gehl rs6-34 (tier iv) manitou mt6034 t (tier iv) … · td 3.6 l4 deutz engine parts manual form...

TD 3.6 L4Deutz Engine

Par

ts M

anua

l

Form No.50960088Revision ASeptember

2014

Telescopic HandlersGehl RS6-34 (Tier IV)Manitou MT6034 T (Tier IV)

The Table of Contents pages list the page loca-tions of the various component groups on theengine.

Manitou Americas, Inc. reserves the right tomake changes or improvements in the designor construction of any part of the unit withoutincurring the obligation to install such changeson any unit previously delivered.

When ordering service parts, specify the partnumber, full description, quantity required, andthe engine model and serial number.

Model and serial number for this engine arestamped on the engine identification platelocated on the top of the valve cover.

Introduction Deutz TD 3.6 L4

Engine Identification Plate(Located on top of the valve cover)

NOTE: The engine manufacturer occasionallymakes changes to engine components; therefore,it is important to always provide the factory partsdepartment with the model and serial number ofthe engine when ordering parts. This is especiallyimportant when the part number in this parts man-ual is listed as CFPD (Call Factory PartsDepartment) or TBD (To Be Determined).

Model Serial Number

Valve cover isshown onpage 18.

Refer to page10 for theinstallationsequence.

Identifies whereadditional

information canbe found.

Alerts and directsuser to investigatemore information.

The following icons shown on various pages provideimportant information or identify where additional informa-tion can be found.

NOTE:Fastens to

valve cover.

Identifies missing,hidden parts, or

adds informationalcomments.

Torque

110 NmIdentifies the correct torque of the bolt,nut, fitting, or other hardware. When avalue is not present, refer to the engineshop manual for correct torque valuesand procedures.

NOTE: Quantities are for one piston; theengine uses four pistons.

Informs user of specificparts details for ordering.

00011527853

PRINTED IN U.S.A. 1 50960088/AP0914

Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Engine Block, Oil Pan, Plugs, and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . .4Oil Pickup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Oil Cooler, Oil Filter, and Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .7Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Crankshaft, Pulley, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Camshaft, Lifters, Rocker Arms, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .11Cylinder Head and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Flywheel Housing, Starter, and Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . .14Flywheel and Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Oil Pump and Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Fuel Injector Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Fuel Rail and High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Fuel Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Turbocharger Hose and Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . .28Turbocharger Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Exhaust Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Diesel Oxidation Catalyst (DOC) Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Air Intake Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Air Intake Tube Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34EGR Valve and EGR Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Thermostat Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Fan Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Engine Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48ECU (Electronic Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Numeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Deutz TD 3.6 L4 Table of Contents

50960088/AP0914 2 PRINTED IN U.S.A.

Component Locations Deutz TD 3.6 L4

CoolantTemperature

Sensor0; item 7

EGRControlValve

Page 36; item 2

AlternatorPage 42; item 1

CamshaftSpeed SensorPage 11; item 10

CrankshaftSpeed SensorPage 10; item 12

Fuel Rail PressureSensor

Page 22; item 7

Fuel InjectorPressure

PumpPage 20; item 1

Starter Relay(hidden from view)Page 15; item 12

StarterPage 14; item 8

Volume ControlPage 20; item 2

Intake ManifoldPressureSensor

Page 33; item 5

AirTemperature

SensorPage 33; item 1


Deutz TD 3.6 L4 Component Locations

CoolantTemperature

SensorPage 40; item 7

Volume ControlPage 20; item 2

CrankshaftSpeed SensorPage 10; item 12

CamshaftSpeed SensorPage 11; item 10

Oil PressureSensor

Page 7; item 9

AlternatorPage 42; item 1

Fuel Rail PressureSensor

Page 22; item 7

EGRControlValve

Page 36; item 2

TurbochargerPage 26; item 1

Oil FilterPage 7; item 4


Engine Deutz TD 3.6 L4Engine Block, Oil Pan, Plugs, and Gasket Set

9

606

3

12

25

15 14

13 21

8

18

12

1617

19

60

2

5

274

24

10 20

11 22

17

Torque

110 Nm

Torque

20 Nm

Torque

80 NmTorque

80 Nm

Torque

12 Nm

Torque

Refer to Shop Manual

Torque

110 Nm

28

Torque

95 Nm

Torque

20 Nm

29

32

33

30

31

43

42

41

23

44

Torque

20 Nm

24

12

54

53

52

51

Torque

95 Nm

55

56

57

26


Deutz TD 3.6 L4 EngineEngine Block, Oil Pan, Plugs, and Gasket Set

Item Part Description Qty. Item Part Description Qty.No. No. Req. No. No. Req.

01 50220780 ENGINE BLOCK ASSEMBLY . . . . . 1(includes items 6-27)

02 133417 PISTON COOLING NOZZLE . . . . . 803 50220323 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 04 BEARING, THRUST . . . . . . . . . . . . 1

50220324 Standard50220334 Oversize — 2,53 mm

05 BEARING, MAIN . . . . . . . . . . . . . . . 550220325 Standard50220335 Undersize — 84,75 mm50220336 Undersize — 84,50 mm

06 187262 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 507 50220326 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 108 50220327 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 109 133539 PLUG (M10-1.0 mm) . . . . . . . . . . . . 210 133414 VALVE . . . . . . . . . . . . . . . . . . . . . . . 111 133139 SEALING RING . . . . . . . . . . . . . . . . 112 133537 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 313 50220328 HOSE CONNECTOR . . . . . . . . . . . 114 50220329 SEALING RING . . . . . . . . . . . . . . . . 215 187276 PLUG (M22-1.5 mm) . . . . . . . . . . . . 116 133147 PLUG (M10-1.0 mm) . . . . . . . . . . . . 217 133132 SEALING RING . . . . . . . . . . . . . . . . 218 187115 STUD. . . . . . . . . . . . . . . . . . . . . . . . 319 133536 PLUG (M14-1.5 mm) . . . . . . . . . . . . 620 50220330 COMPRESSION SPRING. . . . . . . . 121 133405 BUSHING . . . . . . . . . . . . . . . . . . . . 122 50220331 ADAPTER . . . . . . . . . . . . . . . . . . . . 1

23 50220332 BOLT, MAIN BEARING CAP . . . . . 1024 50220333 ALIGNMENT BUSHING . . . . . . . . 1025 50220562 BY-PASS . . . . . . . . . . . . . . . . . . . . . 126 TBD CAM BEARING/BUSHING . . . . . . . 427 NSS MAIN BEARING CAP . . . . . . . . . . . 5

