gearbox, casing & gear lever fittings - west-classicwest-classic.ch/data/documents/ah_4.pdf ....

WWW.MOSS--EUROPE.CO.UK . LONDON 020 8867 2020 . BRADFORD 01274 735 537

Gearbox, Casing & Gear Lever Fittings70

BRISTOL 0117 923 2523 . DARLINGTON 01325 281 343 . MANCHESTER 0161 480 6402

ill. Part Number Description Qty. DetailsNo Req.


Gearbox Identification

948cc Sprite I, II & Midget I (Gearbox 9CC/9CG)As the original 948cc gears for the 9C & 9CG gearbox are no longer available, an alternative has had to be found.This is achieved by machining the 948cc gearbox casing and utilising the internals from the 1098cc MorrisMinor Gearbox, with the improved baulk ring synchromesh on 2nd, 3rd & top.

1098cc Sprite II, III & Midget I, II (Gearbox 10CG/10CC)The internal gears in the 1098cc Sprite/Midget gearbox are also no longer available, therefore the later 1275ccMidget gearbox assembly has to be used if the gears in the original gearbox are damaged.

The following components are for original 948cc & 1098cc Sprite & Midget gearboxes.We have listed parts that are currently available, plus components that we intend to manufacture in thenear future.Some cars have had their original gearboxes replaced with 1098cc Morris Minor units. The individual componentsfrom these gearboxes are NOT interchangeable with Sprite/Midget internals. When stripped, the gearboxes canbe easily identified.

Sprite I gearbox Sprite II & Midget I gearboxSmooth gearbox case Smooth gearbox case (948cc only)Brass bearings for 2nd & 3rd gears Ribbed gearbox case (1098cc only)Brass interlock collar between 2nd & 3rd gears Roller bearings for 2nd & 3rd gears

Steel collar between 2nd & 3rd gears

Gearbox UnitsA 28G111E GEARBOX, recon/exchange, (less remote) 1 948cc smooth caseB RJM1109R GEARBOX, recon/exchange, (less remote) 1 1098cc ribbed case

Gearbox Casing & Gear Lever Fittings

All 948 & 1098 Gearboxes

1 AEA3031R KNOB, gear lever (standard) 1GAC4046 KNOB, Leather, 'Sprite' 1GAC4045 KNOB, Leather, 'MG' 1GAC4047 KNOB, Wood,, 'Sprite' 1GAC4048 KNOB, Wood, 'MG' 1

2 53K1722 LOCK NUT 13 TRS710 O' RING 14 2A3467 BUTTON 15 2A3390 SPRING 16 AEG3123 SPRING 27 AEG3124 PLUNGER 2 to eng. No. 9C UH 255087a 22A84 PLUNGER 2 from eng. No. 9C UH 25509NI SGB0002 ANTI-RATTLE KIT, late 1 { Inc's items 3 to 5

} and 1 of 6 & 7a8 ACA5208 GAITER, rubber 1 { excessive wear occurs

} if fitted upside down9 AB608031 SCREW, (self tapping) 410 SH604051 SCREW, (1/4") 311 GHF331 WASHER, spring, (1/4") 1012 2A3339 PLATE, retaining 113 1H3101 LOCATOR, (1/4") 214 53K535 STUD, long, (5/16") 6

53K528 STUD, short, (5/16") 215 ACA4010 CORE PLUG 216 22A75 SPRING 117 BLS110 BALL BEARING, reverse gear plunger 118 22A85 CAP 119 AEG3122 WASHER 120 WKN404 WOODRUFF KEY 221 GHF201 NUT, (5/16") 822 GHF332 WASHER, spring, (5/16") 923 2A3335 SCREW 124 1G3863 SPRING, reverse gear plunger 125 SH604041 SCREW, (1/4") 426 GHF101 SCREW, (1/4") 127 2A3385 LEVER, selector 128 2A3468 BUSH 129 2A3420 SPEEDO PINION 130 22A71 RETAINER, speedo pinion 131 AAU2304A OIL SEAL 132 2A3255 RETAINER, oil seal 133 2A3341 GASKET, plate to remote housing 134 2A3344 GASKET, remote housing (front) to casing 1

35 2A3345 GASKET, remote housing (rear) to casing 136 22A481 GASKET, rear extension to main case 137 2A3007 GASKET, front cover plate to case 1 948cc gearbox

22G165 GASKET, front cover plate to case 1 1098cc gearbox38 2A3286 GASKET, side cover 1NI BGK106 GASKET SET, gearbox 1 all models

39 2A3061 OIL SEAL, rear 140 2A3325 BUSH 141 SH604071 SCREW, (1/4") 942 GHF331 WASHER, (1/4") 2843 53K463 STUD, (1/4") 1544 GHF200 NUT, (1/4") 1545 53K1435 SCREW, (1/4") 346 1B3346 COVER, starter pinion 147 88G214 SIDE PLATE 148 22G118 COVER, front 1 1098cc gearbox only49 2K5830 PLUG, filler & drain 1 3/4" AF Head50 6K643 PLUNGER PLUG, reverse gear 151 2K4956 WASHER 252 2A3108 PLUNGER 353 22A75 SPRING, plunger 354 BLS110 BALL BEARING, selector shaft 255 2A3028 SCREW, locking, reverse shaft 156 1G752 DOWEL 257 22H1337 RUBBER, clutch fork 158 2A3076 RUBBER, dust, (Left hand) 159 22G199 RUBBER, top dust plug 1 1098cc gearbox only60 22G173 BOLT, gearbox to back plate, (5/16") 8 1098cc engines60a SH605091 SCREW, gearbox to back plate, (5/16") 8 948cc engines61 GHF332 WASHER, spring, (5/16") 862 GHF201 NUT, (5/16") 363 BH606131 BOLT, starter, (3/8") 264 GHF333 WASHER, spring, (3/8") 265 GHF202 NUT, (3/8") 2NI GBK2002 BOLT KIT, engine to gearbox, 948cc 1 Inc. items 60A, & 61 to 65NI MBK116 BOLT KIT, engine to gearbox, 1098cc 1 Inc. items 60 to 65

Gearbox Mountings

12 AHA9307 GEARBOX MOUNTING 213 GHF202 NUT, (3/8") 214 GHF333 WASHER, spring, (3/8") 215 SH505061 SCREW, (coarse thread), (5/16") 616 GHF332 WASHER, spring, (5/16") 617 GHF301 WASHER, flat, (5/16") 218 PWZ205 WASHER, flat, (5/16") 2 { gearbox tunnel to19 GHF332 WASHER, spring, (5/16") 2 | crossmember20 GHF120 SCREW, (5/16") 2 }21 GHF302 WASHER, flat, (3/8") 2 {22 GHF333 WASHER, spring, (3/8") 2 | floor to crossmember23 BH606261 BOLT, (3/8") 2 }24 2A5552 CROSSMEMBER, (gearbox) 125 2A5420 MOUNTING, (gearbox steady) 1

Gearbox, Casing & Gear Lever Fittings 71


Gearbox Internals72



Gearbox Internals

Sprite I,9CC Gearbox only1 22A213 MOTION SHAFT, 3rd gear 12 22A550 THRUST WASHER, front, (0.212"/0.213") 1 {

22A536 THRUST WASHER, front, (0.214"/0.215") 1 | use as required22A537 THRUST WASHER, front, (0.216"/0.217") 1 |22A538 THRUST WASHER, front, (0.218"/0.219") 1 }

3 2A3290 BUSH, 3rd gear 14 22G374 INTERLOCK 15 2A3298 BUSH, 2nd gear 16 2A3042 THRUST, rear 17 2A3034 BUSH, 1st/3rd gear motion 1

Sprite II & Midget I (948cc)9CG Gearbox only8 AEA3201 ROLLER (28 per gear) 569 AEA3200 HALF WASHER 210 CHM172 BUSH/BEARING, 1st/3rd motion shaft 1 caged roller

All 948cc, 9C & 9CG Gearboxes11 2A3245 BEARING, 3rd motion shaft 112 6K558 CIRCLIP 113 22A528 SPRING a/r14 2A3019 SELECTOR FORK, 1st/3rd 115 2A3021 SELECTOR FORK, 3rd/4th 1

Sprite III & Midget II (1098cc)10CG & 10CC Gearboxes only1 22G146 MOTION SHAFT, 3rd 18 22G149 ROLLER (26 per gear) 529 22G157 WASHER 'Half' 210 CHM172 BUSH/BEARING, 1st/3rd motion shaft 1 caged roller11 22A465 BEARING. 3rd motion shaft 113 22G154 SPRING 214 22A469 SELECTOR FORK, 1st/2nd 115 22A471 SELECTOR FORK, 3rd/4th 116 22A463 HOUSING, bearing 117 1G3530 LOCATING PEG 118 22G317 SPRINGS, syncromesh 619 22G2033 BAULK RING 320 22A468 SELECTOR ROD, reverse 121 22A472 SELECTOR ROD, 3rd/4th 122 22A470 SELECTOR ROD, 1st/2nd 123 22G257 GEAR ASSEMBLY, 1st speed 1 { use only with original24 22A453 GEAR, reverse idler 1 } Laygear (22G76)

All Gearboxes (948 & 1098cc)25 2K8737 SHIM, (0.004") a/r

2K8738 SHIM, (0.006") a/r2K8739 SHIM, (0.010") a/r

26 2A3371 SPEEDO GEAR 127 2A3035 WASHER (Lock) 228 2K6677 NUT 229 22A495 LOCATING PEG a/r 1, 2 or 3, as required30 BLS107 BALL BEARING, syncromesh 631 2A3245 BEARING 132 6K558 CIRCLIP 133 22G673 LAYSHAFT 134 2A3023 THRUST WASHER, front (0.125") 1 {35 2A3024 THRUST WASHER, rear (0.123"/0.124") 1 |

2A3025 THRUST WASHER, rear (0.125"/0.126") 1 | use as required2A3026 THRUST WASHER, rear (0.127"/0.128") 1 |2A3027 THRUST WASHER, rear (0.130"/0.131") 1 }

36 88G396 ROLLER BEARING 137 22G278 CIRCLIP 238 22G277 DISTANCE PIECE 139 88G216 SHAFT, reverse 140 2A3282 BUSH, reverse 141 2A3284 SELECTOR FORK, reverse 142 2A3492 SCREW, locating, (1/4") 343 FNZ504 NUT (Lock), (1/4") 344 GHF321 WASHER, spring, (1/4") 3

Gearbox Internals 73


Fuel Tank Pump & Fittings74


Fuel Tank, Pump & Fittings

Sprite I onlyARA77 FUEL TANK { NLA. use items 16,

| 17 & 18 plus the original} filler neck from old tank

2 2A404 SENDER UNIT 13 53K165 SCREW 64 2A2088 WASHER 65 AEA393 FUEL PIPE 16 AEC992 HOSE (flexible), pipe to carb 27 GGT102 HOSE (flexible), fuel pump to carb 18 PCR409 CLIP a/r9 SH604041 SCREW, (1/4") 210 GHF300 WASHER, flat, (1/4") 211 GHF331 WASHER, spring, (1/4") 212 GHF200 NUT, (1/4") 213 AEC2003 CLIP 414 AEC985 PIPE, fuel overflow 215 AEH550 CLIP 138 AHA5469Z PIPE, tank to pump (c/w olive/nut) 1 to AN5 4101439 AHA5536Z PIPE, tank to flexible hose (c/w olive/nut) 1 { AN5 41015 on & future,

} shape to suit application41 GGT102 HOSE (flexible), to pump 140 AHA5535 PIPE, flexible, pipe to pump 142 6K648 NUT, pipe fuel pump 243 TL7 OLIVE, pipe fuel pump 244 21A2771 OLIVE, main pipe to fuel tank 145 21A2770 NUT, main pipe to fuel tank 146 PCR411 CLIP, main fuel pipe (front) 148 AHA5535 PIPE, pump outlet to flexible hose 1 bend to suit51 17H98 FUEL PUMP (manual) 152 BAU5077 REPAIR KIT 153 2A113 GASKET (pump to block) 154 GHF332 WASHER, (5/16") 255 GHF201 NUT, (5/16") 256 53K525 STUD, (5/16") 2

Sprite II & Midget I16 NRP9Z FUEL TANK (7 gallons) 1 { replacement tanks have no

} provision for drain plugs17 AHA5663 HOSE, fuel filler, rubber 118 CS4042 CLIP, wire type 2 alternatives

GHC1622 CLIP, jubilee type 2 alternatives19 AHA5662 TUBE, fuel filler 120 21A168 SENDER UNIT 121 53K165 SCREW 622 GGT105 HOSE (flexible), (to front carb) 123 GGT106 HOSE (flexible), (carb to carb) 124 12H1001 CLIP (flexible hose support) 239 AHA5536Z PIPE, tank to flexible hose (c/w olive/nut) 1 shape to suit application41 GGT102 HOSE (flexible), to pump 140 AHA5535 PIPE, flexible pipe to pump 142 6K648 NUT, pipe fuel pump 243 TL7 OLIVE, pipe fuel pump 244 21A2771 OLIVE, pipe to fuel tank 145 21A2770 NUT, pipe to fuel tank 146 PCR411 CLIP, main fuel pipe (front) 148 AHA5535 PIPE, pump outlet to flexible hose 1 bend to suit51 17H98 FUEL PUMP (manual) 152 BAU5077 REPAIR KIT 153 2A113 GASKET 154 GHF332 WASHER, (5/16") 255 GHF201 NUT, (5/16") 256 53K525 STUD, (5/16") 2

Sprite III & Midget II16 NRP9Z FUEL TANK (7 gallons) 1 { replacement tanks have no

} provision for drain plugsNI HFFK4 FUEL PIPE KIT 1NI AHA7381Z PIPE (tank to pump flexible hose) 1NI 21A2771 OLIVE, pipe to fuel tank 1NI 21A2770 NUT, pipe to fuel tank 1NI GGT102 HOSE (flexible/inlet), pipe to pump 1NI AUF214EP FUEL PUMP (electric) 1 Positive earth

