gef 2012 iconics_ypfb_a nation wide measurement and control system for natural gas and petroleum...

7/31/2019 GEF 2012 Iconics_YPFB_A Nation Wide Measurement and Control System for Natural Gas and Petroleum Production (1)

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WELCOME


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Luis Alberto SanchezCEO YPFB-CNMCH

Yacimientos PetroliferosFiscales Bolivianos

Daniel MaldonadoSr. Technology Architect

Insertec


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75 years providing energy to Bolivia

YPFB was Founded In 1936 and reestablished 1th May of 2005YPFB has a New Vision of the Business and distribution,

Taking the Total Control of the National Hydrocarbon Production


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YPFB is the Most Important company of our Country;and contributes most to the National Treasure


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Upstream Downstream


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Gas Reserves Bolivia


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Production vs Demand


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Gas Production


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Production of Mega Gas Fields


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Facilities Capacity (MMSCFD)

Facility Production SAB-SAL-MGR

PLANTA 2011 2012 - 2013

SABALO 540 770 (2012)

SAN ALBERTO 480 680 (2013)

MARGARITA 105315 (2012)525 (2013)

TOTAL 1125 1980


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Export Custody Transfer Point


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Natural Gas Demand (MMSCFD)

MARKET 2011 2020

BRASIL 1.112 1.112

ARGENTINA 0.271 0.978

INTERNAL 0.304 0.939

TOTAL 1.688 2.821


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2011

BRASIL = 1114.1 MMSCF

ARGENTINA = 271.89 MMSCF

We EXPORT 4,00 Billion Dollars In 2011

2012

BRASIL = 1114.1 MMSCFARGENTINA = 409.60 MMSCF

This year more than 4,00 Billion Dollar

Business Value


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YPFB-CNMCH was established byRepublic Law # 3058 in 2006

The National Center of Measurement will havea SCADA or similar method for monitoring,analysis, acquisition and transmission of remotedata from measurement systems for its

centralized processing



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Control of all the National HydrocarbonProduction

The Project


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In 2009 Real-time custody transfer to thepipeline system of 70% of the National Oil-Gas from the Mega Fields

30% of production in a parallel project

Overall investment of $500,000 USD tomanage 4,0 Billion U$ per year of totalNational Oil-Gas production

Main Goals of the Project


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Operating System that supports 64-bit and isready for virtualization and web services

Database that supports 64-bit, manages SQL

Language, and works with Gigabytes ofinformation

HMI that supports 32-bit and 64-bit componentsand supports virtualization

HMI with technical support 24/7/365 and 10years after it is declared obsolete by themanufacturer

Technical Goals


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HMI provider:

Experience in Oil & Gas

Proven scalability to very large systems

Firewall friendly

Ability to interface to other SCADAs

Based on OPC technology

Supports redundancy Communication system that is secure and

provides low cost maintenance

Technical Goals (cont.)


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Operating System:

Microsoft Server 2008 Standard Edition

64-bits/32-bits support

Hyper-V

Active Directory

Web Server (IIS)

Product Selection


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Database:

Microsoft SQL Server 2008

64 Bits

SQL Language

Multi-user

Redundancy support

Product Selection (cont.)


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HMI:

ICONICS GENESIS32

GENESIS64

We decided in 2009 to use GENESIS32 becausenot all the OPC and Applications for Automation inthe market were available for 64-bit



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Data Visualization

Alarm Management

Real and Historic Trending

OPC Redundancy, Tunneling

Report Management


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Networking


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Typical Flow Computer for Custody

LOI Operator

SCADA PortChromatography

Port

Pressure

Temperature

Flow

Loop PID (Regulator Valve)


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Plants have different DCS and SCADA systems

Emerson DeltaV

Honeywell Experion

Invensys Wonderware

GE Intellution

Networking to Process Point


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The Case of Emerson DeltaV:

Networking to Process Point

Real-time Middlewareto integrate all data from all

disparate systems


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Typical Communication Protocol

OPC

Server

DA

DataWorX32

AlarmWorX32

(Server)

TrendWorX32

(Server)

Primary

GraphW

orX32

Tunneling

Modbus TCP

OPC-UA


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SCADA Redundancy

OPC

Server

DA

DataWorX3

2

AlarmWorX32

(Server)

TrendWorX32

(Server)

Secondary

OPC

Server

DA

DataWorX32

AlarmWorx32

(Server)

TrendWorX32

(Server)

Primary

OPC

Tunneling

OPC

Tunneling

GenBroker

ICONICS

WEBHMI

(Browser)

AlarmViewer32

TrendViewer32

SCADA Client


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Plants, Pipelines being monitored

Margarita San Antonio

San Alberto

GASYR

GASMED YPFB Transport

OCOLP


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The lesson learned: Internet Satellite sometimes fails and lose data

YPFB Accounting needs the system for invoicing

Each state needs production data to collect revenue

After 2 years of operation..


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More security for publication on the Web

Disaster recovery for lost communication

Business Intelligence for the SCADASystem (OEE, Asset Mgmt., etc.)

Develop the system according to TIA 942(Telecommunication InfrastructureStandard for Data Centers)

Develop the system according to ISO10012 (Measurement Management)

The lesson learned:


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Better communication channels forfacilities with a own Satellite

Better technology for disaster recovery,using the Store & Forward technology ofICONICS Hyper Historian

Expanding the System for Expanding Needs


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Remote access by other YPFB area by aweb thin client WebHMI (Currently 50Users and expanding)



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Publishing information for LocalGovernment: Accounting, GovernmentTax, and Regulatory Department

Dashboards

Information

for States

(Government)


Firew

all


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Built from ICONICS PortalWorX andMicrosoft SharePoint Web parts


Navigator

GridWorX Real-timeSpreadsheet

TrendWorX64Viewer

GraphWorX64Viewer

Alarms, Events, Alerts Report Executionand Scheduling Blogs


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Centauro Project


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Different manufacturer in Firewall (Common Errors donot affect all Firewalls)

A firewall for the Front-end CommunicationA Firewall for the Back-end Communication(Forefront)

Security in Web Publication:

VPN IPSEC, Firewall for the collecting area:- Different manufacturer for VPN (common errors do notaffect all VPN/Firewalls)

Security in Remote Data Adquisition:


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With the implemented System we monitor andcontrol the Hydrocarbon chain of the country, wereports productions, alarms, events and verify

daily production Immediately we expect to invoice the payment of

revenue, and tax.

Share information with other departments tocontrol Upstream and Downstream Contract

Results and Summary


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www.iconics.com

THANK YOU
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gef 2012 iconics_ypfb_a nation wide measurement and control system for natural gas and petroleum...

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