(included with item 1)28 133537 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 129 187234 BOLT, TORX HEAD. . . . . . . . . . . . 2430 133149 PLUG, OIL PAN DRAIN . . . . . . . . . . 131 105407 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 132 50220340 OIL PAN. . . . . . . . . . . . . . . . . . . . . . 133 50220560 SEALANT . . . . . . . . . . . . . . . . . . . . 141 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 842 133387 REAR MAIN SEAL . . . . . . . . . . . . . 143 50220315 REAR MAIN SEAL HOUSING. . . . . 1

(includes item 42)44 133103 SEALANT . . . . . . . . . . . . . . . . . . . . 151 133444 FILLER CAP . . . . . . . . . . . . . . . . . . 152 50220776 OIL FILLER TUBE . . . . . . . . . . . . . . 153 105289 BOLT (torque 30Nm) . . . . . . . . . . . . 254 50220777 GASKET . . . . . . . . . . . . . . . . . . . . . 155 50220774 DIPSTICK, ENGINE OIL LEVEL . . . 1

(includes item #56)56 50220775 O-RING (included w/#57) . . . . . . . . 257 50220773 GUIDE TUBE, DIPSTICK . . . . . . . . 160 50220561 SAFETY LOCK AGENT. . . . . . . . . . 170 50220559 GASKET SET, TD3.6 L4 ENGINE. . 1

70

NOTE: At the time of publication of this partsmanual, the engine OEM was unable to provideavailability or pricing for the cam bushings/bear-ings (item 26). Please contact the Factory PartsDepartment for more information.


Engine Deutz TD 3.6 L4Oil Pickup Lines


01 50220406 TRANSFER PIPE, OIL . . . . . . . . . . 102 187233 BOLT, TORX-HEAD. . . . . . . . . . . . . 203 133538 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 1

04 50220407 OIL SUCTION PIPE . . . . . . . . . . . . 105 50220270 BOLT, TORX-HEAD. . . . . . . . . . . . . 206 50220561 SEALANT . . . . . . . . . . . . . . . . . . . . 1

6 2

1

2

5

4

63

Torque

20 Nm

Torque

35 Nm

Torque

20 Nm

Torque

20 Nm


Deutz TD 3.6 L4 EngineOil Cooler, Oil Filter, and Oil Pressure Sensor


01 50220401 OIL COOLER. . . . . . . . . . . . . . . . . . 102 50220402 GASKET, OIL COOLER . . . . . . . . . 103 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 404 132023 FILTER, ENGINE OIL . . . . . . . . . . . 105 133326 THREADED ADAPTER . . . . . . . . . . 106 50220404 PLATE/COVER . . . . . . . . . . . . . . . . 1

07 50220405 O-RING . . . . . . . . . . . . . . . . . . . . . . 108 105905 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 209 50220553 SENSOR, OIL PRESSURE. . . . . . . 1

(includes item 10)10 50220554 O-RING SEAL . . . . . . . . . . . . . . . . . 1

6

8

7

4

5

3

2

1

3

9

10

Torque

30 Nm

Torque

12 Nm

Torque

40 Nm


Engine Deutz TD 3.6 L4Connecting Rod


01 50220351 CONNECTING ROD ASSEMBLY . . 1(includes items 2-4)

02 50220352 BUSHING, WRIST PIN . . . . . . . . . . 103 50220353 BOLT, CONNECTING ROD. . . . . . . 204 NSS CONNECTING ROD CAP. . . . . . . . 1

(included with item 1)

05 ROD BEARING . . . . . . . . . . . . . . . . 150220354 Standard — 68,0 mm50220355 1st undersize — 67,75 mm50220356 2nd undersize — 67,50 mm

NOTE: Quantities are for one connectingrod; the engine uses four connecting rods.

12

5

4

3Torque



Deutz TD 3.6 L4 EnginePiston


01 50220357 PISTON ASSEMBLY . . . . . . . . . . . . 1(includes items 2-4

02 50220358 SNAP RING, WRIST PIN. . . . . . . . . 2

03 50220359 WRIST PIN . . . . . . . . . . . . . . . . . . . 104 50220360 PISTON RING SET (one piston) . . . 1

NOTE: Quantities are for one piston; theengine uses four pistons.

4

2

2

1

3

50960088/AP0914 10 PRINTED IN U.S.A.


01 50220344 GEAR, ENGINE SPEED . . . . . . . . . 102 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 303 50220346 PIN, ALIGNMENT . . . . . . . . . . . . . . 104 50220347 PULLEY, CRANKSHAFT. . . . . . . . . 105 50220348 BOLT, CRANKSHAFT PULLEY. . . . 106 50220349 PIN, ALIGNMENT . . . . . . . . . . . . . . 107 50220350 WASHER, FLAT . . . . . . . . . . . . . . . 1

08 50220343 CRANKSHAFT . . . . . . . . . . . . . . . . 111 50220376 BRACKET, ENGINE SPEED. . . . . . 112 50220552 SENSOR, ENGINE SPEED . . . . . . 113 50220378 BOLT (Torque 8,5 Nm) . . . . . . . . . . 114 50220379 BOLT (Torque 5 Nm) . . . . . . . . . . . . 115 50220563 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

8

2

1

3

4 7

56

Torque


Torque

13 Nm

Engine Deutz TD 3.6 L4Crankshaft, Pulley, and Sensor

13

12

15

11

14Torque

5 Nm

Torque

8.5 Nm

PRINTED IN U.S.A. 11 50960088/AP0914

Deutz TD 3.6 L4 EngineCamshaft, Lifters, Rocker Arms, and Sensor


01 105325 VALVE LIFTER, HYDRAULIC . . . . . 802 50220392 PUSHROD, VALVE LIFTER . . . . . . 803 105303 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 804 50220393 ROCKER ARM . . . . . . . . . . . . . . . . 805 50220394 ROCKER ARM BEARING . . . . . . . . 806 50220778 CAMSHAFT. . . . . . . . . . . . . . . . . . . 1

10 50220552 SENSOR, ENGINE SPEED . . . . . . 1(includes item 3)

11 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 112 50220563 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

2

4

6

1

5

3

Torque

30 Nm

11

10

12

50960088/AP0914 12 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Cylinder Head and Valve Cover

12

5

6

4

11

10

23

8

50

2

3

1314

21

22

50

7

950 1

31

34

33

35

32Torque

80 Nm

Torque


Torque

8,5 Nm

The breathertube is shownon page 26.