NI AUF214EN FUEL PUMP (electric) 1 Negative earthNI AUB6106A POINTS/CONTACTS 1NI AUB663 BANJO 2NI AUB676 WASHER, banjo sealing 2NI AHA7384 BRACKET, fuel pump mounting 1NI AHH6708 RUBBER, fuel pump mounting 1NI GWW201M BREATHER PIPE, fuel pump (22") 1NI GWW404 ‘T’ PIECE, end of breather pipe 1NI GGT104 HOSE (flexible/outlet), pump to pipe 1NI 37H7148M PIPE (pump to flexible hose GGT105) 1NI GGT105 HOSE (flexible), (to front carb) 1NI GGT106 HOSE (flexible), (carb to carb) 1NI 12H1001 CLIP (flexible hose support) 217 AHA5663 HOSE, fuel filler, rubber 118 CS4042 CLIP, wire type 2 alternatives

GHC1622 CLIP, jubilee type 2 alternatives19 AHA5662 TUBE, fuel filler 120 21A168 SENDER UNIT 121 53K165 SCREW 6

All Models25 AHA5445 SEAL, filler neck 126 18G8601A PETROL CAP, non-locking 127 27H3573 SEAL, filler cap 1 NLA, use item 2628 AKF1439 PETROL CAP, locking, period style 1 period style

GSS154 PETROL CAP, locking 1 replacement29 2A2069 SEAL, filler neck to floor 130 2A2070 SEAL, tank mounting 2 small31 2A2071 SEAL, tank mounting 2 large32 GHF301 WASHER, flat, (5/16") 633 GHF322 WASHER, 'star', (5/16") 634 GHF201 NUT, (5/16") 635 2H1082 GASKET, sender unit 136 ARA967 WASHER, drain plug sealing 1 { used only on37 ARH672 DRAIN PLUG 1 } original tanks47 ACH5854 CLIP, 'flexible hoses' a/r use as required49 17H9603 CLIP, fuel pipes 350 6K35 CLIP, fuel pipes 2



Fuel Tank Pump & Fittings 75


Carburettors: Twin 11/8” SU’s76




Carburettors & ComponentsSee also 'Performance & Tuning' in the Accessories section.

Twin (1 1/8") H1 SU'sSprite I (948cc)The Sprite Mk I was originally fitted with SU’s H1 type (1 1/8") carburettors, which are identified by having a singlebolt securing the float chamber lid. The tag attached to the lid (if still there!) should say AUC863.

Frequently, the H1 carburettors are replaced by the later HS2 (1 1/4") types. These later carburettors have a floatchamber lid retained by 3 screws around the circumference. The tag number (again if still there!) should beeither AUC990 or AUD73.Before ordering parts/service kits, please verify type of carburettor fitted to your vehicle.

1 AUC863T CARBURETTORS, new (pair) 1pr

1a 2A2077 CROSS LINKAGE 12 AHA6256 PEDAL, accelerator 1 use with AHA 6255 link3 AHA6255 LINK 1 use with AHA 6256 pedal4 GHF500 SPLIT PIN 15 SH604071 SCREW, (1/4") 36 GHF331 WASHER, (1/4") 47 SH604041 SCREW, (1/4") 28 JN2107 LOCK NUT, (1/4") 19 21G5077 CABLE, accelerator 110 88G349 FERRULE 211 ACC5062 LINK PIN 1NI ACC5062K LINK PIN KIT 1 includes link, nut & washer12 PWZ203 WASHER, (3/16") 113 GHF300 WASHER, (1/4") 114 GHF200 NUT, (1/4") 1NI GHF500 SPLIT PIN 115 ACH8393 SPRING, accelerator return 116 2A2086 CHOKE CABLE 117 GHF302 WASHER, (3/8") 118 RFN303 GROMMET 119 2A850 BRACKET, choke 120 11B542 PIN, locating 121 11B543 COLLAR, collar 122 53K1392 NUT 123 AHA6367 TRUNNION, choke cable 124 53K3503 SCREW 125 AUC1025 STIRRUP 126 AUC5058 TRUNNION 227 AUC5047 SCREW 228 WZX1105 LIFTING PIN KIT 229 GSU322 DAMPER, (with plastic cap) 230 GSU560 GASKET/WASHER, fibre 231 AUC8182 MAIN JET KIT 2 inc. items 35, 36, 3932 AUC2121 NUT, adjusting 233 AUC2114 SPRING 234 AUC3232 GLAND NUT 235 AUC2117 SEAL, aluminium 236 AUC2118 SEAL, cork 237 AUC3233 WASHER, copper 238 AUC3231 BEARING, lower, jet 239 AUC2120 CORK, gland 440 AUC2119 WASHER, brass 441 AUC1158 SPRING 242 AUC3230 BEARING, upper, (jet) 243 AUC2122 WASHER, copper 2NI WZX1593 BEARING KIT, jet 2 inc. items 32 to 4344 AUD1149 NEEDLE - EB (rich) 2

AUD1211 NEEDLE - GG (standard) 2AUD1266 NEEDLE - MOW (weak) 2

45 AUC5156 SCREW, retaining 446 AUC4667 SPRING, choke return 247 AUC5009 CLEVIS PIN 648 AUC5004 CLIP 649 AUC5002 STAR LOCK 150 AUC3503 CAM, fast idle 151 AUC3464 SCREW, adjusting 352 AUC3465 SPRING, adjusting 353 AUC2106 TAPER PIN 254 AUC4781 SPRING 1 front carb only55 AUC2669 SCREW 556 AUC4612 WASHER 5

57 AJD8014Z NUT 558 AUC1358 SCREW, butterfly 459 AUC2103 BUTTERFLY 260 AUC1337 WASHER 261 AUC1534 SEAL 462 AUC1389 WASHER 4 {63 AUC1384 WASHER 2 | alternative type64 AUC1387 BANJO/UNION 2 | float mounting65 AJD8206Z NUT 2 }66 AUC1412 SEAL, seal 267 WZX1302 FLOAT 268 AUC1981 LEVER 269 AUC1152 SUPPORT PIN 270 GSU101 NEEDLE & SEAT 271 AUC1867 CENTRE NUT 272 AUC1557 WASHER 273 AUC3200 PIPE, overflow 274 AUC1928 WASHER, fibre 275 AUD9153 LID, float chamber 276 3H2687 GASKET, carb to manifold 677 2A848 AIR FILTER, front, standard 178 2A849 AIR FILTER, rear, standard 179 CRST121 LABEL, 'Cooper' 2NI GAC4061 AIR FILTER, 'pancake' replacement 280 ACA5071 GASKET, filter to carb 281 SH605061 SCREW, (5/16") 482 GHF332 WASHER, spring, (5/16") 483 1H529 HOSE, breather 184 GHC507 CLIP, jubilee type 2 alternative

CS4013 CLIP, wire type 2 alternative85 AUC1045 SPINDLE 2 trim to length86 AUC2411 CONNECTING ROD 187 AUC1501 ARM, accelerator 188 AJD1042 BOLT, (3/16") 189 WL700101 SPRING WASHER, (3/16") 190 AJD8012Z NUT, (3/16") 1NI AUE18 SEAL AND WASHER KIT 2NI GCL9035X DASH POT OIL (SU) a/rNI MM386-200 SYCHRONISER TOOL 1NI GAC6101X JET CENTERING TOOL 1NI AUD2693 JET ADJUSTING SPANNER 1NI ALT9501 SU NEEDLE CHART a/r

Carburettors: Twin 11/8” SU’s 77


Carburettors: Twin 11/4” SU’s78




AUD1261 NEEDLE - M (Rich) 2 {AUD1468 NEEDLE - GY (Standard) 2 | early 1098cc (CG)AUD1211 NEEDLE - GG (Weak) 2 }AUD1242 NEEDLE - H6 (Rich) 2 {AUD1478 NEEDLE - AN (Standard) 2 | late 1098cc (CC)AUD1211 NEEDLE - GG (Weak) 2 }

51 AUC1318 WASHER, rubber 252 AUC1317 WASHER, steel 253 AUD2891 BOLT 254 WZX1310 SPINDLE KIT 2 also Inc items 56 & 8955 WZX1320 BUTTERFLY KIT 2 also includes item 5656 AUC1358 SCREW 457 AUC8460 BEARING KIT, jet 258 AUC8478 WASHER 259 AUC2002 SCREW ADJUSTER 260 AUC2114 SPRING 261 AUC8461 NUT, mixture adjusting 2NI WZX1341 BEARING KIT, jet 2 contains items 57 to 6162 GSU423 JET, (Front) 1 Green ring colour code

GSU431 JET, (Rear) 1 Pink ring colour code63 AUD2129 NUT 264 AUD2193 WASHER 265 AUD2194 GLAND, rubber 266 AUC1367 ADAPTOR, (Front) 1

AUC1366 ADAPTOR, (Rear) 167 AUC1329 WASHER 268 AUC1310 FLOAT CHAMBER 269 GSU550 GASKET 270 GSU200 FLOAT 271 GSU101 NEEDLE VALVE & SEAT 272 AUC1152 PIVOT PIN 273 AUD9255 LID, float chamber, front 1

AUD9203 LID, float chamber, rear 174 AUC2175 SCREW 675 WL700101 WASHER, (3/16") 676 AUC8473 PIVOT TUBE 2 or use WZX1330 pivot kit77 AUC1426 BOLT, pivot tube 2 or use WZX1330 pivot kit

WZX1330 PIVOT KIT (inc. 1 each of 76 & 77) 2 1 kit per carb78 AUC8474 WASHER, spring 279 AUC8456 CAM LEVER, front 1

AUC1371 CAM LEVER, rear 180 AUC8463 SPRING, cam lever, front 1

AUC1520 SPRING, cam lever, rear 181 AUC5032 DISTANCE WASHER 282 AUD9004 LEVER & LINK, front pick-up 1

AUD9005 LEVER & LINK, rear pick-up 183 AUC8462 SPRING, front pick-up lever 1

AUC1375 SPRING, rear pick-up lever 184 AUD2104 SCREW, link to jet 285 AUC8483 SCREW, adjusting 486 AUC2451 SPRING 487 WZX1370 THROTTLE LEVER, front 1

AUD2101 THROTTLE LEVER, rear 188 AUC1400 LOST MOTION LEVER 289 AUC1206 TAB WASHER 290 AUC1424 NUT, (Special) 291 1G2624 GASKET, manifold 692 GSU520 GASKET PACK 2NI WZX1859X OVERHAUL KIT 1

Includes main jets, needle valves & seats. Metering needles (item 50) not includedNI GCL9035X DASH POT OIL (SU) a/rNI MM386-200 SYCHRONISER TOOL 1NI GAC6101X JET CENTERING TOOL 1NI AUD2693 JET ADJUSTING SPANNER 1NI ALT9501 SU NEEDLE CHART a/r

Twin (1 1/4") HS2 SU'sSee also 'Performance & Tuning' in the Accessories section.

Sprite II, III & Midget I, II (948cc & 1098cc)

Sprite II & Midget I (948cc)1 AUC990T CARBURETTORS, pair (New) 1pr

AUC990E CARBURETTORS, pair (exch) 1prsupplied less rods 37, 38 & 39

Sprite II & Midget I (1098cc 10CG)1 AUD73E CARBURETTORS, pair (exch) 1pr

supplied less rods 37, 38 & 39

Sprite III & Midget II (1098cc 10CC)1 AUD136T CARBURETTORS, pair (New) 1pr

AUD136E CARBURETTORS, pair (exch) 1prsupplied less rods 37, 38 & 39

1a 2A2077 CROSS LINKAGE 12 AHA6256 PEDAL, accelerator 13 AHA6255 LINK 14 GHF500 SPLIT PIN 15 SH604071 SCREW, (1/4") 36 GHF331 WASHER, (1/4") 47 SH604041 SCREW, (1/4") 28 JN2107 LOCK NUT, (1/4") 19 GHF300 WASHER, flat, (1/4") 110 AHA5746 CABLE, accelerator 111 ACC5062 LINK PIN 112 PWZ203 WASHER, (3/16") 113 GHF300 WASHER, (1/4") 114 GHF200 NUT, (1/4") 115 AEA597 LEVER 116 GHF503 SPLIT PIN 117 AEA602 SPRING, long 1 middle spring18 AEC2075 SPRING, short 2 end springs19 AHA5676 CHOKE CABLE (RHD) 1

AHA6203 CHOKE CABLE (LHD) 120 RFN303 GROMMET 121 13H6107 STRAP, to heater 122 53K3503 SCREW 123 AHA6367 TRUNNION, choke 124 GFE1004 AIR FILTER ELEMENT 225 AHA8419 AIR CLEANER, front, standard 126 AHA8420 AIR CLEANER, rear, standard 1NI GAC4062 AIR CLEANER, 'Pancake' 2 { different needles

chrome replacement | and/or differentNI KN56-9121 K & N FILTER 2 | springs may need toNI KN56-9055 K & N FILTER ASSEMBLY - Midget 1 | be used to obtainNI KN56-9057 K & N FILTER ASSEMBLY - Sprite 1 } correct mixture27 GHF301 WASHER, flat, (5/16") 428 GHF332 WASHER, spring, (5/16") 429 BH505361 BOLT, (5/16") 430 CRTR202A LABEL ‘Cooper’ 231 149994Z HOSE, breather 1 air cleaner to rocker box32 ACA5290 CLIP, wire type 233 PWZ205 WASHER, flat, (5/16") 134 GHF332 WASHER, spring, (5/16") 135 GHF222 LOCK NUT, (5/16") 136 ACA8014 GASKET, carburettor to filter 237 AUC1457 CONNECTING ROD, choke 138 AUE586 LEVER & PIN (Front) 239 AUE587 LEVER & PIN (Rear) 240 AJD1042 SCREW 441 AUC8396 WASHER 442 AJD8012Z NUT 443 AUD9181 PISTON & COVER 244 JZX1394 SCREW 445 AUC2057 SCREW, locking 246 AUC4587 SPRING, damper (blue) 247 WZX1108 PISTON LIFT KIT 248 AUC8114A DAMPER 249 AUC4900A SEALING RING 250 AUD1410 NEEDLE - V2 (Rich) 2 {

AUD1411 NEEDLE - V3 (Standard) 2 | 948ccAUD1227 NEEDLE - GX (Weak) 2 }

Carburettors: Twin 11/4” SU’s 79


Exhaust SystemSee also 'Performance & Tuning' in the Accessories section.

