general information about m7 repairing tools basically, this complete set of repairing tools are...

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General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or fixtures related to Left-handed thread. Refer this category to slides from No. 3 to No.9. 2. Wrenches or fixtures related to Right-handed thread. Refer this category to slides from No. 11 to No.19. 3. Fixtures for general assembling. Refer this category to slides from No. 21 to No.25. 4. Fixtures for motor assembling. Refer this category to slides from No. 27 to No.33.

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Page 1: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

General information about M7 repairing tools

Basically, this complete set of repairing tools are divided into four categories. They are:

1. Wrenches or fixtures related to Left-handed thread. Refer this category to slides from No. 3 to No.9.

2. Wrenches or fixtures related to Right-handed thread. Refer this category to slides from No. 11 to No.19.

3. Fixtures for general assembling. Refer this category to slides from No. 21 to No.25.

4. Fixtures for motor assembling. Refer this category to slides from No. 27 to No.33.

Page 2: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Wrenches or fixtures related to Left-handed thread.

For the sake of better performance, longer durability and safer operation, some components on the air tools must be finished with a left-handed thread.

Therefore, please be cautious and note the following before maintaining the air tools whenever left handed thread is encountered:

Left-handed thread must be loosened clockwise and tightened counterclockwise.

Category 1.

Page 3: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Front housing(Left-handed thread )

Clamp the air screw driver RA-102 onto a vise first, then loosen or tighten the Front Housing RA-102P01 with this repairing tool ZW-0101.

Note: 1. Before turning this repairing tool, make sure to lock the screw, which is on this repairing tool, into the hole on the front housing. 2. Turn clockwise to loosen and counterclockwise to tighten the Front Housing .

Applicable to: RA-102P01

ZW-0101 (Front Housing Opener)

Page 4: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0102 (Front Housing Opener)

Clamp the air screw driver RA-101 onto a vise first, then loosen or tighten the Front Housing RA-102P01 with this repairing tool ZW-0102.

Note: Turn clockwise to loosen and counterclockwise to tighten.

Applicable to: RA-101P01

Front housing(Left-handed thread )

Page 5: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0103 (Nut Dismantling Wrench)

Nut (Left-handed thread )

Clamp the air screw driver onto a vise, then dismantle or tighten the Nut with this repairing tool ZW-0103. Note: Turn clockwise to loosen and counterclockwise to tighten.

Applicable to: RA-101P13 & RA-102P13

Page 6: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0104 (Nut dismantling wrench)

Clamp the air screw driver onto a vise, then dismantle or tighten the Nut with this repairing tool ZW-0104. Note: Turn clockwise to loosen and counterclockwise to tighten.

Nut (Left-handed thread )

Applicable to: RA-105P18 & RA-201P19

Page 7: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0201 Clamp Nut Wrench

Clamp nut(Left-handed thread)

Clamp the air screw driver onto a vise, then dismantle or tighten the Clamp Nut with this repairing tool ZW-0201.

Note: Turn clockwise to loosen and counterclockwise to tighten.

Applicable to : QE-631P34, QE-721P37, QA-621P34, QA611P34 & QB-612P37

Page 8: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0316 Combination Wrench for lock ring and bearing

Nut (Left handed-thread)

Clamp the air angle grinder onto a vise, then dismantle or tighten the Nut with this repairing tool ZW-0316.

Note: Turn clockwise to loosen and counterclockwise to tighten.

Applicable to: QB-107P10, QB-117P10

Page 9: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Clamp the repairing fixture ZW-0303 onto a vise first, then insert the front portion of the rotor assembly into the central hole of it, as shown, then use a 12mm combination wrench to tighten or loosen the Governor.

Note: Turn clockwise to loosen and counterclockwise to tighten.

Governor12mm combination wrench

(Left-handed thread)

ZW-0303 Rotor governor holder

Applicable to: QB-104T01, QB-105T01, QB-114T03 & QB-115T03

Page 10: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Wrenches or fixtures related to normal right-handed thread.

Category 2.

For disassembling or assembling a component with right-handed thread on it, just remember to loosen it counterclockwise and tighten clockwise.

Never confuse right-handed thread with left-handed thread!

Page 11: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Use the repairing wrench ZW-0202 to loosen or tighten the Throttle Valve Plug by:

Turning it counterclockwise to loosen and clockwise to tighten.

ZW-0202 (Throttle valve plug wrench)

Throttle valve plug(Right-handed thread)

Applicable to:

QA-121P01, QA-111P10

QA-221P01, QA-211P11

QA-321P01, QA-311P10

QA-323P01, QA-313P10

QA-325P01, QA-315P10

QA-621P01, QA-611P10

QB-612P01, QE-631P01

QC-223P01, QC-213P11

QC-721P01

Page 12: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Internal gear

ZW-0301 (Internal gear wrench)

Clamp the air ratchet wrench onto a vise, then dismantle or tighten the Internal Gear with this repairing tool ZW-0301 by:

Turning it counterclockwise to loosen and clockwise to tighten.