PRINTED IN U.S.A. 13 50960088/AP0914

Deutz TD 3.6 L4 EngineCylinder Head and Valve Cover


01 50220779 CYLINDER HEAD . . . . . . . . . . . . . . 1(includes items 2-14)

02 50220364 VALVE SEAT, INTAKE. . . . . . . . . . . 403 50220365 VALVE SEAT, EXHAUST. . . . . . . . . 404 133322 VALVE KEEPER . . . . . . . . . . . . . . 1605 187148 VALVE SPRING CAP . . . . . . . . . . . 806 133352 VALVE SEAL . . . . . . . . . . . . . . . . . . 807 133166 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 508 50220366 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 809 187262 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 410 133138 SEALING RING (22x27 mm). . . . . . 111 187276 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1

12 50220367 VALVE SPRING. . . . . . . . . . . . . . . . 813 50220368 INTAKE VALVE . . . . . . . . . . . . . . . . 414 50220369 EXHAUST VALVE . . . . . . . . . . . . . . 421 50220361 GASKET, CYLINDER HEAD . . . . . . 122 50220333 BUSHING, ALIGNMENT . . . . . . . . . 223 50220362 CYLINDER HEAD BOLT . . . . . . . . 1831 50220370 VALVE COVER . . . . . . . . . . . . . . . . 1

(includes items 32-34)32 50220371 GASKET, VALVE COVER . . . . . . . . 133 50220372 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1034 133444 CAP, OIL FILL . . . . . . . . . . . . . . . . . 135 50220373 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 150 105307 SAFETY LOCK AGENT . . . . . . . . AR

50960088/AP0914 14 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Flywheel Housing, Starter, and Starter Relay

1

2

3

5

4Torque

170 Nm

Torque

60 Nm

10

12

14

15

16

11

Torque

42 Nm

8

7

6

5

9

13

PRINTED IN U.S.A. 15 50960088/AP0914

Deutz TD 3.6 L4 EngineFlywheel Housing, Starter, and Starter Relay


01 50220781 FLYWHEEL HOUSING . . . . . . . . . . 102 50220556 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 603 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 404 50220872 COVER PLATE . . . . . . . . . . . . . . . . 105 133329 BUSHING, ALIGNMENT . . . . . . . . . 206 133138 SEALING RING . . . . . . . . . . . . . . . . 107 187276 SCREW PLUG . . . . . . . . . . . . . . . . 108 TBD STARTER . . . . . . . . . . . . . . . . . . . . 1

09 105910 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 310 105298 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 211 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 212 50220639 RELAY, STARTER . . . . . . . . . . . . . . 113 50220638 BRACKET, STARTER RELAY. . . . . 114 50220642 PROTECTING CAP. . . . . . . . . . . . . 115 50220641 PROTECTING CAP. . . . . . . . . . . . . 216 50220640 HARNESS, STARTER RELAY . . . . 1

NOTE: At the time of publication of this partsmanual, the OEM for the starter was unable toprovide availability or pricing. Please contact theFactory Parts Department for more information.

50960088/AP0914 16 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Flywheel and Starter Ring

2

1

3

Torque


PRINTED IN U.S.A. 17 50960088/AP0914

Deutz TD 3.6 L4 EngineFlywheel and Starter Ring

Item Part Description Qty.No. No. Req.

01 50220783 FLYWHEEL . . . . . . . . . . . . . . . . . . . 1(includes item 2)

02 50220784 STARTER RING . . . . . . . . . . . . . . . 1(included with item 1)

03 133335 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

50960088/AP0914 18 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Oil Pump and Timing Gear Cover

1

6

7

2

3

5

4

2324

24

2221

27

28

31

32

3341

42

43

48

5045

46

4744

The idler gear fastens to thefront of the engine block.

49

PRINTED IN U.S.A. 19 50960088/AP0914

Deutz TD 3.6 L4 EngineOil Pump and Timing Gear Cover


01 50220785 COVER, TIMING GEAR . . . . . . . . . 102 50220385 VALVE PLUNGER . . . . . . . . . . . . . . 103 50220386 VALVE SPRING. . . . . . . . . . . . . . . . 104 50220387 SPRING CAP (Torque 60 Nm) . . . . 105 50220388 O-RING . . . . . . . . . . . . . . . . . . . . . . 106 50220389 PIN, ALIGNMENT . . . . . . . . . . . . . . 207 50220390 THREADED INSERT. . . . . . . . . . . . 321 50220395 OIL PUMP . . . . . . . . . . . . . . . . . . . . 1

(includes items 22-24)22 50220396 GEAR, OIL PUMP . . . . . . . . . . . . . . 123 50220397 ADAPTER TUBE . . . . . . . . . . . . . . . 224 50220398 O-RING . . . . . . . . . . . . . . . . . . . . . . 427 50220399 DOWEL BUSHING . . . . . . . . . . . . . 228 50220400 BOLT (Torque 8,5 Nm) . . . . . . . . . . 5

31 50220374 GEAR, IDLER . . . . . . . . . . . . . . . . . 132 50220375 SHAFT. . . . . . . . . . . . . . . . . . . . . . . 133 105896 BOLT (Torque 30 Nm) . . . . . . . . . . 341 50220380 BOLT (Torque 30 Nm) . . . . . . . . . 1042 105292 BOLT (Torque 30 Nm) . . . . . . . . . . 743 50220381 BOLT (Torque 30 Nm) . . . . . . . . . . 544 133151 PLUG (Torque 55 Nm) . . . . . . . . . . 145 50220382 CONNECTOR, COOLANT PORT . . 146 50220383 RETAINER, COOLANT CONN.. . . . 147 133136 SEALING RING (18x20 mm). . . . . . 148 133388 SEAL, CRANKSHAFT . . . . . . . . . . . 149 50220786 PROFILE WASHER. . . . . . . . . . . . . 150 133103 SEALANT . . . . . . . . . . . . . . . . . . . . 1

Torque

60 Nm

Torque

30 Nm

Torque

30 Nm

Torque

55 Nm

Torque

30 Nm

Torque

30 Nm

Torque

8,5 Nm

50960088/AP0914 20 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Fuel Injector Pressure Pump