All 948cc Models

26 GEX1304 FRONT PIPE, mild steel 1 from AN5 5477FSAN56 FRONT PIPE, Stainless Steel 1

27 GEX3252 SILENCER, mild steel 1FSAN219 SILENCER, Stainless Steel 1

NI GAC2054 JOINTING COMPOUND 128 GEX7046 CLAMP ASSEMBLY, pipe to manifold 1 includes 29, 30 & 3129 BH605181 BOLT, (5/16") 230 2K5806 WASHER, flat, (5/16") 431 GHF261 NUT, brass, (5/16") 432 GEX7148 BRACKET, gearbox steady 133 GEX7069 BRACKET, front pipe to steady bracket 134 GEX7070 BRACKET, front pipe support 135 GEX7155 MOUNTING RUBBER 136 GEX7167 CLAMP, rear (original type) 1 alternative37 GEX9003 CLAMP, rear ('U' bolt type) 1 alternative38 GEX1305 EXTENSION PIPE, (tail pipe) 139 GEX7071 CLAMP (for tail pipe extension) 140 GEX7152 SPACER 141 GEX7151 BUSH, rubber 242 SH605061 SCREW, (5/16") 243 GHF301 WASHER, (5/16") 444 GHF332 WASHER, spring, (5/16") 845 GHF201 NUT, (5/16") 846 GHF103 SCREW, (5/16") 347 SH605051 SCREW, (5/16") 3

48 SH604071 SCREW, (1/4") 149 GHF331 WASHER, spring, (1/4") 150 GHF200 NUT, (1/4") 151 PWZ205 WASHER, flat, (5/16") 252 LNZ105 NUT (stiff), (5/16") 153 GEX7070K MOUNTING KIT (Centre) 154 GEX7151K MOUNTING KIT (Rear) 1NI GBK2001 BOLT KIT, exhaust 1



948 Exhaust System80



Exhaust SystemSee also 'Performance & Tuning' in the Accessories section.

All 1098cc Models

1 GEX1306 FRONT PIPE, mild steel 1FSAN290 FRONT PIPE, stainless steel 1

2 GEX7049 CLAMP, front pipe to manifold 13 GEX7153 BRACKET, gearbox 14 GEX7154 STRAP, front pipe to gearbox 15 GEX7072 CLIP, front pipe to strap 16 GEX7073 CLIP, intermediate 17 GEX7155 MOUNTING, intermediate pipe 18 GEX7250 WASHER/INSULATOR 2 fits each side of GEX71559 GEX3365 SILENCER, mild steel 1

FSAN233 SILENCER, stainless steel 110 GEX7074 CLIP, front pipe to silencer 111 GEX7151 BUSH, rubber 212 GEX7152 SPACER 114 GEX7070K MOUNTING KIT (Centre) 115 GEX7151K MOUNTING KIT (Rear) 1NI GBK1004X BOLT MOUNTING KIT 1

1098 Exhaust System 81



Manifolds & HeatshieldsSee also 'Performance & Tuning' in the Accessories section.

Sprite I (948cc)1 AEA19 INLET MANIFOLD (for 1 1/8" carb’s) 12 CHS415 STUD, carb to manifold, (1/4") 43 GHF200 NUT, (1/4") 44 GHF331 WASHER, spring, (1/4") 45 AEA395 HEAT SHIELD 16 3H2687 GASKET 67 3H2686 SPACER 28 2A102 EXHAUST MANIFOLD 1

Sprite II & Midget I (948cc (9CG) & early 1098cc 10CG)1 12G583 INLET MANIFOLD (for 1 1/4" carb’s) 12 CHS2620 STUD, carb to manifold (3/8") 48 12A191 EXHAUST MANIFOLD 19 NT606041 NUT, thin, (3/8") 410 GHF302 WASHER, flat, (3/8") 411 12G297 RING, locating 2 from 10CG DAH 1862812 ADP210 PLUG, blanking 113 1B3664 WASHER, sealing 114 12G1460 HEAT SHIELD 115 1G2624 GASKET 616 AEA586 SPACER 2

Sprite III & Midget II (Late 1098cc 10CC engines)1 12G583 INLET MANIFOLD (for 1 1/4" carb’s) 12 CHS2620 STUD, carb to manifold (3/8") 48 12G420 EXHAUST MANIFOLD 19 NT606041 NUT, thin, (3/8") 410 GHF302 WASHER, flat, (3/8") 411 12G297 RING, locating 212 ADP210 PLUG, blanking 1

13 1B3664 WASHER, sealing 114 12G1460 HEAT SHIELD 115 1G2624 GASKET 616 AEA586 SPACER 2

Breather Control Valve & FittingsNI 13H5191 VALVE, breather 1NI 27H7758 DIAPHRAGM, breather 1NI 12H1407 HOSE, breather valve to adaptor 1NI GHC507 CLIP, breather hose to valve/adaptor 2NI 12H1405 ADAPTOR, breather valve 1

Adaptor screws into inlet manifold.NI 1B3664 FIBRE WASHER, adaptor to manifold 1NI 12A1052 HOSE, breather 1

Breather valve to timing cover.NI GHC507 CLIP, hose to valve/timing cover 2NI 12G1654 BRACKET, valve to manifold 1NI GHF117 SET SCREW, valve to bracket 1NI GHF331 WASHER, locking 1NI GHF200 NUT 1NI SH504051 SET SCREW, bracket to manifold 1NI GHF331 WASHER, locking 1

All Models (948cc & 1098cc)17 2K8159 CORE PLUG 2 to 9CG DAH 3169

AEA635 CORE PLUG 2 from 9CG DAH 317018 GEG601 GASKET, manifold to head 119 53K487 STUD, manifolds to head, (5/16") 620 GHF301 WASHER, flat, (5/16") 2 for outer studs21 12A1211 WASHER, flat (large), (5/16") 4 for Inner studs22 GHF261 NUT, brass, (5/16") 623 SH504041 SCREW, (coarse thread/unc), (1/4") 224 GHF331 WASHER, spring, (1/4") 225 GHF300 WASHER, flat, (1/4") 2


Manifolds & Heatshield82




Road Wheels & FittingsSee our range of Alloy Wheels in the Accessories section.

1 AHA5539E WHEEL, STEEL, ventilated (exchange) 52 AHA6455E WHEEL, STEEL, plain (exchange) 5 { from GAN2 17166,

} HAN7 262403 WWP458 WHEEL, WIRE, painted 5

WWC458 WHEEL, WIRE, chrome 54 17H3613 SPOKE, long 100 20 per wheel

37H4967 SPOKE, long (Chrome) 100 20 per wheel5 17H3984 SPOKE, short 200 40 per wheel

37H4968 SPOKE, short (Chrome) 200 40 per wheel6 7H1709 NIPPLE, (Stainless Steel) 300 60 per wheel

37H3651 NIPPLE, (Chrome) 300 60 per wheel7 AHA5217K STRAP KIT, spare wheel (3 piece) 1 Sprite INI GAC4086 COVER, spare wheel 18 24A1032 CLAMP, spare wheel (steel wheels) 19 AHA6664 CLAMP, spare wheel (wire wheels) 110 88G322 NUT, wheel (vented steel wheels) 16

88G577 NUT, wheel (plain steel wheels) 1611 AHH7317 KNOCK-ON '2 EAR', RH (LH thread) 2 { 12 TPI, use only

AHH7318 KNOCK-ON '2 EAR', LH (RH thread) 2 } with original hubs

AHA7373 KNOCK-ON '2 EAR', RH (LH thread) 2 { 8 TPI, use when replacementAHA7374 KNOCK-ON '2 EAR', LH (RH thread) 2 } hubs BTA 688/9 are fitted

12 AHH7315 OCTAGONAL NUT, RH (LH thread) 2 { 12 TPI, use onlyAHH7316 OCTAGONAL NUT, LH (RH thread) 2 } with original hubs

88G606 OCTAGONAL NUT, RH (LH thread) 2 { 8 TPI, use when replacement88G607 OCTAGONAL NUT, LH (RH thread) 2 } hubs BTA 688/9 are fitted

13 2A8055 HUB CAP 4 ‘Austin Healey' motif14 AHA5660 HUB CAP 4 Plain

Wire Wheel Hub Conversion Kits (all models)Wheels NOT included

NI GAC7017 HUB CONVERSION KIT 1 ‘2 Eared' Knock-on typeKit includes 4 hubs, fittings & precise installation/fitting instructions.

NI GAC7027 HUB CONVERSION KIT 1 Octagonal nut typeKit includes 4 hubs, fittings & precise installation/fitting instructions.

Please Note:A few Sprite I models were converted to wire wheels and disc brakes by the Donald Healey Motor Co. They usedspecial discs and Dunlop/Girling calipers at the front.We are unable to supply any of the components for these vehicles, the later Lockheed discs and calipers are notdirectly interchangeable either.

Wire wheels for Sprites & Midgets were only offered by the factory as an optional extra in 1963 after theintroduction of Disc Brakes and, the 1098cc engine, however, we have recently come across what we believeto be a factory prototype (circa 1962-63) equipped with wire wheels, but with slightly smaller calipers & pads!

Roadside Tools & EquipmentSee our full range of tools & spanners for wire wheels in the Accessories section.

15 C27290 HAMMER, 'Copper/Hide' (alternative) 1 {88G329 HAMMER, 'Zinc alloy' (alternative) 1 | wire wheels only

16 AHH5839 SPANNER (for octagonal hub nuts) 1 }17 BHA5329 JACK 118 13H6692 HANDLE, jack 119 11H1051 TOOL, hub cap removal 120 1B8995 SPANNER, spark plug 121 1403 BAR/HANDLE, (for item 20) 122 2A5626 SPANNER, wheel nut 1 steel wheel only23 AHA5506 TOOL ROLL 1NI GAC4089 BRUSH, wire wheel 1

TPI = Threads Per Inch, the lower the number (IE ‘8’) the coarser the threads.

Road Wheels & Tools 83




21 17H3723 FILLER CAP, metal 1 alternative22 513123A FILLER CAP, plastic 1 alternative23 37H2496 GASKET, top 124 AAA4757 GASKET, side 125 AAA4758 SCREW, retaining, (1/4") 726 GHF321 WASHER, spring, (1/4") 727 AJH5083 SPRING 228 BH606241 BOLT, mounting, short, (3/8") 1

BH606261 BOLT, mounting, long, (3/8") 129 GHF333 WASHER, spring, (3/8") 230 GHF202 NUT, (3/8") 231 2A5573 RETAINER, spring 2

Master Cylinder & Brake/Clutch PedalSee also 'Performance & Tuning' in the Accessories section.

1 AHA6407 BRAKE PEDAL 1AHA6408 CLUTCH PEDAL 1

NI C16062A SWITCH, brake light (spade connectors) 12 2A5564 BUSH, pivot 23 2A5568 BOLT, pivot 14 GHF332 WASHER, spring, (5/16") 15 GHF201 NUT, (5/16") 16 2A5575 CLEVIS PIN 27 2A5576 FORK END 28 1B3498 CLIP 29 AHA6409 ROD, actuating 210 NT605041 NUT, locking, (5/16") 211 2A5574 SPRING, return 212 AHA6366 SEAL, pedal box aperture 213 2A5572 DRAUGHT EXCLUDER 114 AHA5326 PEDAL RUBBER 215 GHF101 SCREW, adjusting 216 NT604041 NUT, locking, (1/4") 417 SH604051 SCREW, pedal box retaining, (1/4") 9

GHF101 SCREW, long, (1/4") 1SH604051 SCREW, blanking plate, (1/4") 8

18 GHF331 WASHER, spring, (1/4") 1819 GMC109 MASTER CYLINDER (7/8") 1 { 948cc drum brakes20 8G8224 REPAIR KIT (7/8") 1 }19A GMC112E MASTER CYLINDER (3/4") 1 { 1098cc disc brakes20A GRK1025 REPAIR KIT (3/4") 1 }

Master Cylinder & Pedals 84


Front BrakesFor uprated Discs & Pads refer to 'Performance & Tuning' in the Accessories section.

Drum Brakes (948cc)1 2A7168 BRAKE DRUM 2NI GBH110 BRAKE HOSE, front 22 CMZ407 SCREW, drum to hub, (1/4") 43 2A7228 PLUG, brake drum 24 17H7543 BACK PLATE, RH 1

17H7544 BACK PLATE, LH 15 GBS704AF BRAKE SHOES, (set of 4) 1NI AAA423K ADJUSTER KIT, (1 cam & 1 mask) 4 4 kits per vehicle7 17H7576 CAM, adjuster 48 AAA421 MASK, adjuster 49 GWC110 WHEEL CYLINDER, RH 2

GWC111 WHEEL CYLINDER, LH 210 8G8245 REPAIR KIT, wheel cylinder 411 3H2428 BLEED SCREW 212 7H7520 SCREW, (1/4") 413 GHF331 WASHER, spring, (1/4") 412A SH605051 SCREW, (5/16") 413A GHF332 WASHER, spring, (5/16") 414 AAA4776 SPRING, shoe return 415 51K1368 SCREW, back plate to stub axle, (1/4") 816 GHF322 Spring Washer, (5/16") 8

Please Note:A few Sprite I models were converted to wire wheels and disc brakes by the Donald Healey Motor Co. They usedspecial discs and Dunlop/Girling calipers at the front. We are unable to supply any of the components for thesevehicles, the later Lockheed discs and calipers are not directly interchangeable either. Wire wheels for Sprites& Midgets were only offered by the factory as an optional extra in 1963 after the introduction of Disc Brakesand, the 1098cc engine, however, we have recently come across what we believe to be a factory prototype (circa1962-63) equipped with wire wheels, but with slightly smaller calipers & pads!

