parks
• Tele-surveillance
• Fully-automated Car parks
• Maximization of Space
• Steel/Concrete Structures, or Both
• All aspects of Electromechanical
Client Project Year ATEC Fabrication of Feed Chutes RDF Bulacan & Norzagaray 2012
ATEC Fire Hydrant Additional Work 2012
ATEC Fly Ash Bin & Pipes Relocation 2012
ATEC RDF Additional Engineering Works 2012
ATEC RDF Additional Erection Works 2012
ATEC Supply of Industrial Graiting 2012
ATEC Supply of Structural Bolts 2012
Carthage Cement Checking of drawings for a cement plant with a capacity of 5’800 tpd 2010
Client Project Year Cemex - APO Coal Mill Hybrid Filter 2011
Cemex - APO RM Silo Bottom Slab Reinforcement 2011
Cemex - APO Coal Transport to Line 1 2012
Cemex - APO Rebar Scanning at RM Silo 2012
Cemex - APO Basic & Detail Eng. for 3000 t Concrete Silo 2013
Cemex - APO APO FM # 3 Loesche Mill Construction/Erection 2014
Cemex - APO 3K Silo Construction 2014
Cemex - APO Jetty - Steel Structure 2014
Client Project Year Cemex - APO 3K Silo Mechanical Erection 2014
Cemex - APO Jetty – Mechanical Erection 2014
Cemex - APO Jetty – Electrical Erection 2014
Cemex - Davao Cement Terminal Davao Engineering 2013
Cemex - Davao Deep Foundations 243 piles 30-33m each 2014
Cemex - Davao 2 Bolted Silos 4k+6k Assembly + Erection 2014
Cemex - Davao Terminal - Civil Works 2014
Cemex - Davao Terminal - Mechanical 2014
Before During After
Client Project Year Cemex - ILO ILO Iloilo Terminal Silo Scanning 2013
Cemex - ILO ILO Silo Refurbishment 2014
Cemex - ILO ILO Steel Silo Restoration 2014
Cemex - ILO ILO Terminal - Civil & Mechanical 2014
Cemex - Solid Clinker/Material Storage Roofing Replacement 2011
Cemex - Solid Clinker Storage Assessment & Investigation 2011
Cemex - Solid Clinker Storage Structural Assessment 2011
Client Project Year Cemex - Solid Coal Storage Assessment and As-built 2012
Cemex - Solid Preheater Assessment and Investigation 2012
Cemex - Solid VRM Shutdown Works 2012
Cemex - Solid VRM Shutdown Works - ADDITIONAL 2013 Cemex Solid Cement
Corp. Replacement of two Kilns Shell Sections 2x12.5m 2009
Cemex Solid Cement Corp. Replacement of the existing Extension of Kiln #3 Chimney 2009
Cemex Solid Cement Corp. Kiln Shell repair (2x12.5m) during emergency shut-down including girth gear and pinion 2009
Cemex Solid Cement Corp. Structural support modification of kiln #3 Chimney 2010 Corp.
Client Project Year Chad Baoare Cement Checking of drawings for a cement plant with a capacity of 200’000 tpy 2010
Fives FCB Engineering required for process ducts for coal and pet coke grinding 2008
Goetz Engineering Mechanical and steel engineering of heavy machinery; cold rolling mill for steel sheets, in particular the pickling/tandem cool mill 2008
Goetz Engineering Mechanical and steel engineering of heavy machinery; cold rolling mill for steel sheets, in particular the pickling/tandem cold mill 2008
Goetz Engineering Mechanical and steel engineering of heavy machinery; cold rolling mill for steel sheets, in particular the pickling/tandem cool mill 2008
Goetz Engineering Mechanical and steel engineering of heavy machinery; cold rolling mill for steel sheets, in particular the pickling/tandem cool mill 2008
Goetz Engineering Mechanical and steel engineering of heavy machinery; cold rolling mill for steel sheets, In particular the pickling/tandem cool mill 2008 p gIn particp
Client Project Year Holcim - Bulacan LST Additive Conveying System - Engineering Works 2011
Holcim - Davao Kiln Shell Replacement 2011
Holcim - Davao Replacement of Kiln Roller # Pier 1 2012
Holcim - Davao Truckscale for AFR 2014
Holcim Bulacan Plant Generation of as-built drawings for Cement Silo #8 2010
Holcim Carthago Cement Extension and modernization of the plant incorporating engineering and supervision of the construction of clinker transport 2008
Holcim- Davao RDF Feeding System Davao Holcim 2014