8

910

11

12

13

1

5

6

7

8

4

3

2

Torque

20 Nm

Torque

80 Nm

PRINTED IN U.S.A. 21 50960088/AP0914

Deutz TD 3.6 L4 EngineFuel Injector Pressure Pump


01 50288228 HIGH PRESSURE PUMP . . . . . . . . 1(includes items 2-7)

02 50220790 VOLUME CONTROL VALVE. . . . . . 1(includes items 3-4)

03 50220792 GASKET . . . . . . . . . . . . . . . . . . . . . 104 50220791 O-RING . . . . . . . . . . . . . . . . . . . . . . 105 50220787 OVER-FLOW VALVE. . . . . . . . . . . . 1

(includes items 6-7)06 50220789 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

07 50220788 O-RING . . . . . . . . . . . . . . . . . . . . . . 108 50220419 O-RING SEAL . . . . . . . . . . . . . . . . . 109 50220415 SPACER/ADAPTER . . . . . . . . . . . . 110 50220417 O-RING SEAL . . . . . . . . . . . . . . . . . 111 50220420 GEAR, FUEL INJ. PUMP DRIVE . . 112 50220416 WASHER . . . . . . . . . . . . . . . . . . . . . 113 50220418 NUT, INJECTION PUMP . . . . . . . . . 1

50960088/AP0914 22 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Fuel Rail and High-Pressure Fuel Lines


01 50220426 FUEL RAIL. . . . . . . . . . . . . . . . . . . . 1(includes item 7 and 8)

02 50220427 FUEL LINE ASSEMBLY. . . . . . . . . . 1(includes items 9-11)

03 50220428 FUEL LINE ASSEMBLY. . . . . . . . . . 1(used with cylinders 3 and 4)

04 50220429 FUEL LINE, HIGH-PRESSURE . . . 1(used with cylinders 1 and 2)

05 50220430 BOLT, TORX-HEAD. . . . . . . . . . . . . 206 50220431 SPACER, FUEL RAIL . . . . . . . . . . . 2

07 50220565 RAIL PRESSURE SENSOR KIT . . . 1(includes item 8)

08 50220793 O-RING . . . . . . . . . . . . . . . . . . . . . . 109 NSS BOLT (included with item 2) . . . . . . 110 NSS PIPE CLAMP (included with item 2) 111 NSS NUT(included with item 2) . . . . . . . . 112 50220569 MULTI-PURPOSE GREASE . . . . AR

3

5

9

10

1

7

7

2

6

6

4

8

11

Torque

30 Nm

Torque

30 Nm

NOTE: All fuel line nutsare torqued at 30 Nm.

Fuel Injector 12

PRINTED IN U.S.A. 23 50960088/AP0914

Deutz TD 3.6 L4 EngineFuel Return Lines

2

8

7

5

6

5


01a 50220432 FUEL LINE ASSEMBLY. . . . . . . . . . 1(includes items 5-7)

02 50220794 FUEL RETURN LINE . . . . . . . . . . . 103 50220434 HOSE RETAINER . . . . . . . . . . . . . . 205 50220435 CLAMP, SPRING BAND . . . . . . . . . 2

06 50220436 HOSE ASSEMBLY . . . . . . . . . . . . . 107 50220437 PIPE CLAMP . . . . . . . . . . . . . . . . . . 308 50220795 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 109 105646 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 210 50220796 STUD. . . . . . . . . . . . . . . . . . . . . . . . 2

FuelInjector

3

1

7

10

9

50960088/AP0914 24 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Fuel Injector

Torque

30 Nm


01 50220421 FUEL INJECTOR. . . . . . . . . . . . . . . 4(includes items 2 and 5)

02 50220422 SEAL, FUEL INJECTOR . . . . . . . . . 403 50220423 CLAMP, FUEL INJECTOR. . . . . . . . 4

04 50220424 BOLT, FUEL INJECTOR . . . . . . . . . 405 50220425 RETAINING CLIP . . . . . . . . . . . . . . 406 50220564 O-RING . . . . . . . . . . . . . . . . . . . . . . 4

5

4

1

6

2

3

NOTE: The engine uses four injectors; thequantities shown are for all four injectors.

PRINTED IN U.S.A. 25 50960088/AP0914

Deutz TD 3.6 L4 EngineGlow Plug


01 50220557 GLOW PLUG. . . . . . . . . . . . . . . . . . 402 50220558 CONNECTING RAIL . . . . . . . . . . . . 1

2

1

Torque

13,5 Nm

NOTE: The engine uses four glow plugs;the quantities shown are for all four.

50960088/AP0914 26 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Turbocharger


01 50220797 TURBOCHARGER . . . . . . . . . . . . . 102 50220503 GASKET, TURBOCHARAGER . . . . 103 50220487 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

Torque

30 Nm3

21

Turbochargerrubber hoseadapter is on

page 26.

PRINTED IN U.S.A. 27 50960088/AP0914

Deutz TD 3.6 L4 EngineTurbocharger Oil Lines


01 50220798 OIL LINE, PRESSURE . . . . . . . . . . 1(includes items 2-3)

02 50220409 BOLT, HOLLOW . . . . . . . . . . . . . . . 203 105483 SEALING RING . . . . . . . . . . . . . . . . 411 50220410 FLANGE . . . . . . . . . . . . . . . . . . . . . 112 50220411 O-RING SEAL . . . . . . . . . . . . . . . . . 1

13 50220806 OIL LINE, RETURN. . . . . . . . . . . . . 1(includes items 14)

14 187222 O-RING . . . . . . . . . . . . . . . . . . . . . . 115 133232 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 116 133162 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 217 50220413 GASKET, FLANGE . . . . . . . . . . . . . 1

1

3

2

2

3

16

17

Torque

8,5 Nm

15 14

13

12

Torque

8,5 Nm

Turbocharger

50960088/AP0914 28 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Turbocharger Hose and Crankcase Breather Tube


01 50220767 INTAKE ELBOW . . . . . . . . . . . . . . . 102 50220769 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 103 50220770 HOSE NIPPLE. . . . . . . . . . . . . . . . . 104 133214 SPRING CLAMP . . . . . . . . . . . . . . . 2

05 50220771 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 106 50220318 SPRING CLAMP . . . . . . . . . . . . . . . 207 50220768 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1

1

2

Turbocharger

Valve Coveris shown on

page 12.