Disc Brakes (1098cc)17 BTA383 BRAKE DISC, (for steel wheels) 218 BTA469 BRAKE DISC, (for wire wheels) 219 BTA370 BOLT, brake disc 8NI GBH157 BRAKE HOSE, front 220 BTA472 COVER, dust, RH brake disc 1

BTA473 COVER, dust, LH brake disc 121 17H9439E CALIPER, RH, recon/exchange 1 { calipers should not be22 17H9438E CALIPER, LH, recon/exchange 1 } separated into two halves23 27H4353 BOLT 424 17H7679 SEAL 2 not included in kit GRK500825 3H2428 BLEED NIPPLE 226 GRK5008 SEAL KIT, caliper 2 item 24 not included27 GBP108 BRAKE PADS (set of 4) 128 17H2460 SHIM (Metal) (anti-squeal) 4

GBP240ASK SHIM KIT (Foil) (set of 4) 1 foil backed adhesive strips29 PS610241 PIN, pad retaining 430 17H7963 PLATE, pad retaining 231 17H7960 PISTON 432 SH605031 SCREW, (5/16") 233 WE600051 WASHER, spring, (5/16") 234 17H7917 PLUG, blanking 235 GHF201 NUT, (5/16") 4 {36 GHF332 WASHER, spring, (5/16") 4 | alternative to37 GHF334 WASHER, spring, (5/16") 4 | items 39A to 41,38 BTA444 BOLT, caliper mounting 4 | change point not available39 BTA442 BRACKET, RH brake hose 1 |

BTA443 BRACKET, LH brake hose 1 }NI BTA792 BRACKET, RH brake hose 1 { alternative to

BTA793 BRACKET, LH brake hose 1 | items 35 to 39,40 BTA789 BOLT, caliper mounting 4 | change point not available41 BTC114 LOCK TAB 2 }



Front Brakes 85

Front Disc Brakes

Front Drum Brakes

Front Disc Brakes




Double Acting Piston TypeFrom chassis No HAN6 20792, GAN1 1355518 2A7168 BRAKE DRUM 219 BTA493 LOCK TAB, (wire wheels only) 420 FNZ506 NUT, (wire wheels only) 421 2A7228 PLUG, brake drum 222 BTA566 BACK PLATE, RH 123 BTA567 BACK PLATE, LH 1NI GBH158 BRAKE HOSE, rear 124 SF604051 SCREW, brake drum, (1/4") 425 GBS834AF BRAKE SHOES, (set of 4) 127 17H2824 LEVER, hand brake, RH 1

17H2825 LEVER, hand brake, LH 128 17H7612 DUST COVER, handbrake lever 229 17H7947 SPRING, shoe return, RH 1 { cylinder end

17H7948 SPRING, shoe return, LH 1 }30 17H7621 SPRING, shoe return 2 adjuster end31 17H7619 WEDGE, brake adjuster 232 17H7620 ADJUSTER KIT (per side) 233 GWC1115 WHEEL CYLINDER 2 { when fitted with front34 GRK2011 REPAIR KIT, wheel cylinder 2 } drum brakes33A GWC1102 WHEEL CYLINDER 2 { when fitted with front34A GRK2014 REPAIR KIT, wheel cylinder 2 } disc brakes35 17H7613 WASHER, 'Belville' 2 { alternative to item 3736 17H7622 CIRCLIP 2 }37 17H7949 CLIP 2 alternative to items 35/3638 513118A BLEED SCREW 239 GHF120 SCREW, (5/16") 840 GHF332 WASHER, spring, (5/16") 841 GHF201 NUT, (5/16") 8NI GAC5051 SPANNER, (brake adjusting) 1NI GAC5055 SPANNER, bleed nipple 1

Rear BrakesSingle Acting Piston TypeTo chassis No HAN6 20544, GAN1 135541 2A7168 BRAKE DRUM 22 SF604051 SCREW, drum to hub, (1/4") 43 2A7228 PLUG, brake drum 24 ATA7076 BACK PLATE, RH 1

ATA7077 BACK PLATE, LH 1NI GBH158 BRAKE HOSE, rear 15 GBS819AF BRAKE SHOES, (set of 4) 17 AAA4777 SPRING, shoe return 2 abutment end8 AAA4778 SPRING, shoe return 2 cylinder end9 AAA4714 SPRING, shoe steady 4NI AAA423K ADJUSTER KIT (1 adjuster & 1 mask) 2 kit is per side10 AAA423 ADJUSTER, (Micram) 211 AAA421 MASK (Micram adjuster) 212 GWC1114 WHEEL CYLINDER 213 8G8243 REPAIR KIT, wheel cylinder 214 7H7943 DUST COVER, lever 215 GHF120 SCREW, (5/16") 816 GHF332 WASHER, spring, (5/16") 817 GHF201 NUT, (5/16") 8NI GAC5051 SPANNER, brake adjusting 1NI GAC5055 SPANNER, bleed nipple 1

Single Acting Piston Rear Brakes

Double Acting Piston Rear Brakes

Rear Brakes 86


Brake Pipes, Kits & Clutch Pipes

Brake Pipes1 GPP14AC Pipe, 4 way to RH front hose 12 GPP50AC Pipe, 4 way to LH front hose 13 GPP72AC Pipe, 4 way to rear hose 14 GPP28AA Pipe, master cyl to 4 way (RHD) 1

GPP66AA Pipe, master cyl to 4 way (LHD) 15 GPP32AA Pipe, 3 way to LH rear w/cyl 16 GPP26AA Pipe, 3 way to RH rear w/cyl 17 GPP10AA Pipe, bridge (front cyl to cyl) 2 drum brakes only8 GVP3001 PIPE (per metre) a/r9 TM606031 UNION, male a/r external thread10 TN606031 UNION, female a/r internal thread

Clutch Pipes11 GPP56AA PIPE, RHD 1

GPP90AA PIPE, LHD 1

Brake Pipe KitsNI GAC5006 Sprite I, II & Midget I, RHD 1 { all 948ccNI GAC6006 Sprite I, II & Midget I, LHD 1 } with drum brakesNI GAC5032 Sprite II & Midget I, RHD 1 { 1098ccNI GAC6032 Sprite II & Midget I, LHD 1 } disc brake models

Brake Hoses (Flexible)22 GBH110 BRAKE HOSE, front (standard) 2 { drum brake models

GBH110SS BRAKE HOSE, front (*AeroQuip/Braided) 2 }22 GBH157 BRAKE HOSE, front (standard) 2 { disc brake models

GBH157SS BRAKE HOSE, front (*AeroQuip/Braided) 2 }23 GBH158 BRAKE HOSE, front (standard) 1 { all models

GBH158 BRAKE HOSE, rear (*AeroQuip/Braided) 2 }*AeroQuip hoses are Stainless Steel Braided.

Brake & Clutch FluidsWhen did you last change your Brake/Clutch fluid?

DOT 3 fluid ought to be completely discarded, DOT 4 should be installed and replaced every 2 years, as recommendedby manufacturers.

An alternative, especially if you are replacing master cylinders, brake calipers and/or wheel cylinders, is tothoroughly flush out the pipes and install Silicone fluid (DOT5), which is ‘Non-Hygroscopic’, so it doesn’t promoterust problems in the hydraulic system. The bonus is that it won't damage paint work. When silicone is in use itwill provide years of trouble free braking and an end to the monotonous and expensive pastime of repairing orreplacing worn or leaking hydraulic components.

Racing Fluid (DOT 5) really is the ultimate in brake fluid. Its anti-boil properties mean that even when the brakesget hot the fluid will remain efficient, rather than boiling locally (such as in the calipers) into useless vapour. Idealon the race track or when the brakes are used to their limits.Due to its high ‘Hygroscopic’ nature, DOT 5 Racing fluid should be replaced annually otherwise the quality andeffectiveness will be drastically reduced.

Silicone Brake/Clutch Fluid (DOT 5 Specification);NI ABF3 (500ml) a/rNI ABF4 (1 Litre) a/r

Unipart Brake/Clutch Fluid (DOT 4 Specification);NI GBF4102 (500ml) a/rNI GBF4103 (1 Litre) a/rNI GBF4104 (5 Litre) a/r

Racing Brake/Clutch Fluid (DOT 5 Specification);NI GBF5102 (500ml) a/rNI GBF5103 (1 Litre) a/r

Brake Pipes & Kits 87






All Models10 GBH158 BRAKE HOSE, rear (standard) 110 GBH158SS BRAKE HOSE, rear (*AeroQuip/Braided) 111 GBH999 PROTECTOR, hose (spring) 312 233220A WASHER, copper 313 1G9198 PLATE, locking 314 GHF323 WASHER, 'star', (3/8") 315 GHF202 NUT (Lock), (3/8") 316 17H7108 UNION, 4-way (front) 1 fits on RH front inner wing17 GHF101 SCREW, (1/4") 118 GHF331 WASHER, spring, (1/4") 219 C16062A SWITCH, brake light (spade connectors) 120 3H2424 UNION, 3-way (rear) 1 locates on back axle21 SH604091 SCREW, (1/4") 122 GHF200 NUT, (1/4") 123 6K35 CLIP, brake pipe 424 ACH8650 STRAP, pipe to back axle 225 2H400 CLIP, clutch & brake pipe 1 RHD only26 CHR307 CLIP, clutch & brake pipe 4 LHD only27 PCR311 CLIP, clutch & brake pipe 3 LHD only28 PMZ305 SCREW, (3/16") a/r29 WL700101 WASHER, spring, (3/16") a/r30 GHF206 NUT a/r LHD only

Brake Hoses & Pipe Fixings

Drum Brake Models (948cc)1 GBH110 BRAKE HOSE, front (standard) 2 {

GBH110SS BRAKE HOSE, front (*AeroQuip/Braided) 2 | to chassis Nos.2 AHH5634 UNION, 2-way 2 | HAN6 20791,3 233220A WASHER, copper (small) 2 | GAN1 135544 3H550 WASHER, copper (large) 2 | with single piston5 3H2428 BLEED SCREW 2 | wheel cylinders6 7H7847 BOLT 2 }

Disc Brake Models (1098cc)7 GBH157 BRAKE HOSE, front (standard) 2

GBH157SS BRAKE HOSE, front (*AeroQuip/Braided) 28 3H550 WASHER, copper (large) 29 C5192A BANJO BOLT 2*AeroQuip hoses are Stainless Steel Braided.

Brake Hoses & Pipe Fittings 88




Handbrake1 CHA567 HANDBRAKE LEVER 1 Matt black2 2A7291 PLATE, mounting 13 SH605051 SCREW, mounting plate to body, (5/16") 34 GHF332 WASHER, spring, (5/16") 55 SF605051 SCREW 2 handbrake to bracket6 2A7308 CABLE, handbrake 17 ATA7320 BRACKET, handbrake lever support 18 2A7058 CARRIER/SUPPORT 19 2A7057 LEVER, balance 110 ATA7458 LINK ROD, RH 1 { to HAN6 20544,

ATA7459 LINK ROD, LH 1 | GAN1 13554ATA7458K LINK ROD KIT (2 rods) 1 }

10A BTA498K LINK ROD KIT (2 adjustable rods) 1 { from HAN6 20793,suitable for both steel & wire wheels. 1 } GAN1 13555

11 CLZ414 CLEVIS PIN 1 cable to balance lever12 CLZ314 CLEVIS PIN 2 cross rod to balance lever13 CLZ514 CLEVIS PIN, (for rod ATA7458-9) 2 rod to brake lever

2K6930 CLEVIS PIN, (for rod BTA494-8) 2 rod to brake lever14 2K5820 FELT WASHER 115 6K690 FELT WASHER 4

16 2K5291 FELT WASHER 417 LN30041 GREASE NIPPLE 118 1B5329 FERRULE, cross rod steady 119 CLZ515 CLEVIS PIN 120 UHN105 GREASE NIPPLE 121 GHF301 WASHER, flat, (5/16") 322 GHF300 WASHER, flat, (1/4") 123 GHF306 WASHER, flat, (3/16") 224 GHF120 SCREW, (5/16") 225 GHF201 NUT, (5/16") 226 GHF500 SPLIT PIN 227 GHF501 SPLIT PIN 128 GHF502 SPLIT PIN 3

Handbrake 89


Steering Column & Rack 90




Steering Column & Wheel1 2A6136 COLUMN, inner 1 Sprite I, II, Midget I

17H9185 COLUMN, inner 1 Sprite III, Midget II2 AHA5967 COLUMN, outer 1 Sprite I, II, Midget I

17H9184 COLUMN, outer 1 Sprite III, Midget II3 AHA5893 BUSH, column upper 14 AHA6166 BUSH, column lower 15 53K1013 ‘PINCH' BOLT, (1/4") 16 LNZ104 NUT (stiff nut), (1/4") 17 2A6132 BRACKET, top 18 2A6133 CAP, bracket 19 2A6144 PACKING PIECE a/r10 4B2502 SEATING RUBBER 111 GHF101 SCREW, (1/4") 212 GHF300 WASHER, (1/4") 413 GHF331 WASHER, spring, (1/4") 414 53K2599 SCREW, (1/4") 215 2A6142 NUT, wheel to column 1 Sprite I, II, Midget I

ACH6001 NUT, wheel to column 1 Sprite III, Midget II16 WE600091 WASHER, star 1 Sprite I, II, Midget I17 AHA5435 DUST EXCLUDER, footwell 118 AHA6481 HORN PUSH, (Sprite) 1 Sprite Mk I, II

BHA4441X HORN PUSH, (Sprite) 1 Sprite Mk III19 AHA6371 HORN PUSH, (Midget) 1 Midget Mk I

BHA4442X HORN PUSH, (Midget) 1 Midget Mk IINI 613766 CLIP, horn push retaining 2NI 2A6162 BRUSH, (pencil), horn push contact 1 Sprite I, II, Midget INI BHA5041 BRUSH, (pencil), horn push contact 1 Sprite III, Midget IINI 2A6158X* SLIP RING & MOULDING, horn contact 1 RHD, Sprite I, II, Midget I

2A6161* SLIP RING & MOULDING, horn contact 1 LHD, Sprite I, II, Midget I*Also acts as steering column cowl.