Holcim- Iligan RDF Feeding System Iligan Holcim 2014
Holcim La Union Plant Generation of as-built drawings for Raw Meal Silo 2010 gg
Client Project Year Lafarge - BAAC BAAC Hoist Support Foundation 2012
Lafarge - Batangas Replacement of the Counter Knife for Shredder 2012 Lafarge - Batangas Replacement of FM 2 Symetro Gear Reducer 2012 Lafarge - Batangas Supply of Master flow sheet 2012 Lafarge - Batangas Additional Kiln Shell (Girth Gear) 2013 Lafarge - Batangas Replacement of Kiln Roller # Pier 2 2013 Lafarge - Batangas Replacement of Kiln Shell Segment 2013
Lafarge - RCC Bulacan Additional Work for RDF Project 2012 Lafarge - RCC Bulacan Fabrication and Erection as per Supplier Dwg 2012 Lafarge - RCC Bulacan RDF Feeding System Bulacan - Add 01 2012 Lafarge - RCC Bulacan RDF Feeding System 2013 Lafarge - RCC Bulacan Eng. & supply of Equipment for Clinker Transport 2014 Lafarge - RCC Bulacan Erection of Clinker Transport 2014 rge RCC Bulacan Erection of Clinker Transpoort 2014Transpo
Client Project Year Lafarge - RCC Nor/Bul Additional Work for RDF Project 2012
Lafarge - RCC Norzagaray Additional Work for RDF Project 2012 Lafarge - RCC Norzagaray RDF Feeding System 2013
Lafarge - RCC Teresa Demolition of Old Lines A+B+C 2011 Lafarge - RCC Teresa Coal Mill ID Fan Foundation Investigation 2012 Lafarge - RCC Teresa Fabrication and Erection as per Supplier Dwg 2012 Lafarge - RCC Teresa Relocation of Existing Platform 2012 Lafarge - RCC Teresa VRM Maintenance Work 2012 Lafarge - RCC Teresa Add Concrete Storage Hall Teresa RDF 2013 Lafarge - RCC Teresa Material Storage Cladding 2013 Lafarge - RCC Teresa RDF Feeding System 2013Lafarge - RCC Teresa VRM Maintenance Work Additional Works 2013
Lafarge - Teresa Repair of Polycom Mill 2012 Lafarge - Teresa Installation of Rotary Feeder 2013
Lafarge Teresa Plant Demolition of silos 2010 Lafarge Teresa Plant Generation of as-built drawings for the area of covering the proposed Mill “D” 2010 g g pg g proposed Mill D 20p p
Client Project Year Modern Cement and
Mining Company Checking of Civil Drawings for a cement plant with a capacity of 3’500 tons clinker 2008
Mundo Verde Design Works 2011
Mundo Verde Design & Execution of AFR Preparation Facility 2011
Client Project Year Lufthansa Lufthansa Technik Emergency Works 2011
Lufthansa Technik Emergency Repair Works 2011
PEG Aviation GA for Airline Docks 2010-2011
Amac Concept Nose and Fuselage Dock for 777 / 747 Aircraft 2010
Adat Concept Paint-Dock for Wide Body Aircraft 2010
Oman Airlines Structural Analysis of Aircraft Maintenance Step-Platforms for Wide-Body Airbus 2009
Lufthansa Technik Turnkey Project for the Engineering, Fabrication, Installation and Commissioning of Two Complete Maintenance Docks for Airbus Wide-Body Aircrafts 2008
Lufthansa Technik Turnkey Project for the Engineering, Fabrication, Installation and Commissioning of Two Tail Docks for Airbus Narrow-Body Aircrafts 2008
British Airways 2 (two) Engine Docks for maintenance, repair and overhaul of narrow body single-isle aircraft engines, particularly engines of Airbus A319/A320/A321 aircraft. 2012
Aviation References
engines, partticularly engines of Airbus A319/A320/Aines, part 321 aircraft.A320/A
Client Scope of Work Year Air BP Aviation Storage Tanks (multiple) 2004
NATO Fuel Storage Tanks 2009
NATO Fuel Pipeline 2010
UN Fuel Storage Tanks 2010
Platinum Fuels Fuel Storage Tank upgrades 2012
DS3 Fuel storage Feasibility 2014
DS3 Engineering Design 7 Fuel Storage Projects 2015
DS3 Fuel Storage and Distribution System 2015 Ongoing
Fuel Storage References
2015
2015 Ongoing
F & M Lopez Building II
Ayala Triangle
PEG SOUTH EAST ASIA, INC. | PEG CONSTRUCTION, INC. 8th Flr. F&M Lopez Bldg. II 109 C. Palanca St. Legaspi Village Makati City, 1229 PHILIPPINES Tel: +63 (02) 812-0134 Fax: +63 (02) 822-0888 Email: [email protected] Website: www.pegsea.com
Location and Contact Information
Metro Manila, Philippines