6

4

5

34

7

6

Torque

8,5 Nm

PRINTED IN U.S.A. 29 50960088/AP0914

Deutz TD 3.6 L4 EngineTurbocharger Exhaust


01 50220500 CLAMP, T-BOLT . . . . . . . . . . . . . . . 102 50220501 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

Torque

30 Nm

1

2

Turbocharger

50960088/AP0914 30 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Exhaust Manifold Group


01 50220801 COMPENSATOR TUBE . . . . . . . . . 102 50220486 GASKET, COMPENSATOR TUBE . 203 50220487 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

04 50220800 EXHAUST MANIFOLD . . . . . . . . . . 105 50220483 GASKET, EXHAUST MANIFOLD . . 106 50220484 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

1

3

2

23

6

4

5

Torque

20 Nm

Torque

30 Nm

Turbocharger

PRINTED IN U.S.A. 31 50960088/AP0914

Deutz TD 3.6 L4 EngineDiesel Oxidation Catalyst (DOC) Group


01 50220574 CLAMP, EXHAUST . . . . . . . . . . . . . 202 50220575 GASKET, EXHAUST . . . . . . . . . . . . 203 50220799 OUTLET, DOC. . . . . . . . . . . . . . . . . 104 50302200 BRACKET, DOC . . . . . . . . . . . . . . . 205 50302554 INLET, DOC. . . . . . . . . . . . . . . . . . . 1

(includes items 6-8)

06 50220573 LOCK, CAP . . . . . . . . . . . . . . . . . . . 207 50220572 GASKET . . . . . . . . . . . . . . . . . . . . . 108 50220571 CLAMP, DOC. . . . . . . . . . . . . . . . . . 1

1

2 3

87

5

4

6

6

2

1

50960088/AP0914 32 PRINTED IN U.S.A.


01 50220438 AIR INTAKE MANIFOLD . . . . . . . . . 102 50220439 GASKET, AIR INTAKE MANIFOLD . 103 50220440 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 804 50220802 RETAINING PLATE . . . . . . . . . . . . . 1

Torque

30 Nm

Cylinder Head

Engine Deutz TD 3.6 L4Air Intake Manifold

1

2

34

PRINTED IN U.S.A. 33 50960088/AP0914


01 50220441 SENSOR, TEMPERATURE. . . . . . . 102 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 103 105289 BOLT, TORX-HEAD. . . . . . . . . . . . . 204 50220442 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 105 50220443 SENSOR, PRESSURE . . . . . . . . . . 106 50220444 PRESSURE SENSOR ASSEMBLY. 1

(includes items 7-9)

07 187282 SEALING RING . . . . . . . . . . . . . . . . 208 50220445 BOLT, HOLLOW . . . . . . . . . . . . . . . 109 50220446 HOSE FITTING . . . . . . . . . . . . . . . . 110 50220803 O-RING (included w/ item 1) . . . . . . 150 194281 SEALANT, SENSOR . . . . . . . . . . . . 1

2

5

4

8

7

9

6

50

1

3

Torque

5 Nm

Torque

18 Nm

Torque

11 Nm

Torque

30 Nm

Air IntakeManifold

Deutz TD 3.6 L4 EngineAir Intake Sensors

Fastens toengine intakeair pressuretube; item 11on page 34.

10

50960088/AP0914 34 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Air Intake Tube Group

2

3

5

1

4

7

5

10

Torque

13 Nm

8

Torque

30 Nm

12

Torque

30 Nm

6

Air IntakeManifold

Fastens toengine air

intake pressuresensor; item 9on page 33.

9

13

11

PRINTED IN U.S.A. 35 50960088/AP0914

Deutz TD 3.6 L4 EngineAir Intake Tube Group


01 50220804 AIR INTAKE TUBE . . . . . . . . . . . . . 102 50220448 HOSE, RUBBER 90º . . . . . . . . . . . . 103 105437 CLAMP, SPRING. . . . . . . . . . . . . . . 104 50220449 CLAMP, SPRING. . . . . . . . . . . . . . . 105 50220450 CLAMP, SPRING. . . . . . . . . . . . . . . 206 50220451 GASKET, AIR INTAKE TUBE . . . . . 107 50220452 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1

08 50220453 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 409 50220447 HOSE, RUBBER . . . . . . . . . . . . . . . 110 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 111 50220455 AIR PRESSURE TUBE ASSY, . . . . 1

(includes items 12 and 13)12 133141 BOLT, HOLLOW . . . . . . . . . . . . . . . 113 133133 SEALING RING . . . . . . . . . . . . . . . . 2

50960088/AP0914 36 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4EGR Valve and EGR Cooler Group

19

2

5

3

4

8

9

7

6

7

11

1012

13

14

16

15

Torque

10 NmTorque

8 Nm Torque

80 Nm

Torque

20 Nm

Torque

20 Nm

Torque

20 Nm

20

25

2423

2122

18

26

27

1

PRINTED IN U.S.A. 37 50960088/AP0914

Deutz TD 3.6 L4 EngineEGR Valve and EGR Cooler Group


01 50220494 COOLANT TUBE, EGR. . . . . . . . . . 102 50220495 BOLT, TORX-HEAD. . . . . . . . . . . . . 203 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 104 50220473 PIPE CLAMP . . . . . . . . . . . . . . . . . . 105 50220496 GASKET, EGR COOLANT TUBE . . 106 50220497 HOSE, RUBBER . . . . . . . . . . . . . . . 107 50220318 CLAMP, SPRING. . . . . . . . . . . . . . . 208 133138 SEALING RING 22x27mm . . . . . . . 109 187276 PLUG (M22-1.5) . . . . . . . . . . . . . . . 110 50220488 EGR BRACKET ASSEMBLY. . . . . . 111 50220478 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 212 50220493 EGR BRACKET. . . . . . . . . . . . . . . . 113 50220478 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 414 50220481 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 115 50220480 O-RING SEAL . . . . . . . . . . . . . . . . . 1

16 50220479 HOSE CONNECTOR . . . . . . . . . . . 118 50220498 HOSE, EGR COOLER . . . . . . . . . . 119 50220477 EGR COOLER. . . . . . . . . . . . . . . . . 1

(includes items 20-25)20 50220403 EGR CONTROL VALVE . . . . . . . . . 1

(includes items 21 and 22)21 NSS O-RING . . . . . . . . . . . . . . . . . . . . . . 122 NSS O-RING . . . . . . . . . . . . . . . . . . . . . . 123 50220742 SHUTTLE VALVE . . . . . . . . . . . . . . 124 NSS END CAP (included with item 19) . . 125 NSS BRACKET (included with item 19) . 126 50220744 HOSE CLAMP . . . . . . . . . . . . . . . . . 127 50220743 SPRING CLAMP . . . . . . . . . . . . . . . 1

50960088/AP0914 38 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Water Pump Group

3

6

8

46

27

5

1

9

10

Torque

20 Nm

Torque

60 Nm

Torque

35 Nm

Torque

35 NmTorque

30 Nm

11

12

14

Torque

14 Nm

Torque

14 Nm

12

13Bolts to thefront of the

engine.