NI BHA5042 SLIP RING, horn contact 1 Sprite III, Midget IINI 18G8713 COWL, steering column (Pair) 1 Pr Sprite III, Midget IINI RMP214 SCREWS (for 18G8713 cowls) 4 polished chromeNI BHA4628 INDICATOR SWITCH (column mounted) 1 Sprite III, Midget II

Also incorporates headlamp flash.20 2A6156 STEERING WHEEL 1 Sprite I, II

AHA6372 STEERING WHEEL 1 Midget IAHA9193 STEERING WHEEL 1 Sprite III, Midget II

For Dash Mounted Switches please refer to Page 107-109.

Steering Rack & Fittings21 ACG6010E STEERING RACK, RHD 1 recon/exchange

ACG6009E STEERING RACK, LHD 1 recon/exchangeSteering Rack oil GGL9023X: Hypoid EP90, 0.28 litres.

22 ACA6026 RACK 123 ACA6028 PINION, RHD 1

ACA6027 PINION, LHD 124 ACA5244 DAMPER, pinion housing 1 pinion end25 ACA5248 SPRING, pinion housing 126 ACA5245 CAP, pinion housing 127 ACA5275 SHIM ( 0.010"), pinion housing a/r28 ACA5284 DAMPER, secondary 129 ACA5286 SPRING, secondary 130 ACA5285 CAP, secondary 131 ACA5283 WASHER, secondary 132 AHA5496 COVER, pinion seal 133 ACA5261 SEAL, pinion 134 ACA5260 SHIM (0.005") a/r { as required

ACA5320 SHIM (0.010") a/r }35 ACA5257 THRUST, top 136 ACA5258 THRUST, lower 137 ACA5307 COVER, bottom 138 AJD6155Z SCREW, (1/4") 239 GHF331 WASHER, spring, (1/4") 240 ACA6029 GAITER 241A BMK924A CLIP, large 241B 3H2963 CLIP, small 242 ACA6029K GAITER KIT, rack (per side) 2 { includes 1 gaiter

ACA6029KZ GAITER KIT, Repro, rack (per side) 2 } & 2 clipsACA6029KX2 GAITER KIT, rack (Car set) 1 includes 2 gaiters & 4 clips

43 ACA5247 LOCK TAB/WASHER, (tie rod) 2

45 ACA6015 TIE ROD, (5/8") 246 ACA5304 HOUSING, ball, (Female) 247 ACA5246 SEAT, ball 248 ACA6017 SHIM, (0.002") a/r {

ACA5301 SHIM, (0.003") a/r | as requiredACA5302 SHIM, (0.005") a/r |ACA5303 SHIM, (0.010") a/r }

49 ACA6031 HOUSING, ball, (Male) 250 NT610041 LOCK NUT, (5/8") 251 GSJ169 TRACK ROD END, sealed type 252 UHN305 GREASE NIPPLE, 3 for original track rod end53 ACH6173 WASHER, fibre 354 NL607041 NUT, castle head, (7/16") 2 { alternatives

GHF274 Nut, nyloc, (7/16") 2 }55 GHF303 WASHER, flat, (7/16") 2 for OE track rod end only56 7H3762 GAITER 257 7H3565 CLIP 258 GHF504 SPLIT PIN 259 AHA5391 BRACKET, RH, rack mounting 1 { aluminium60 AHA5392 BRACKET, LH, rack mounting 1 }

NOTE: Rack Mounting Caps are not available separately as they are machined ‘as one’ with the Rack Mounting Bracket.WARNING: If over-tightened, the ‘Caps’ will crack.

61 2A6128 SEATING, rack to bracket 262 2A6129 SHIM, packing (nearside) a/r63 BH505121 CAP BOLT, steering rack, (5/16") 464 GHF120 SCREW, (horizontal), (5/16") 465 GHF103 SCREW, (vertical), (5/16") 266 GHF332 WASHER, spring, (5/16") 1067 GHF301 WASHER, flat, (5/16") 10

NI GAC1002 TOOL, track rod end separator 1Steering Rack oil GGL9023X: Hypoid EP90, 0.28 litres

Steering Column & Rack 91


Front Hub & Kingpin 92

Drum Brake Models

Disc Brake Models




Front Hub & King Pin

Drum Brake Models only1 2A4304BE STUB AXLE & KING PIN, exchange 2 assembled c/w top trunnion

Not illustrated as a complete unit.2 8G4208Z KING PIN KIT 23 LN30041 GREASE NIPPLE, bottom (90°) 24 2A4011 DUST TUBE, lower 2

2A4011K DUST TUBE KIT, upper/lower (per side) 2 inc. items 4, 25 & 265 2A4348 HUB 26 2A4066 STUD, wheel 87 88G322 NUT, wheel 8 for vented wheel AHA5539

Please Note:A few Sprite I models were converted to wire wheels and disc brakes by the Donald Healey Motor Co. They usedspecial discs and Dunlop/Girling calipers at the front. We are unable to supply any of the components for thesevehicles, the later Lockheed discs and calipers are not directly interchangeable either. Wire wheels for Sprites& Midgets were only offered by the factory as an optional extra in 1963 after the introduction of Disc Brakesand, the 1098cc engine.

For 'Road Wheels’ please refer to page 83For 'Front Brakes’ please refer to page 85For 'Rear Brakes’ please refer to page 86For 'Brake Pipes & Hoses’ please refer to page 87-88For 'Hand Brake & Fittings’ please refer to page 89

Disc Brake ModelsHAN7 - GAN2 & future8 BTA744 STUB AXLE only, RH, (New) 1 { complete with

BTA745 STUB AXLE only, LH, (New) 1 } brass bushes8a BTA744BE STUB AXLE & KING PIN, RH, exchange 1 { assembled c/w top trunnion

BTA745BE STUB AXLE & KING PIN, LH, exchange 1 }9 8G4220Z KING PIN KIT 2

GSJ783 KING PIN SET 1 car set18G1006A KING PIN REAMER 1

10 UHN445 GREASE NIPPLE, bottom (45°) 211 BTA606 DUST TUBE, lower 2

BTA606K DUST TUBE KIT, upper/lower (per side) 2 inc. items: 11, 25 & 2612 BTA1254 HUB (for steel wheels only) 213 BTA470 HUB, splined, wire wheels, RH, (12 TPI) 1 Left hand thread

BTA471 HUB, splined, wire wheels, LH, (12 TPI) 1 Right hand threadBTA686 HUB, splined, wire wheels, RH, (8 TPI) 1 Left hand threadBTA687 HUB, splined, wire wheels, LH, (8 TPI) 1 Right hand threadTPI = Threads Per Inch, the lower the number (IE ‘8’) the coarser the threads.

14 BTA339 WHEEL STUD (for steel wheels only) 8BTA370 BOLT (Splined, hub to disc) 8 wire wheels only

15 88G577 WHEEL NUT 8 { for non-vented} wheel AHA6455

16 BTC392 GREASE CAP, wire wheels 2NI GAC1001 EXTRACTOR, wire wheel hub cap 1

All Models17 2A4205 SEAL, cork 2 small internal diameter18 2A4206 SEAL, cork 2 large internal diameter19 51K1769 COTTER PIN 2 file to suit20 GHF206 NUT, cotter pin, (3/16") 221 WL700101 WASHER, spring, (cotter pin), (3/16") 222 2A4007 SHIM a/r22a GHF224 NUT, nyloc, (7/16") 2 alternative

FNZ307 NUT, castle headed, (7/16") 2 alternativeNI GHF503 SPLIT PIN 2 use with castle headed nut23 2A4006 THRUST WASHER 224 LN30041 GREASE NIPPLE, top (90°) 225 2A4010 DUST TUBE, top 226 6K653 SPRING 227 GHB128 BEARING, outer 228 GHB129 BEARING, inner 229 GHS102 OIL SEAL 2NI GHK1142 BEARING KIT 2 inc. bearings/seal 27, 28, 2930 51K328 NUT, hub 231 2A4003 WASHER (bearing) 232 2A4067 GREASE CAP, steel wheels 233 88G321 SPACER, bearing 234 GHF504 SPLIT PIN 235 2A4005 TRUNNION, top 2

Vehicles with Wire Wheels onlyNI AHH7317 KNOCK-ON '2 EAR', RH (LH thread) 2 { 12 TPI, use onlyNI AHH7318 KNOCK-ON '2 EAR', LH (RH thread) 2 } with original hubsNI AHA7373 KNOCK-ON '2 EAR', RH (LH thread) 2 { 8 TPI, use when replacementNI AHA7374 KNOCK-ON '2 EAR', LH (RH thread) 2 } hubs BTA 688/9 are fitted

NI 107948/3 KNOCK-ON '3 EAR', RH (LH thread) 2 { 12 TPI, use onlyNI 107949/3 KNOCK-ON '3 EAR', LH (RH thread) 2 } with original hubsNI AHH73183 KNOCK-ON '3 EAR', RH (LH thread) 2 { 8 TPI, use when replacementNI AHH73193 KNOCK-ON '3 EAR', LH (RH thread) 2 } hubs BTA 688/9 are fitted

NI AHH7315 OCTAGONAL NUT, RH (LH thread) 2 { 12 TPI, use onlyNI AHH7316 OCTAGONAL NUT, LH (RH thread) 2 } with original hubs

NI 88G606 OCTAGONAL NUT, RH (LH thread) 2 { 8 TPI, use when replacementNI 88G607 OCTAGONAL NUT, LH (RH thread) 2 } hubs BTA 688/9 are fitted

NI AHH5839 SPANNER (for octagonal hub nuts) 1NI C27290 HAMMER, 'Copper/Hide' 1 { alternativeNI 88G329 HAMMER, 'Zinc alloy' 1 }

Front Hub & Kingpin 93


Front Spring & Shock Absorber94


Front Spring & Shock AbsorberSee also 'Performance & Tuning' in the Accessories section.

1 GSA102 SHOCK ABSORBER (damper), RH 1 newGSA103 SHOCK ABSORBER (damper), LH 1 newGSA102E SHOCK ABSORBER (damper), RH 1 recon/exchangeGSA103E SHOCK ABSORBER (damper), LH 1 recon/exchange

NI AAA149M FLUID, shock absorber/damper a/r 0.5 Litre2 53K1364 BOLT, shock absorber/damper, (3/8") 6NI SFK107 BOLT KIT, shock absorber/damper 13 GHF333 WASHER, spring, (3/8") 64 GHF302 WASHER, flat, (3/8") 65 2A4028 PIN/BOLT, fulcrum, top trunnion bush 2NI 2A4028K TRUNNION (TOP) KIT (per side) 2 inc. 1 each of 5, 7, 8 & 2 of 66 88G274 BUSH, top trunnion 4NI 88G274P BUSH, poly, top trunnion 47 FNZ306 NUT, (3/8") 28 GHF502 SPLIT PIN 29 53K1389 ‘PINCH’ BOLT, damper fulcrum, (5/16") 210 GHF322 WASHER, shakeproof, (5/16") 1011 2A4214 SPRING (Road) 2NI AJJ3322 SPRING LOWERING KIT (per car) 112 2A4031 SEAT, spring 213 53K1368 BOLT, spring seat, (5/16") 814 GHF201 NUT, (stiff), (5/16") 8 { alternative

GHF222 NUT, (nyloc), (5/16") 8 }15 2A4272 PIN/BOLT, inner fulcrum 4 { wishbone16 8G621 BUSH 8 | to chassis16 8G621P BUSH, poly 8 }17 2A4024 WASHER, inner fulcrum 418 GHF223 NUT, nyloc, (3/8") 419 GHF224 NUT, nyloc, (7/16") 2 { alternative

FNZ307 NUT, castle headed, (7/16") 2 }20 GHF503 SPLIT PIN 2 use with castle headed nut21 2A4005 TRUNNION, top 222 AHA6378 BUFFER, suspension 2 fit in pairs23 2A4082 BUFFER, rebound 224 UHN400 GREASE NIPPLE, straight 225 51K3424 PLUG, blanking 226 2A4020X FULCRUM PIN 227 8G589 PLUG, grease, screwed 228 BTA649 STEERING ARM, LH (fit in pairs) 1 { to HAN7 28368,

BTA648 STEERING ARM, RH (fit in pairs) 1 } & GAN2 1847229 53K1370 BOLT, Short, (steering arm) 2

ATA4132 BOLT, Long, (steering arm) 230 2K5377 LOCK TAB, (steering arm) 231 21A153E WISHBONE (early), recon, exchange 2 no anti-roll bar bracket holes

AHA7029 WISHBONE (late), new (not BL) 2 { with anti-rollAHA7029E WISHBONE (late), recon, exchange 2 | bar bracket holesAHA7029Z WISHBONE (late), new (not OE) 2 }

Anti-Roll Bar & FittingsPlease Note: Will only fit cars fitted with AHA7029 type wish bones.