Applicable to: NE-321P45, NE-332P42, NE-421P45 & NE-432P42

Page 13: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Internal gear

ZW-0302 (Internal gear wrench)

Clamp the air ratchet wrench onto a vise, then dismantle or tighten the Internal Gear with this repairing tool ZW-0302 by:

Turning it counterclockwise to loosen and clockwise to tighten.

Applicable to: NE-211P22, NE-311P22

Page 14: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Clamp the angle grinder onto a vise first, then use this repairing tool ZW-0304 to fix the Lock Ring and dismantle or tighten the Coupling Nut with an adjustable wrench afterward by:

Turning it counterclockwise to loosen and clockwise to tighten.

Coupling nut

ZW-0304 (Locking ring wrench)

Lock ring

Applicable to: QB-104P31, QB-105P31, QB-114P65 & QB-115P65

Page 15: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

1. 2.

ZW-0306 (Combination wrench for locking ring and bearing)

1. Use this repairing tool ZW0306 to disassemble or to assemble the Lock Ring on air sander.

Note: Turning it counterclockwise to loosen or clockwise to tighten.2. Screw this repairing tool into the Working Spindle, then the Working Spindle and the

Bearing can be easily pulled out.

Working spindleLock ring

Bearing

Applicable to: QB-41P13, QB-41P20, QB-42P13, QB-42P20, QB-43P13 & QB-43P20

Page 16: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Clamp nut

ZW-0308 (Ratchet housing holder)

Ratchet housing

Clamp the air ratchet onto a vise first, then use this repairing tool ZW-0308 to fix the Ratchet Housing and dismantle or tighten the Clamp Nut with an 38mm combination wrench afterward by:

Turning it counterclockwise to loosen and clockwise to tighten.

Applicable to: NE-321P37, NE-421P37, NE-332P36 & NE-432P36

Page 17: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Clamp nut

ZW-0311 (Ratchet housing holder)

Ratchet housing

Clamp the air ratchet onto a vise first, then use this repairing tool ZW-0311 to fix the Ratchet Housing and dismantle or tighten the Clamp Nut with an 32mm combination wrench afterward by:

Turning it counterclockwise to loosen and clockwise to tighten.

Applicable to: NE-211P26 & NE-311P26

Page 18: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Clamp this repairing tool ZW-0503 onto a vise first, then place the Cap on it, surely together with the complete belt sander, and turn the whole belt sander to dismantle or tighten the Cap afterward by:

Turning the belt sander counterclockwise to loosen and clockwise to tighten.

ZW-0503 (Cap opener)

Cap

Applicable to: QB-311P23 & QB-312P23

Page 19: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0506 (Gear housing opener)

Gear housing

Clamp the air drill onto a vise and insert the screw on this repairing tool ZW-0506 into the tiny hole on the air drill, then turn to dismantle or tighten the Gear Housing afterward by:

Turning it counterclockwise to loosen and clockwise to tighten.

Applicable to: QE-131P28

Page 20: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Fixtures for general assembling

Category 3.

Page 21: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Place the Cap onto this repairing fixture ZW-0701 first, then insert it

into the throttle hole on the main housing of the air hammer.

Cap

ZW-0701 (Cap assembling tool)

Applicable to: All the part P01 of whole series of air hammer

Page 22: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Slide the “Reverse bushing” into “Valve stem” first, insert the Valve stem onto this repairing fixture ZW-0501 afterward. Then, these two components can be easily put into the trigger hole.

ZW-0501 (Reverse bushing Assembling tool)

Applicable to: QE-331P26, QE341P28, QE-333P26, QE343P28 & QE-231P14

Page 23: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

1.Place steel ball onto the side hole on the anvil, then slip “Ball Retainer” and “Spring” onto the anvil in sequence.2. Place the fixture ZW-0105-B onto the anvil.3. Slip “Washer” and “Retaining ring” on the fixture ZW-0105-B.4. Finally depress the “Retaining ring” with the fixture ZW-0105-A, then, it will clip to the anvil automatically.

ZW-0105 (Retainer Ring Holder)

B

A

Applicable to: RA-101P03, RA-102P03, RA-105P01, RA-201P09

應拍照片表現 !!

Page 24: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0801 (Motor Assembly Kit)

B

A

Reference: Take NC-4218 as example1. Place #18 Gasket at the bottom of

Motor Housing, then, align the cylinder dowel hole on the Gasket to the

one on Motor Housing.2. Insert the fixture ZW-0801-A onto the Motor Housing.3. Insert the fixture ZW-0801-B into cylinder dowel hole on Motor Housing through Gasket.