15

PRINTED IN U.S.A. 39 50960088/AP0914

Deutz TD 3.6 L4 EngineWater Pump Group


01 50220458 WATER PUMP. . . . . . . . . . . . . . . . . 102 50220459 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 103 50220460 HOSE CONNECTOR . . . . . . . . . . . 104 50220461 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 105 133168 PUG. . . . . . . . . . . . . . . . . . . . . . . . . 206 133135 O-RING SEAL . . . . . . . . . . . . . . . . . 107 50220462 O-RING SEAL . . . . . . . . . . . . . . . . . 108 105303 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

09 50220463 PULLEY, FAN . . . . . . . . . . . . . . . . . 110 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 411 105303 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 112 50220475 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 213 50220476 SHIM/WASHER . . . . . . . . . . . . . . . . 214 50220474 MANIFOLD, COOLANT. . . . . . . . . . 115 NSS SILICON O-RING SEAL . . . . . . . . . 1

(included with item 1)

50960088/AP0914 40 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Thermostat Housing Group

5

2 6

7

3

4

1

1213

10

1415

9

89

11

9

Torque

30 Nm

Torque

30 Nm

Torque

65 Nm

Torque

30 Nm

Torque

13 Nm

Fastens toengine; refer

to page 4,item 13

Cylinder Head

2

PRINTED IN U.S.A. 41 50960088/AP0914

Deutz TD 3.6 L4 EngineThermostat Housing Group


01 50220464 THERMOSTAT HOUSING ASY. . . . 1(includes items 2-4)

02 243440 THERMOSTAT . . . . . . . . . . . . . . . . 103 50220462 O-RING SEAL . . . . . . . . . . . . . . . . . 104 50220465 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 105 50220466 GASKET, THERMOSTAT . . . . . . . . 106 105896 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 407 50220467 TEMPERATURE SENDER . . . . . . . 1

08 50220468 TUBE, COOLANT . . . . . . . . . . . . . . 109 50220318 CLAMP, SPRING. . . . . . . . . . . . . . . 410 50220469 MANIFOLD, COOLANT. . . . . . . . . . 111 50220470 HOSE, COOLANT . . . . . . . . . . . . . . 112 50220471 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 213 50220472 BRACKET, SUPPORT. . . . . . . . . . . 114 50220473 PIPE CLAMP . . . . . . . . . . . . . . . . . . 115 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914 42 PRINTED IN U.S.A.

1

2

4

3

5

6

9

87

50

11

12

10

Torque

42 Nm

Torque

42 Nm

Torque

90 Nm

Torque

30 Nm

Fastens totiming gearcover; refer to page16.

Engine Deutz TD 3.6 L4Alternator Group

PRINTED IN U.S.A. 43 50960088/AP0914

Deutz TD 3.6 L4 EngineAlternator Group


01 50220515 ALTERNATOR . . . . . . . . . . . . . . . . . 1(includes items 1-5)

02 50220516 REGULATOR, ALTERNATOR . . . . . 103 133184 FAN, ALTERNATOR . . . . . . . . . . . . 104 50220577 NUT AND WASHERS . . . . . . . . . . . 105 50220519 PULLEY, ALTERNATOR . . . . . . . . . 106 50220805 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

07 50220504 MOUNT, ALTERNATOR . . . . . . . . . 108 50220507 BUSHING . . . . . . . . . . . . . . . . . . . . 109 50220513 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 110 50220508 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 111 50220506 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 512 50220505 PIN, ALIGNMENT . . . . . . . . . . . . . . 250 133104 SEALANT . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914 44 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Fan Belt and Tensioner

1

2

4

3

Torque


PRINTED IN U.S.A. 45 50960088/AP0914


01 50220511 V-RIBBED BELT . . . . . . . . . . . . . . . 102 50220510 IDLER, BELT . . . . . . . . . . . . . . . . . . 103 50220512 BOLT, SOCKET-HEAD . . . . . . . . . . 104 50220509 BELT TENSIONER . . . . . . . . . . . . . 1

Deutz TD 3.6 L4 EngineFan Belt and Tensioner

50960088/AP0914 46 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Engine Wire Harnesses

10

1

7

11

4

12

4

6

5

2

9

8

13

15

14

8

NOTE: Wire harness shown is for illustrativepurposes only; the wire harness and connectorsmay be different from those on the machine.

PRINTED IN U.S.A. 47 50960088/AP0914

Deutz TD 3.6 L4 EngineEngine Wire Harnesses


01 50220545 ENGINE WIRE HARNESS . . . . . . . 102 50220527 CONNECTOR, INTERFACE . . . . . . 103 50220546 CONNECTOR, COOLANT TEMP.. . 404 50220543 CONNECTOR, INJECTORS . . . . . . 505 50220547 CONNECTOR, RAIL PRES. . . . . . . 106 50220548 CONNECTOR, BOOST PRES. . . . . 107 50220549 CONNECTOR, EGR VALVE . . . . . . 108 50220530 CONNECTOR, OIL PRES. . . . . . . . 2

09 50220535 CLAMPING BAND. . . . . . . . . . . . . . 210 50220550 CLAMPING BAND. . . . . . . . . . . . . 1311 50220551 CLAMPING BAND. . . . . . . . . . . . . . 112 187173 CLAMPING BAND. . . . . . . . . . . . . . 113 50220534 CLAMPING BAND. . . . . . . . . . . . . . 114 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 115 50220536 SPACER . . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914 48 PRINTED IN U.S.A.