32 AJJ3314 ANTI-ROLL BAR KIT, Standard, (9/16") 1 {AJJ3357 ANTI-ROLL BAR KIT, Fast road, (5/8") 1 | inc. bar/links/bushes & fittingsAJJ3358 ANTI-ROLL BAR KIT, Race, (11/16") 1 }

33 AHA7013 ANTI-ROLL BAR, Standard, (9/16") 1AHT56 ANTI-ROLL BAR, Fast road, (5/8") 1AHT57 ANTI-ROLL BAR, Race, (11/16") 1

34 AHA7011A LINK, anti-roll bar, RH 135 AHA7012A LINK, anti-roll bar, LH 136 GHF203 NUT, anti-roll bar link, (7/16") 437 GHF334 WASHER, Spring, (7/16") 438 GHF120 SCREW, (5/16") 639 GHF332 WASHER, Spring, (5/16") 1040 GHF201 NUT, (5/16") 641 AHH6541 BUSH, mounting, (9/16") 2

1B4526 BUSH, mounting, (5/8") 2AHH7921 BUSH, mounting, (11/16") 2Uprated bushes also available see accessories section page 23.

42 1B7356 STRAP, mounting 243 SH605051 SCREW, (5/16") 4

Front Spring & Shock Absorber 95ill. Part Number Description Qty. DetailsNo Req.


44 AHA7028 BRACKET, anti-roll bar mounting 245 AHH6546 BRACKET only, end stop (9/16" only) 246 AHH6546K END-STOP BRACKET KIT, (9/16") 2 {

21A667A END-STOP BRACKET KIT, (5/8") 2 | 2 kits required per car11H462K END-STOP BRACKET KIT, (11/16") 2 }




22 AHA5306 BRACKET, LH front mounting 1 {AHA5305 BRACKET, RH front mounting 1 | Sprite I from

23 GSA147 SHOCK ABSORBER, RH (New) 1 | chassis No AN5 4333,GSA147E SHOCK ABSORBER, RH (recon) 1 | and all Sprite IIGSA148 SHOCK ABSORBER, LH (New) 1 | & Midget IGSA148E SHOCK ABSORBER, LH (recon) 1 |GSA149* SHOCK ABSORBER, RH (New) 1 |GSA149E* SHOCK ABSORBER, RH (recon) 1 |GSA150* SHOCK ABSORBER, LH (New) 1 |GSA150E* SHOCK ABSORBER, LH (recon) 1 |*Alternative products to original fitment. |

24 AHA5313 LINK, shock absorber 2 }SFK108 FITTING KIT, shock absorber 1 Midget I

25 SH606101 SCREW, mounting bracket, (3/8") 626 GHF333 WASHER, spring, (3/8") 1227 GHF223 NUT, nyloc, (3/8") 6 { alternatives

LNZ106 NUT, (stiff nut), (3/8") 6 }28 GHF302 WASHER, flat, (3/8") 429 BH606121 BOLT, short, shock absorber, (3/8") 230 BH606301 BOLT, long, shock absorber, (3/8") 231 GHF202 NUT, (3/8") 432 97H222 BUSH, rubber 233 BH606181 BOLT, check strap top, (3/8") 234 2A7306 TUBE/SPACER, check strap 235 AHH5081 CHECK STRAP 236 PWZ206 WASHER, flat, (3/8") 237 2A7142 BUMP STOP 238 PS610241 PIN, bump stop retaining 4NI AAA149M OIL, shock absorber 1 0.5 Litre

Rear '1/4 Elliptic' Spring & Shock AbsorberSee also 'Performance & Tuning' in the Accessories section pages 24-25.See accessories for our full range of lubricants.

Sprite I, II and Midget I1 AHA5468 LEAF SPRING 22 88G278 BUSH, rear spring 23 AHA5221 U BOLT, spring mounting 24 LNZ108 NUT, (Aero stiff nut), (1/2") 45 GHF304 WASHER, flat, (1/2") 86 AHA5222 PLATE, locating 27 BH606261 BOLT, Spring to frame, (3/8") 48 GHF333 WASHER, spring, (3/8") 49 2A7279 BOLT, (spring rear) 210 GHF203 NUT, (3/8") 211 GHF334 WASHER, spring, (3/8") 212 AHA6370 WASHER, special 4 { from (c) HAN6 12068,

Item 12 can also be fitted to earlier model } GAN1 744213 AHA6418 SEAL, spring housing 2 { from (c) HAN6 22907,

Item 13 can also be fitted to earlier model } GAN1 1452714 2A7310 RADIUS ARM 215 2A7278 BUSH, radius arm 416 BH607321 BOLT, front pivot, (7/16") 217 AHA5224 SPACER 418 GHF303 WASHER, flat, (7/16") 219 GHF334 WASHER, spring, (7/16") 620 GHF203 NUT, (7/16") 621 2A7279 BOLT, link to axle 2

Rear 1/4 Elliptic Spring & Shock Absorber 96

1/4 Elliptic Leaf Spring




Rear 'Semi-Elliptic' Spring & Shock AbsorberSee also 'Performance & Tuning' in the Accessories section pages 24-25.See also 'Performance & Tuning' in the Accessories section for telescopic conversion kit pages 24-25.

Sprite III & Midget II1 AHA8093 ROAD SPRING, rear 2

SFK103 FITTING KIT, rear springs 1 { Includes items 21, 24, 30, 33} & 36 for two springs

SFK106 FITTING KIT, rear springs 1 { Includes items 21, 24, 30, 33,} 36 & eye bolt kit for two springs

NI GBK1009X BOLT KIT, spring mounting plates 1 Complete kit holds mounting plates2 AAA629 EYE BUSH 23 AHA7174 FRONT BRACKET 2 rear spring mounting4 SH606101 SCREW, bracket to floor, rear 45 SH606071 SCREW, bracket to floor, front 46 GHF333 WASHER, locking 87 GHF302 WASHER, plain 48 AHA7180 BOLT, spring to front bracket 29 GHF334 WASHER, locking 210 AHA7178 WASHER, spacing, metal 411 AHA7179 WASHER, nylon 415 AHA7201 REAR BRACKET 2 rear spring mounting16 SH605071 SCREW, bracket to boot floor 617 GHF301 WASHER, plain 618 GHF332 WASHER, locking 619 GHF201 NUT 6NI MSK101 SHACKLE KIT (Per side) 2 includes items 20, 22, 23 & 2420 AHA7686 PLATE & PINS, shackle 221 AHA7182 BUSH 821 AHA7182P BUSH, poly 822 AHA7687 PLATE, shackle 223 GHF333 WASHER, locking 424 GHF202 NUT 430 AHA8097 U BOLT, spring to axle 4

31 21G5165 SADDLE, U bolt 232 ACA5139 PLATE, locating 433 ACA5138 PAD, seating 4

ACA5138P PAD, poly, seating 434 AHA7172 BRACKET, shock absorber link, RH 1

AHA7173 BRACKET, shock absorber link, LH 135 GHF302 WASHER, plain 836 GHF223 NUT, nyloc 840 AHH5081 STRAP, rebound 241 HMP215014 PIN, mounting strap to axle 2 weld to axle casing42 BH606301 BOLT, strap to shock absorber bracket 243 2A7306 TUBE, spacer 244 GHF202 NUT 445 GHF333 WASHER, locking 446 PWZ206 WASHER, plain 450 AHH9158 BUMP STOP, rubber 255 GSA147 SHOCK ABSORBER, RH (New) 1

GSA147E SHOCK ABSORBER, RH (recon) 1GSA148 SHOCK ABSORBER, LH (New) 1GSA148E SHOCK ABSORBER, LH (recon) 1GSA149* SHOCK ABSORBER, RH (New) 1GSA149E* SHOCK ABSORBER, RH (recon) 1GSA150* SHOCK ABSORBER, LH (New) 1GSA150E* SHOCK ABSORBER, LH (recon) 1*Alternative products to original fitment.

56 SH606121 BOLT, shock absorber to bracket 457 GHF302 WASHER, plain (small diameter) 458 PWZ206 WASHER, plain (large diameter) 459 GHF223 NUT, nyloc 460 AAU1949A LINK ASSEMBLY 2 shock absorber to spring61 97H222 BUSH, upper, link 262 FNZ507 NUT, link to shock absorber arm 263 GHF334 WASHER, locking 264 FNZ508 NUT, link to bracket 265 GHF335 WASHER, locking 2

Rear Semi-Elliptic Spring & Shock 97

Semi-Elliptic Leaf Spring


Propshaft & Rear Axle 98




Propshaft & Rear AxleSprite I, II, III & Midget I, II were fitted with 4.2:1 ratio differentials as standard.

1 AHA9053E PROPSHAFT, recon, exchange 12 17H3828 FLANGE/YOKE, rear 13 37H4149 SLEEVE/YOKE, front 14 GUJ115 UNIVERSAL JOINT, with grease nipple 2

GUJ115Z UNIVERSAL JOINT, with grease nipple 2 reproductionGUJ101 UNIVERSAL JOINT, sealed type 2GUJ101Z UNIVERSAL JOINT, sealed type 2 reproduction

5 7H3858 GREASE NIPPLE, universal joint 2 where applicable6 BH605101 BOLT, pinion flange, (5/16") 47 GHF332 WASHER, spring, (5/16") 48 LNZ105 NUT, (stiff), (5/16") 4

GHF222 NUT, (nyloc), (5/16") 4 alternative

9 BTA1345E DIFFERENTIAL (4.5:1) exchange 1 {BTA550E DIFFERENTIAL (4.2:1) exchange 1 | alternative ratiosBTA1222E DIFFERENTIAL (3.9:1) exchange 1 | using later diff carrierBTA551E DIFFERENTIAL (3.7:1) exchange 1 }

9 BTA1222EX DIFFERENTIAL (3.9:1) exchange 1 { fitted with newBTA551EX DIFFERENTIAL (3.7:1) exchange 1 } Crown Wheel & PinionPlease Note: we can only rebuild your own diff unit if the old crown wheel & pinion is to be used.3.7 and 3.9 ratios can on be fitted to units without filter plugs fitted to the housing.

10 BTA806 HALF SHAFT, for steel wheels only 2BTA806X HALF SHAFT, for steel wheels only 2 upratedBTA940 HALF SHAFT, for steel wheels only 2 nitrided

11 BTA807 HALF SHAFT, for wire wheels only 2BTA939 HALF SHAFT, for wire wheels only 2 nitrided

12 GHB130 BEARING, rear hub 2 {13 GFG110 GASKET, half shaft 2 | included in GHK1143 kit14 ATA7225 O’ RING 2 |15 GHS147 OIL SEAL, rear hub 2 }NI GHK1143 BEARING KIT, rear hub 2 contains items 12 to 15

16 2A7250 WASHER, locking 217 SF604051 SCREW, Shaft to Hub, (1/4") 218 2A7103 NUT, RH hub retaining 1 Right hand thread

1G3584 NUT, LH hub retaining 1 Left hand thread

19 BTA688 HUB, splined, RH, (8 TPI) 1 Left hand threadBTA689 HUB, splined, LH, (8 TPI) 1 Right hand threadBTA488 HUB, splined, RH, (12 TPI) 1 Left hand threadBTA489 HUB, splined, LH, (12 TPI) 1 Right hand thread

20 2K8160 WELCH PLUG, (wire wheel hubs) 221 2A7087 HUB (bearing carrier) 2 steel wheels

BTA490 HUB (bearing carrier) 2 wire wheels22 2A7089 WHEEL STUD (for steel wheels only) 8

BTA492 BOLT, Hub (for wire wheels only) 823 88G322 NUT (wheel nut) (for steel wheels only) 8 for original vented wheels

88G577 NUT (wheel nut) (for steel wheels only) 8 for non-vented wheels23B FNZ506 NUT (wheel nut) (for wire wheels only) 824 BTA493 LOCK TAB (for wire wheels only) 425 2A7213 BEARING, outer 1 { early diff carrier26 ATA7328 BEARING, inner 1 | with filler plug27 ATA7219 SPACER 1 }25A BTB440 BEARING, outer 1 { late diff carrier26A ATA7166A BEARING, inner 1 | without filler plug27A BTA532 SPACER 1 }28 FNZ612 NUT, (3/4") 129 WL600121 WASHER, (3/4") 130 88G320 OIL SEAL 131 ATA7056 FLANGE, outer 132 1G7439 DUST COVER 133 ATA7123 SHIM (0.130") a/r {

ATA7124 SHIM (0.128") a/r |ATA7125 SHIM (0.126") a/r |ATA7126 SHIM (0.124") a/r | as requiredATA7127 SHIM (0.122") a/r |ATA7128 SHIM (0.120") a/r |ATA7129 SHIM (0.018") a/r |ATA7130 SHIM (0.116") a/r }

34 BTA535 CROWN WHEEL & PINION (3.7 to 1) 18G7129 CROWN WHEEL & PINION (4.5 to 1) 1 { use withBTA539 CROWN WHEEL & PINION (4.2 to 1) 1 | BTB549BTA1223 CROWN WHEEL & PINION (3.9 to 1) 1 } diff. carrier

35 BTA549 CARRIER (differential) 1 late type only36 2K5943 BEARING (differential) 2

37 2A7015 PLANET GEAR 2 late carrier only38 2A7062 THRUST WASHER (planet gear) (0.035") 2

2A7062Z THRUST WASHER (planet gear) (0.054") 239 ATA7037 SUN WHEEL 240 ATA7044 LOCK TAB 341 ATA7232 BOLT, (differential cage) 642 ATA7039 THRUST WASHER (sun wheel) (0.035") 2 {42 ATA7039 THRUST WASHER (sun wheel) (0.040") 2 |42 ATA7039 THRUST WASHER (sun wheel) (0.042") 2 | late carrier only42 ATA7039 THRUST WASHER (sun wheel) (0.046") 2 |42 ATA7039 THRUST WASHER (sun wheel) (0.048") 2 }43 2K7779 SHIM (diff bearing) (0.002") a/r {

ATA7269 SHIM (diff bearing) (0.003") a/r | as required2K7778 SHIM (diff bearing) (0.004") a/r |2A7271 SHIM (diff bearing) (0.010") a/r }

44 ATA7036 CAGE, differential 145 6K631 PIN (cross pin locating) 146 2A7016 CROSS PIN, (planet gears) 147 51K886 STUD, (7/16") 448 GHF203 NUT, (7/16") 449 GHF334 WASHER, spring, (7/16") 450 GHF303 WASHER, flat, (7/16") 451 21H6060 BREATHER 152 6K499 PLUG, drain/filler a/r as required53 2A7027 GASKET 154 2A7142 RUBBER, (bump rubber) 255 PS610241 PIN, (bump rubber) 456 2A7226 STUD, differential casing, (7/16") 857 GHF201 NUT 858 GHF332 WASHER, spring 859 GHF202 NUT, check strap, (3/8") 2

Rear Axle oil type/capacity: Hypoid EP90, 1.0 Litre.