4. Hold the whole set of motor assembly and align the cylinder dowel hole on Rear End Plate #25 to the fixture ZW-0801-B. Then, slide the whole set of motor assembly into Motor Housing slowly. Note: The Cylinder Dowel #26 will be pushed out when the Motor Assembly reaches the bottom of Motor Housing.5. Take out the fixture ZW-0801-B from motor assembly.6. Insert Cylinder Dowel to fix the position of motor assembly on motor housing.7. Finally remove the fixture ZW-0801-A.

Applicable to: NC-4214P23 NC-4224P23 NC-4217P23 NC-4227P23 NC-4517P22

Page 25: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

Reference: NC-4218Place #18 Gasket at the bottom of Motor Housing, then, align the cylinder dowel hole on the Gasket to the one on Motor Housing.2. Insert the fixture ZW-0801-A onto the Motor Housing.3. Insert the fixture ZW-0801-B into cylinder dowel hole on Motor Housing through Gasket.4. Hold the whole set of motor assembly and align the cylinder dowel hole on Rear End Plate #25 to the fixture ZW-0801-B. Then slide the whole set of motor assembly into Motor Housing slowly. Note: The Cylinder Dowel #26 will be pushed out when the Motor Assembly reaches the bottom of Motor Housing.5. Take out the fixture ZW-0801-B from Motor assembly.6. Insert Cylinder Dowel to fix the position of motor assembly on motor housing.7. Finally remove the fixture ZW-0801-A.

Page 26: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

4. Fixtures for motor assembling.

Page 27: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0203 (Bearing Pressing kit)

Coupling nut

1. Align fixture ZW-0203-A to the bearing on Rear end plate.2. Align fixture ZW-0203-B to the Coupling nut.3. Steadily put the motor assembly onto the arbor press and depressed the motor

assembly firmly.

Rear end plateA

B Applicable to:

QA-121P15+P25 QA-111P16+P26

QA-321P15+P25 QA-311P16+P25

QA-323P15+P25 QA-313P16+P25

QA-325P15+P25 QA-315P16+P25

QA-621P15+P25 QA-611P16+P25

QB-612P15+P25 QG-202P13+P20

QB-721P15+P25 QE-631P15+P25

QG-102P16+P24 QG-103P16+P24

Page 28: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0310 (Bearing Pressing Kit)

1. Align fixture ZW-0310-A to the Rear End Plate.2. Align fixture ZW-0310-B to the Front End Plate.3. Steadily put the motor assembly onto the arbor press and depressed the motor assembly firmly.

Front end plate

Rear end plate

A

B

Applicable to:

NE-321P18 NE-321P29

NE-332P11 NE-332P18

NE-421P18 NE-421P29

NE-432P11 NE-432P18

Page 29: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0313 (Bearing Pressing Kit)

Front end plate

Rear end plate

1. Align fixture ZW-0313-B to the Rear End Plate. 2. Align fixture ZW-0313-A to the Front End Plate.3. Steadily place the motor assembly onto the arbor press and depressed the motor assembly firmly.

A

B

Applicable to:

QG-102P16 QG-102P24

QG-202P13 QG-202P20

NE-211P14 NE-211P20

NE-311P14 NE-311P20

Page 30: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0315 (Bearing Pressing Kit)

Front end plate

Rear end plate

1. Align fixture ZW-0315-A to the Rear End Plate. 2. Align fixture ZW-0315-B to the Front End Plate.3. Steadily place the motor assembly onto the arbor press and depressed the motor assembly firmly.

A

B

Applicable to:

QB-104P50 QB-105P50

QB-114P50 QB-115P50

Page 31: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0504 (Bearing pressing kit)

1. Align fixture ZW-0504-B to the Rear End Plate. 2. Align fixture ZW-0504-A to the Front End Plate.3. Steadily place the motor assembly onto the arbor press and depressed the motor assembly firmly.

Rear end plate

Front end plate

A

B

Applicable to:

QE-131P12 QE-131P20

QE-331P09 QE-342P15

QE-333P09 QE-334P07

QE-343P15 QE-344P15

QE-332P07

Page 32: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0505 (Bearing pressing kit)

1. Align fixture ZW-0505-B to the Front End Plate. 2. Align fixture ZW-0505-A to the Rear End Plate.3. Steadily place the motor assembly onto the arbor press and depressed the motor assembly firmly.

Front end plate

Rear end plate

A

B

Applicable to:

QG-101P16 QG-101P23

QG-201P07

Page 33: General information about M7 repairing tools Basically, this complete set of repairing tools are divided into four categories. They are: 1. Wrenches or

ZW-0508 (Bearing pressing kit)

End plate A

End plate B

1. Align fixture ZW-0508-A to the End Plate A. 2. Align fixture ZW-0508-B to the End Plate B.3. Steadily place the motor assembly onto the arbor press and depressed the motor assembly firmly.

A

B

Applicable to:

QB-52P14 QB-53P14

QB-311P19 QB-311P24

QB-312P19 QB-312P24