Engine Deutz TD 3.6 L4Harness Connectors


02 50220537 PLUG-IN CONNECTOR . . . . . . . . . 1(12 pins)

05 50220540 ADAPTER . . . . . . . . . . . . . . . . . . . . 106 50220541 PLUG-IN CONNECTOR . . . . . . . . . 1

07 50220543 PLUG-IN CONNECTOR . . . . . . . . . 108 50220544 PLUG-IN CONNECTOR . . . . . . . . . 109 50220542 PLUG-IN CONNECTOR . . . . . . . . . 1

2

5

9

8

7

6

PRINTED IN U.S.A. 49 50960088/AP0914

Deutz TD 3.6 L4 EngineECU (Engine Control Unit)


01 50220456 ENGINE CONTROL UNIT (ECU) . . 1

NOTE: This is a special order item thatrequires programming. Please provide theengine model and serial number when placingthe order for this part. Be aware that becauseof the programming requirements there will bea delay in obtaining this part.

1

50960088/AP0914 50 PRINTED IN U.S.A.

Part Page ItemNo. No. No.




105289 05 41105289 05 53105289 07 03105289 33 03105289 39 10105289 47 14105292 19 42105298 15 10105303 11 03105303 39 08105303 39 11105307 13 50105325 11 01105407 05 31105437 35 03105483 27 03105646 23 09105896 19 33105896 41 06105905 07 08105910 15 09132023 07 04133103 05 44133103 19 50133104 43 50133132 05 17133133 35 13133135 39 06133136 19 47133138 13 10133138 15 06133138 37 08133139 05 11133141 35 12133147 05 16133149 05 30133151 19 44133162 27 16133166 13 07133184 43 03133214 28 04133232 27 15133322 13 04133326 07 05133329 15 05133335 17 03

133352 13 06133387 05 42133388 19 48133405 05 21133414 05 10133417 05 02133444 05 51133444 13 34133536 05 19133537 05 12133537 05 28133538 06 03133539 05 09187115 05 18187148 13 05187173 47 12187222 27 14187227 11 11187227 35 10187227 37 03187227 41 15187233 06 02187234 05 29187262 05 06187262 13 09187276 05 15187276 13 11187276 15 07187276 37 09187276 39 05187282 33 07194281 33 50243440 41 0250220270 06 0550220315 05 4350220318 28 0650220318 37 0750220318 41 0950220323 05 0350220324 05 0450220325 05 0550220326 05 0750220327 05 0850220328 05 1350220329 05 1450220330 05 20

50220331 05 2250220332 05 2350220333 05 2450220333 13 2250220334 05 0450220335 05 0550220336 05 0550220340 05 3250220343 10 0850220344 10 0150220345 10 0250220345 15 0350220345 15 1150220345 33 0250220346 10 0350220347 10 0450220348 10 0550220349 10 0650220350 10 0750220351 08 0150220352 08 0250220353 08 0350220354 08 0550220355 08 0550220356 08 0550220357 09 0150220358 09 0250220359 09 0350220360 09 0450220361 13 2150220362 13 2350220364 13 0250220365 13 0350220366 13 0850220367 13 1250220368 13 1350220369 13 1450220370 13 3150220371 13 3250220372 13 3350220373 13 3550220374 19 3150220375 19 3250220376 10 1150220378 10 1350220379 10 14

50220380 19 4150220381 19 4350220382 19 4550220383 19 4650220385 19 0250220386 19 0350220387 19 0450220388 19 0550220389 19 0650220390 19 0750220392 11 0250220393 11 0450220394 11 0550220395 19 2150220396 19 2250220397 19 2350220398 19 2450220399 19 2750220400 19 2850220401 07 0150220402 07 0250220403 37 2050220404 07 0650220405 07 0750220406 06 0150220407 06 0450220409 27 0250220410 27 1150220411 27 1250220413 27 1750220415 21 0950220416 21 1250220417 21 1050220418 21 1350220419 21 0850220420 21 1150220421 24 0150220422 24 0250220423 24 0350220424 24 0450220425 24 0550220426 22 0150220427 22 0250220428 22 0350220429 22 0450220430 22 05

Numerical Index Deutz TD 3.6 L4

PRINTED IN U.S.A. 51 50960088/AP0914

Deutz TD 3.6 L4 Numerical Index





50220431 22 0650220432 23 0150220434 23 0350220435 23 0550220436 23 0650220437 23 0750220438 32 0150220439 32 0250220440 32 0350220441 33 0150220442 33 0450220443 33 0550220444 33 0650220445 33 0850220446 33 0950220447 35 0950220448 35 0250220449 35 0450220450 35 0550220451 35 0650220452 35 0750220453 35 0850220455 35 1150220456 49 0150220458 39 0150220459 39 0250220460 39 0350220461 39 0450220462 39 0750220462 41 0350220463 39 0950220464 41 0150220465 41 0450220466 41 0550220467 41 0750220468 41 0850220469 41 1050220470 41 1150220471 41 1250220472 41 1350220473 37 0450220473 41 1450220474 39 1450220475 39 1250220476 39 1350220477 37 19

50220478 37 1150220478 37 1350220479 37 1650220480 37 1550220481 37 1450220483 30 0550220484 30 0650220486 30 0250220487 26 0350220487 30 0350220488 37 1050220493 37 1250220494 37 0150220495 37 0250220496 37 0550220497 37 0650220498 37 1850220500 29 0150220501 29 0250220503 26 0250220504 43 0750220505 43 1250220506 43 1150220507 43 0850220508 43 1050220509 45 0450220510 45 0250220511 45 0150220512 45 0350220513 43 0950220515 43 0150220516 43 0250220519 43 0550220527 47 0250220530 47 0850220534 47 1350220535 47 0950220536 47 1550220537 48 0250220540 48 0550220541 48 0650220542 48 0950220543 47 0450220543 48 0750220544 48 0850220545 47 01

50220546 47 0350220547 47 0550220548 47 0650220549 47 0750220550 47 1050220551 47 1150220552 10 1250220552 11 1050220553 07 0950220554 07 1050220556 15 0250220557 25 0150220558 25 0250220559 05 7050220560 05 3350220561 05 6050220561 06 0650220562 05 2550220563 10 1550220563 11 1250220564 24 0650220565 22 0750220569 22 1250220571 31 0850220572 31 0750220573 31 0650220574 31 0150220575 31 0250220577 43 0450220638 15 1350220639 15 1250220640 15 1650220641 15 1550220642 15 1450220742 37 2350220743 37 2750220744 37 2650220767 28 0150220768 28 0750220769 28 0250220770 28 0350220771 28 0550220773 05 5750220774 05 5550220775 05 5650220776 05 52

50220777 05 5450220778 11 0650220779 13 0150220780 05 0150220781 15 0150220783 17 0150220784 17 0250220785 19 0150220786 19 4950220787 21 0550220788 21 0750220789 21 0650220790 21 0250220791 21 0450220792 21 0350220793 22 0850220794 23 0250220795 23 0850220796 23 1050220797 26 0150220798 27 0150220799 31 0350220800 30 0450220801 30 0150220802 32 0450220803 33 1050220804 35 0150220805 43 0650220806 27 1350220872 15 0450288228 21 0150302200 31 0450302554 31 05

50960088/AP0914 52 PRINTED IN U.S.A.