Vehicles with Wire Wheels onlySee our full range of tools & spanners for wire wheels in the Accessories section.60 AHH7317 KNOCK-ON '2 EAR', RH (LH thread) 2 { 12 TPI, use only

AHH7318 KNOCK-ON '2 EAR', LH (RH thread) 2 } with original hubs

AHA7373 KNOCK-ON '2 EAR', RH (LH thread) 2 { 8 TPI, use when replacementAHA7374 KNOCK-ON '2 EAR', LH (RH thread) 2 } hubs BTA688/9 are fitted

AHH73173 KNOCK-ON '3 EAR', RH (LH thread) 2 { 12 TPI, use onlyAHH73183 KNOCK-ON '3 EAR', LH (RH thread) 2 } with original hubs

107948/3 KNOCK-ON '3 EAR', RH (LH thread) 2 { 8 TPI, use when replacement107949/3 KNOCK-ON '3 EAR', LH (RH thread) 2 } hubs BTA688/9 are fitted

61 AHH7315 OCTAGONAL NUT, RH (LH thread) 2 { 12 TPI, use onlyAHH7316 OCTAGONAL NUT, LH (RH thread) 2 } with original hubs

88G606 OCTAGONAL NUT, RH (LH thread) 2 { 8 TPI, use when replacement88G607 OCTAGONAL NUT, LH (RH thread) 2 } hubs BTA688/9 are fitted

62 AHH5839 SPANNER (for octagonal hub nuts) 1 wire wheels onlyMM386-120 SPANNER (extended for octagonal nuts) 1 wire wheels onlyMM386-125 SPANNER (for 2 eared nuts) 1 wire wheels only

63 C27290 HAMMER, 'Copper/Hide' 1 alternative88G329 HAMMER, 'Zinc alloy' 1 alternative

Wire Wheel Hub Conversion Kits (All models)Wheels NOT includedSee 'Road Wheels & Tools' for full details.

NI GAC7017 HUB CONVERSION KIT 1 ‘2 Eared' Knock-on typeKit includes 4 hubs, 4 spinners, copper/hide hammer & precise fitting instructions.

NI GAC7027 HUB CONVERSION KIT 1 Octagonal nut typeKit includes 4 hubs, 4 spinners, copper/hide hammer & precise fitting instructions.

Please Note:A few Sprite I models were converted to wire wheels and disc brakes by the Donald Healey Motor Co. They usedspecial discs and Dunlop/Girling calipers at the front.We are unable to supply any of the components for these vehicles, the later Lockheed discs and calipers are notdirectly interchangeable either.

Wire wheels for Sprites & Midgets were only offered by the factory as an optional extra in 1963 after theintroduction of Disc Brakes and, the 1098cc engine, however, we have recently come across what we believeto be a factory prototype (circa 1962-63) equipped with wire wheels, but with slightly smaller calipers & pads!

Propshaft & Rear Axle 99




Components for ‘Type B’ Starter4A 67H5014 PLATE, front 15A 47H5346 BUSH, drive end 17A 27H6768 PLATE, rear 19A 47H5340 BUSH, rear 110 GSB102 BRUSH SET, rectangular type 1 set12 47H5341 SPRING SET, brush set 1 set14 7H6887 CIRCLIP 115 67H5010 PINION & BARREL 116 7H5051 FIELD COIL 117A 67H5012 ARMATURE 1

Components for ‘Type C’ Starter6 37H4678 BUSH KIT 18 37H4672 PLATE, rear 111 GSB105 BRUSH SET, wedge type 1 set14 7H6887 CIRCLIP 115 67H5010 PINION & BARREL 118 37H4675 PLATE, front 119 37H4670 FIELD COIL 120 37H4674 ARMATURE 1

Components for all Starters21 7H5045 SPRING, main 122 17H5444 SCREW 223 BH606131 BOLT, starter mounting, (3/8") 224 GHF333 WASHER, spring, (3/8") 225 GHF202 NUT, (3/8") 2NI AHA7776 CABLE, starter 1 ignition switch to starter

Pre-Engaged (Geared) Starter MotorThese brand new (non-exchange) powerful starter motors are High Torque,meaning they will not suffer the same fate as the original 'Inertia' type,especially on high compression engines and, they are a directreplacement. No more costly motor rebuilds or excessive battery drain.

GXE4405X PRE-ENGAGED STARTER MOTOR 1

Starter Motor (Standard)1 type A starter with threaded pinion, {

Lucas No. 25022 | alternative types for2 type B starter with circlip pinion, | reference only.

Lucas No. 25079 | All replaced by (3A),3 type C starter without inspection band, | GXE4405 & GEU9405.

Lucas No. 25149 }3A GXE4405 STARTER MOTOR, recon/exchange 1 10 tooth - all models

GEU9405 STARTER MOTOR, new 1 9 tooth - all modelsNI 67H5010 BENDIX (pinion & barrel) 1 all models

Sprite III & Midget II OnlyNI BCA4501 SOLENOID (starter) 16a 27H5576 COVER/BOOT, rubber 1 for BCA4501

NI AHA7776 CABLE (solenoid to starter) 1For for Sprite I starter switches see page 107, and for Sprite II & Midget I see page 108.

Components for ‘Type A’ Starter4 7H5048 PLATE, front 15 7H5049 BUSH, drive end 17 7H5041 PLATE, rear 19 7H5042 BUSH, rear 110 GSB102 BRUSH SET, rectangular type 1 set12 47H5341 SPRING SET, brush set 1 set13 500892 PINION & BARREL 116 7H5051 FIELD COIL 117 7H5050 ARMATURE 1

Starter Motor 100

Type A Type B Type C

Type C Only

Type B & COnly

Type A Only


DynamoPOLARIZATION: Negative or Positive Earth system?When fitting a replacement dynamo, it must be polarized to suit your vehicles electrical system. Polarisation canbe effected as follows; Fit the dynamo - without connecting it to the vehicles electrical system. Connect one endof a length of wire to either the ‘live’ (not earth) terminal of the battery, or the battery lead terminal (Not thestarter lead) on the starter solenoid. Hold the other end of the wire against the ‘field’ terminal (the smaller of the2) on the back of the dynamo for ‘three to five seconds’.Polarisation is now complete. Remove the temporary wire and connect the dynamo to the electrical circuit.

948cc engines (Mechanical Tachometer)1 AEJ49 DYNAMO, new 1

AEJ49R DYNAMO, recon, exchange 12 GGB105 BRUSH SET 1 { fitted to engine3 7H5031 SPRING 2 } No. 9CG/-/367114 GGB102 BRUSH SET 1 { fitted from engine No.5 RTC466A SPRING 2 } 9CG/-/367126 12H67 LINK, adjusting 17 2A128 PILLAR, mounting 18 13H632 REDUCTION BOX (tachometer) 1 see page 114 for drive cable

1098cc engines (Electrical Tachometer)8 GEU3101 DYNAMO, new 18 GXE3101 DYNAMO, recon, exchange 18 GXE3101Z DYNAMO, recon, exchange 1 reproduction4 GGB102 BRUSH SET 15 RTC466A SPRING 26 13H67 LINK, adjusting 17 12G289 PILLAR, mounting 19 47H5395 BRACKET, commutator end 1 { for Lucas dynamo10 27H7647 BRACKET, drive end 1 } No. 227009A 17H6821 BRACKET, commutator end 1 { for Lucas dynamo10A 37H3348 BRACKET, drive end 1 } No. 22742

All Models11 529221A BEARING, front 112 7H5390 BUSH, rear 113 37H6836 SUNDRY KIT 114 242675A BOLT (long) 215 WKN404 ‘WOODRUFF’ KEY 116 17D11 FAN 117 12G2102 PULLEY 118 GHF334 WASHER, spring, (7/16") 119 NT607041 NUT, (7/16") 120 BH605151 BOLT, front mounting, (5/16") 121 SH605101 BOLT, rear, (5/16") 122 SH505051 SCREW, front mounting (coarse), (5/16") 123 GHF332 WASHER, spring, (5/16") 524 GHF301 WASHER, flat, (5/16") 225 GHF222 NUT, nyloc, (5/16") 226 GHF333 WASHER, spring, (3/8") 227 GHF202 NUT, (3/8") 128 GHF223 NUT, nyloc, (3/8") 129 SH605071 SCREW, mounting bracket, (5/16") 230 12A526 MOUNTING BRACKET, rear 131 GHF302 WASHER, flat, (3/8") 1NI 3H1835 CONTROL UNIT, (screw terminals) 1 Sprite I onlyNI GEU6603 CONTROL UNIT, (spade fittings) 1 Sprite II, III Midget I, II

For full details of Control Units please refer to pages 107-109



Dynamo 101



Battery & Fittings

Vehicles with 'Positive' Earth1 14G5508 CLAMP BAR, battery 1 { to chassis No HAN7 27755,2 88G294 ROD, battery 2 } GAN2 18219

1 AHA6934 CLAMP BAR, battery 1 { from chassis HAN7 277562 AHA7769 ROD (J), clamp bar 2 } GAN2 18220

3 GHF331 WASHER, spring, (1/4") 2NI WP127 WASHER, plain, (1/4") 24 GHF200 NUT, (1/4") 2 alternative

NT604041 NUT (Half), (1/4") 4 alternative132068 NUT (Wing), (1/4") 2 alternative

5 37H3743 PACKING STRIP 16 2K8645 SCREW, terminal 27 BCA4758 CABLE, Battery, Positive (Earth) 1 clamp type (not as shown)8 SH605041 SCREW, earth, (5/16") 19 GHF332 WASHER, spring, (5/16") 110 2K6167 CABLE, Earth (engine to chassis) 1 slave cylinder to chassis11 SH606051 SCREW (earth cable), (3/8") 1 chassis end

SH506095 SCREW, UNC, (earth cable) (3/8") 1 slave cylinder earth12 GHF333 WASHER, spring, (3/8") 213 BHA4257 CABLE, Battery, Negative (Live) 114 AHA7776 CABLE, starter 1 ign switch to starter motor

or solenoid to starter motor

15 ACA9673 TRAY, battery 116 GBY5601W BATTERY, white poly (32 amp) (wet) 1 {

GBY015 BATTERY, white poly (44 amp) (wet) 1 | wet charge batteries cannotGBY138 BATTERY, classic black (32 amp) (wet) 1 | be supplies by mail order.GBY165 BATTERY, classic black (44 amp) (wet) 1 |Batteries can be supplied 'Dry Charge' for despatch by mail order. }

Vehicles converted to 'Negative' Earth10 2K6167 CABLE, Earth (engine to chassis) 1 slave cylinder to chassis11 SH606051 SCREW (earth cable), (3/8") 1 chassis end

SH506095 SCREW, UNC, (earth cable) (3/8") 1 slave cylinder earth12 GHF333 WASHER, spring, (3/8") 2NI 5L734 CABLE, Battery, Positive (Live) 1 { clamp typeNI 5L924 CABLE, Battery, Negative (Earth) 1 } terminals14 AHA7776 CABLE, starter 1 ign switch to starter motor

or solenoid to starter motorNI GHF331 WASHER, spring, (1/4") 2NI WP127 WASHER, plain, (1/4") 2NI GBYM2 BATTERY, white poly (38 amp) (wet) 1 { wet batteries cannot beNI GBY137 BATTERY, classic black (38 amp) (wet) 1 | supplied by mail order.

Batteries can be supplied 'Dry Charge' for despatch by mail order. }

All Models (Replacement Battery Terminal Clamps)NI GHF2750 CLAMP (Negative) 1NI GHF2755 CLAMP (Positive) 1NI 518903 BOLT (Square head) 2NI GHF208 NUT 2

Battery & Battery Terminal PositionThe body earth point for the battery is always on the left side of the bulkhead. When the correct battery is fitted,the fitted terminals should be nearer the bulkhead than the heater.

Battery & Fittings 102




Ignition SystemSee also 'Performance & Tuning' in the Accessories section.

Exchange distributors come complete with distributor cap (item 3), but less clamp (item 2).They have push-on connectors for use with items 17a or 17b.

1 12A415E DISTRIBUTOR (LU 40772), exchange, 1 948cc Sprite IAEJ78E DISTRIBUTOR (LU 40773), exchange, 1 948cc Sprite II, Midget I12G811E DISTRIBUTOR (LU 40919), exchange 1 1098cc Sprite II, III, Midget I, II

2 3H2138 CLAMP/BOLT, distributor 13 GDC102 CAP, side entry 1 screw fitting4 GDC103 CAP, vertical entry 1 push fitting, alternative on LHD 5 262703A BRUSH & SPRING 16 GRA2101 ROTOR ARM 17 GCS107 POINTS, contact breakers 1 original 2 piece type

GCS2101 POINTS, contact breakers 1 modern quick fitGCS111 POINTS, contact breakers 1 competition only, 32oz.

8 GCS1001S SCREW, contact points 19 GSC111 CONDENSER 110 GSC1001S SCREW, condenser 111 37H2981 TERMINAL, low tension 112 513682A O' RING 113 520911 VACUUM UNIT, 948cc 1 { replacement unit with push

17H6656 VACUUM UNIT, 1098cc 1 } on vacuum pipe connector,14 8G726 COVER, waterproof 1 side entry distributor cap15 SH604041 SCREW, distributor mounting, (1/4") 216 GHF321 WASHER, (1/4") 217 ACH9041 CONNECTOR, vacuum pipe, straight 1 use with steel pipe

12B2062 CONNECTOR, vacuum pipe, 90° 1 use with steel or nylon pipe12B2095 CONNECTOR, vacuum pipe, straight 1 use with nylon pipe

18 12H733 VACUUM PIPE, metal 1 { alternative19 37H4229M VACUUM PIPE, nylon (1 metre) 1 }20 GCL101 COIL, with screw on HT 1 screw on connectors

GCL110 COIL, with push in HT 1 spade connectors

21 8G727 COVER, waterproof, coil 122 105036 CONNECTOR, screw-in 1 use with GCL101 coil

GCL1110 CONNECTOR, push-in 1 use with GCL110 coil23 214279A COPPER WASHER, special 1 screw in type HT lead only24 AAA5981M H.T. LEAD, black (cut to fit) 2m copper core

TT2982M H.T. LEAD, yellow/black (cut to fit) 2m competition H.T. lead

Approx. Lengths of HT LeadsCoil to distributor . . . . . . . . . . . . . . . .11"Distributor to No 1 plug . . . . . . . . . . .14"Distributor to No 2 plug . . . . . . . . . . .14"

25 GHT102 H.T. LEAD SET (silicone core), green 1 push on coil connector25 GHT102Z H.T. LEAD SET (silicone core), green 1 reproduction, push on connector

GHT241 H.T. LEAD SET (silicone core), LHD 1 use with item 4GHT241Z H.T. LEAD SET (silicone core), LHD 1 reproduction, use with item 4

26 WCX600Z PLUG CAP, replacement 427 8G728 PLUG COVER, waterproof 428 1G2673 SPACER (HT leads) 129 GHF200 NUT, (1/4") 230 SH604051 SCREW, (1/4") 231 PWZ204 WASHER, flat, (1/4") 232 GHF331 WASHER, spring, (1/4") 233 AEA581 CLIP (for steel vacuum pipe) 134 ACH9009 CLIP (for steel vacuum pipe) 135 N5 SPARK PLUG, original Champion 4

N9Y SPARK PLUG, Champion 4GSP163 SPARK PLUG, Unipart 4BP6ES SPARK PLUG, NGK 4

NI TT2970/PO NEWTRONIC electronic ignition 1 for positive earth carsNI TT2970 NEWTRONIC electronic ignition 1 for negative earth carsThe Newtronic (formerly Pirahna) Electronic Ignition system replaces the standard points with an Optical,‘Contactless’ system. Once it has been fitted, no further adjustments will be required.The system will still give an accurate ‘Dwell’ when fitted to a worn distributor.See also 'Performance & Tuning' in the Accessories section.

Ignition System 103

Distributor to No 3 plug . . . . . . . . . . .10"Distributor to No 4 plug . . . . . . . . . . .10"


Horns

Sprite I8 13H2782 HORN 1 not original, but period9 1B9008 HORN, high note 1 {

1B9007 HORN, low note 1 | wind tone horns10 1377471 RELAY 1 | factory optional extra,11 PMZ306 SCREW, (3/16") 2 | (alternative to item 8)12 WL700101 WASHER, spring, (3/16") 2 |13 GHF206 NUT, (3/16") 2 }

Sprite II, III & Midget I, II14 BHA4515 HORN, high note 1 { Sprite II, Midget I

BHA4514 HORN, low note 1 }NI GGE164 HORN, high note 1 {

GGE165 HORN, low note 1 | Sprite III, Midget IINI GGE164/5 HORN, high/low note (Pr) 1pr |NI GGE164K HORN, high/low note (Pr) (inc brackets) 1pr }15 57H5309 BRACKET, horn mounting 216 SE604051 SCREW, (1/4") 4 {17 GHF331 WASHER, spring, (1/4") 8 | bracket 15 to bracket 1918 GHF200 NUT, (1/4") 4 }19 AHA6657 BRACKET, to body, RH 1

AHA6658 BRACKET, to body, LH 1NI HU706P SCREW, (1/4") 4

Horn & Fittings

Horn PushFor ‘Steering Column & Fittings’ please refer to page 91

1 AHA6481 HORN PUSH, (Sprite) 1 Sprite I, IIBHA4441X HORN PUSH, (Sprite) 1 Sprite III, no cup & spring on back

2 AHA6371 HORN PUSH, (Midget) 1 Midget IBHA4442X HORN PUSH, (Midget) 1 Midget II, no cup & spring on back

3 613766 CLIP, horn push retaining 24 2A6162 BRUSH, (pencil), horn push contact 1 Sprite I, II, Midget I

BHA5041 BRUSH, (pencil), horn push contact 1 Sprite III, Midget II5 2A6158 SLIP RING ONLY, horn contact 1 RHD/LHD, Sprite I, II, Midget I

2A6158X* MOULDING/COWL, column 1 RHD, Sprite I, II, Midget I2A6161X* MOULDING/COWL, column 1 LHD, Sprite I, II, Midget I

6 PMZ205 SCREW (for 2A6158/X) 37 6K9388 WASHER (for 2A6158/X) 3NI BHA5042 SLIP RING, horn contact 1 Sprite III, Midget IINI 18G8713 COWL, steering column (Pair) 1pr RHD, Sprite III, Midget IINI 18G8714 COWL, steering column (Pair) 1pr LHD, Sprite III, Midget IINI RMP214 SCREWS (for 18G8713 cowls) 4 polished chrome

Horn & Fittings104






Windscreen Wiper Motor, Arm & Blades

All Models1 17H2707 WIPER MOTOR, (less gear), (exchange) 1 Sprite I

GXE7714 WIPER MOTOR, (less gear), (exchange) 1 Sprite II, III, Midget I, II2 508170 BRUSH KIT 13 17H5431 BUSH KIT (wiper motor mounting) 3 3 kits per wiper motor4 47H5315 DRIVE GEAR 1 Sprite I

57H5589 DRIVE GEAR 1 Sprite II, III, Midget I, II5 37H3694 FERRULE (male) 1

6 RTC202A RACK 1 trim to length7 14A4801 TUBING (motor to wheelbox) 18 14A4802 TUBING (wheelbox to wheelbox) 19 14G3722 TUBING (wheelbox end) 110 37H6316 WHEELBOX 2 does not come with item 1111 BAU1465 BEZEL & SEAL KIT 2

BAU1465Z BEZEL, NUT & SEAL KIT 2 includes nut12 ADB826 BEZEL, chrome 213 ADC560 SEAL 214 ANK3459 NUT, Hexagonal 215 13H66 WIPER ARM, RHD 2 spoon type RH crank

13H68 WIPER ARM, LHD 2 spoon type LH crank16 GWB215 WIPER BLADE (8") 2 Sprite I, II Midget I

GWB145 WIPER BLADE (9") 2 Sprite III, Midget II17 C5574A GROMMET (tubing through bulkhead) 1

Wiper Motor, Arms & Blades 105




All Models3 GWW506 VALVE (foot) 111 GWW404 T PIECE 1NI GWW515 NON-RETURN VALVE, (in-line) 112 GWW202M TUBING, plastic (1/4" x 2 metre) 2m bottle to pump (4mm ID)

GWW202M TUBING, plastic (1/4" x 1 metre) 1m pump to T piece (4mm ID)13 GWW201M TUBING, plastic (3/16" x 1 metre) 1m T piece to jets (3mm ID)14 GWW802 JET ASSEMBLY (chrome) 216 PCR409 CLIP 1

PCR407 CLIP 217 PMZ306 SCREW, (3/16") 318 WL700101 WASHER, spring, (3/16") 319 GHF206 NUT, (3/16") 320 RFN1303 GROMMET, bulkhead 1

Windscreen WashersSprite I, II, Midget ITwo washer systems were used on Sprite I, II and Midget I. Tudor two jet system and, the Trafalgar single jetsystem. We are only able to supply parts for the Tudor system

1 37H729 BOTTLE, washer 1 { use together when fitting2 17H2670 CAP, washer bottle 1 } prior to AN5 267244 27H9657 BRACKET, washer bottle 15 SH604041 SCREW, (1/4") 16 GHF101 SCREW, (1/4") 17 GHF331 WASHER, spring, (1/4") 28 GHF200 NUT, (1/4") 29 27H9625 KNOB, pump 110 17H2672 PUMP, washer (manual) 1 { use with T piece (item 11)

| when fitting prior to} HAN6 20105, GAN1 13448

Sprite III, Midget II

NI GWW918 BOTTLE, windscreen washer 1NI GWW918K BOTTLE & TOP ASSY, windscreen washer 1NI AHH6848 CAP, washer bottle 121 AHA8729 BRACKET 1 { mounts washer bottle onNI AHA8729SS BRACKET, Stainless Steel 1 } footwell panel topNI PMZ306 SCREW, bracket locating, (3/16") 2NI PWZ103 WASHER, plain, bracket locating, (3/16") 2NI WL700101 WASHER, spring, bracket locating, (3/16") 2NI GHF206 NUT, bracket locating, (3/16") 2NI GWW102 PUMP, washer (manual) 1NI GWW102Z PUMP, washer (manual) 1 reproduction

Windscreen Washers106




Switches, Fuse Box & Control Box

Sprite I Only

NI C16062A SWITCH, brake light (spade connectors) 11 2A2085 CABLE, starter switch, RHD/LHD 12 RFN303 GROMMET, bulkhead 13 3H950 CONNECTOR 14 3H949 SWITCH, starter 15 8G548 BOOT, rubber (cable) 2NI AHA7776 CABLE, starter 1 ignition switch to starter6 2A9074 SWITCH, indicator 17 3H3100 SWITCH, panel light 18 3H1835 CONTROL BOX 1 screw connectors9 PMZ320 SCREW, (3/16") 210 WL700101 WASHER, (3/16") 6

11 1G2613 FUSE BOX 1 screw connectors12 GFS35X FUSE (35 Amp.) 4 17.5 Amp. continuous13 SE910201 SCREW, (3/16") 214 11G2007 SWITCH, headlight dipping 115 PMZ307 SCREW, (3/16") 216 GFU2101 FLASHER UNIT 1 screw on connectors17 SE604031 SCREW, (1/4") 118 GHF331 WASHER, (1/4") 119 2H4841 SWITCH, wiper 120 11K9101 KNOB 121 3H1557 SWITCH, ignition & lights 122 3H1558 KNOB, (ignition/light switch) 123 24G1345 BARREL & KEY, ignition 1

Switches, Fuses & Control BoxSPRITE I

107




26 PMZ320 SCREW, (3/16") 227 WL700101 WASHER, (3/16") 328 606253A FUSE BOX 1 ‘spade' connectors29 505158A COVER, fuse box 130 GFS35X FUSE (35 Amp.) 4 17.5 Amp. continuous31 SE910201 SCREW, (3/16") 132 502087A SWITCH, headlight dipping 133 CMZ320 SCREW, (3/16") 234 GFU2103 FLASHER UNIT 1 push-on 'spade' connectors35 SE604041 SCREW, (1/4") 136 GHF331 WASHER, spring, (1/4") 137 149011A SWITCH, wiper 138 BCA4294 SWITCH, side & head light 139 BHA4234 SWITCH, ignition 140 24G1345 BARREL & KEY, ignition 1 original

24G1345Z BARREL & KEY, ignition 1 replacement


Sprite II & Midget I

NI RTC430A SWITCH, auxiliary equipment a/r toggle type, as item 37NI C16062A SWITCH, brake light (spade connectors) 11 2A2085 CABLE, starter switch, RHD 1

AHA6202 CABLE, starter switch, LHD 12 RFN303 GROMMET, bulkhead 13 3H950 CONNECTOR 14 3H949 SWITCH, starter 15 8G548 BOOT, rubber (cable) 2NI AHA7776 CABLE, starter 1 ignition switch to starter6 2A9074 SWITCH, indicator 17 3H3100 SWITCH, panel light 124 GEU6603 CONTROL BOX 1 ‘spade' connectors25 7H5522 COVER, control box 1

Switches, Fuses & Control BoxSPRITE II & MIDGET I

108





Sprite III & Midget II

NI RTC430A SWITCH, auxiliary equipment a/r toggle type, as item 37NI C16062A SWITCH, brake light (spade connectors) 14 13H337 SWITCH, ignition & starter 1 less barrel & keys5 24G1345 BARREL & KEY, ignition 1 original unit

24G1345Z BARREL & KEY, ignition 1 replacement

6 BCA4501 SOLENOID (starter) 16a 27H5576 COVER/BOOT, rubber 1NI AHA7776 CABLE 1 starter motor to solenoid8 149011A SWITCH, panel lights 1

23 BHA4628 INDICATOR SWITCH (column mounted) 1 c/w bracketsAlso incorporates headlamp flash if wired correctly, check for clearance with column cowl.

24 GEU6603 CONTROL BOX 1 ‘spade' connectors25 7H5522 COVER, control box 126 PMZ320 SCREW, (3/16") 227 WL700101 WASHER, (3/16") 3

28 606253A FUSE BOX 1 ‘spade' connectors29 505158A COVER, fuse box 130 GFS35X FUSE (35 Amp.) 4 17.5 Amp. continuous31 SE910201 SCREW, (3/16") 1

34 GFU2103 FLASHER UNIT 1 push-on 'spade' connectors35 SE604041 SCREW, (1/4") 136 GHF331 WASHER, spring, (1/4") 135 SE604041 SCREW, (1/4") 136 GHF331 WASHER, spring, (1/4") 1

37 149011A SWITCH, wipers 138 BCA4294 SWITCH, side & head light 1

40 RTC432A SWITCH, headlight dipping 141 C22276 BOOT/CAP, rubber 142 SE910201 SCREW, (3/16") 243 WL700101 WASHER, locking 2

Switches, Fuses & Control BoxSPRITE III & MIDGET II

109

gearbox, casing & gear lever fittings - west-classicwest-classic.ch/data/documents/ah_4.pdf ....

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