Subject Index Deutz TD 3.6 L4

AAir Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Air Pressure Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

BBelt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Belt, Serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Bracket, DOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Bracket, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Bracket, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15By-Pass Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

CCamshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Cap, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Clamp, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Clamp, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Clamp, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Connecting Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Connecting Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .08Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19, 47Coolant Tube, EGR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Cover Plate, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Cover, Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

DDipstick, Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

EEGR Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37EGR Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Engine Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Engine Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Engine Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

PRINTED IN U.S.A. 53 50960088/AP0914

Deutz TD 3.6 L4 Subject Index

FFan, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Filler Cap, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Fuel Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23Fuel Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Fuel Return Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

GGasket Set, Td3.6 L4 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Gasket, Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Gasket, Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Gasket, Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Gasket, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Gasket, EGR Coolant Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Gasket, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Gasket, Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Gasket, Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Gasket, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Gasket, Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Gasket, Turbocharager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Gasket, Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Gear, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Gear, Fuel Injection Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Gear, Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Gear, Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Guide Tube, Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

HHigh Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Hose, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Hose, EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Hose, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 37

IIdler, Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Inlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Intake Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Intake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

50960088/AP0914 54 PRINTED IN U.S.A.

Subject Index Deutz TD 3.6 L4

MManifold, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 41Mount, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

OOil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Oil Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Oil Line, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Oil Line, Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Oil Suction Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06Outlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Over-Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

PPiston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09Piston Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Pressure Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Pulley, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Pulley, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Pulley, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Pushrod, Valve Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

RRail Pressure Sensor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Rear Main Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05Regulator, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Relay, Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

SSeal, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Seal, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Sensor, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11Sensor, Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07Sensor, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

PRINTED IN U.S.A. 55 50960088/AP0914

Deutz TD 3.6 L4 Subject Index

TTemperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Transfer Pipe, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06Tube, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

VValve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Valve Lifter, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Volume Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

WWater Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Wire Harness, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Wrist Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

50960088/AP0914 56 PRINTED IN U.S.A.

Torque Specifications Deutz TD 3.6 L4

Grade 10.9 Grade 12.9

M5 4.1 (5.5) 6 (8) 7 (10) 4 (5) 5 (7)M6 7 (10) 10 (14) 13 (17) 6.3 (8.5) 9 (12)M8 18 ( 25) 26 (35) 31 (42) 15 (20) 22 (30)M10 33 (45) 48 (65) 59 (80) 30 (40) 44 (59)M12 64 (87) 81 (110) 108 (147) 51 (69) 74 (100)M14 100 (135) 133 (180) 170 (230) 81 (110) 118 (160)M16 155 (210) 203 (275) 258 (350) 125 (170) 184 (250)M18 207 (280) 302 (410) 354 (480) 181 (245) 254 (345)M20 302 (410) 420 (570) 509 (690) 251 (340) 361 (490)M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660)M24 524 (710) 738 (1000) 878 (1190) 435 (590) 620 (840)M27 767 (1040) 1092 (1480) 1305 (1770) 642 (870) 922 (1250)M30 1047 (1420) 1482 (2010) 1770 (2400) 885 (1200) 1254 (1700)

MetricCoarse-Pitch

Thread 8.8 10.9 12.9 8.8 10.9

DIN 912, DIN 931, DIN 933, etc... DIN 7984All torque values are in Foot-Pounds and Newton Meters (Nm).

M8X1.0 18 (25) 27 (37) 32 (43) 16 (22) 24 (32)M10X1.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65)M10X1.25 36 (49) 52 (71) 61 (83) 31 (42) 46 (62)M12X1.25 64 (87) 96 (130) 111 (150) 55 (75) 81 (110)M12X1.5 61 (83) 92 (125) 107 (145) 53 (72) 77 (105)M14X1.5 100 (135) 148 (200) 173 (235) 89 (120) 129 (175)M16X1.5 155 (210) 229 (310) 266 (360) 133 (180) 195 (265)M18X1.5 232 (315) 332 (450) 391 (530) 199 (270) 284 (385)M20X1.5 325 (440) 465 (630) 538 (730) 277 (375) 391 (530)M22X1.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (710)M24X2.0 546 (740) 789 (1070) 922 (1250) 465 (630) 664 (900)M27X2.0 811 (1100) 1143 (1550) 1328 (1800) 679 (920) 959 (1300)M30X2.0 1106 (1500) 1586 (2150) 1844 (2500) 959 (1300) 1364 (1850)

MetricFine-Pitch

Thread 8.8 10.9 12.9 8.8 10.9

DIN 912, DIN 931, DIN 933, etc... DIN 7984All torque values are in Foot-Pounds and Newton Meters (Nm).

Grade 8.8

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tap-ping, and metal screws—unless otherwise specified.

PRINTED IN U.S.A. 57 50960088/AP0914

Deutz TD 3.6 L4 Torque Specifications

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tap-ping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), whichare in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multi-ply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

8-32 19* 14* 30* 22* 41* 31*8-36 20* 15* 31* 23* 43* 32*10-24 27* 21* 43* 32* 60* 45*10-32 31* 23* 49* 36* 68* 51*1/4-20 66* 50* 9 75* 12 91/4-28 76* 56* 10 86* 14 105/16-18 11 9 17 13 25 185/16/24 12 9 19 14 25 203/8-16 20 15 30 23 45 353/8-24 23 17 35 25 50 357/16-14 32 24 50 35 70 557/16-20 36 27 55 40 80 601/2-13 35 35 75 55 110 801/2-20 40 40 90 65 120 909/16-12 55 55 110 80 150 1109/16-18 60 60 120 90 170 1305/8-11 75 75 150 110 220 1705/8-18 85 85 180 130 240 1803/4-10 130 130 260 200 380 2803/4-16 150 150 300 220 420 3207/8-9 125 125 430 320 600 4607/8-14 140 140 470 630 660 5001-8 190 190 640 480 900 6801-14 210 210 710 530 1000 740

Grade 2

Dry Oiled

UnifiedNationalThread

Grade 5

Dry Oiled

Grade 8

Dry Oiled

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