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GEA FreshFormer
Επίσημος Αντιπρόσωπος:
General info
The GEA FreshFormer increases flexibility in fresh meat forming
and saves money by significantly reducing the residue (giveaway) at
changeover. It forms fresh red meat into virtually any shape for
meat balls, steak haché, beef tartar, burgers and more. It is also
suitable for formed vegetable products. The machine is enhanced
with features to meet the specific needs for forming fresh products,
and comprises our experience from the GEA EasyFormer and GEA
MultiFormer. Easily exchangeable forming plates in combination
with easy access to the hopper guarantee fast product changeover
times.
• Flexible solution to form fresh products
• Fast change-over (for small batches)
• Little residue, saving 2 to 30 kg per change-over
• Gentle feed preserves the meat’s structure
• Easy to operate and clean
Working principle
By using a feeder instead of conventional screw feed, the GEA
FreshFormer preserves the structure of the fresh red meat and
vegetables. This avoids damage to the product and ensures it
maintains its appetizing appearance. To avoid product blocking
inside the hopper interrupting forming of non-free-flowing
products, an optional bridge breaker can be installed.
• Feeder to preserve structure of meat
• Optional bridge breaker to avoid blocking inside hopper
GEA FreshFormer 2/7
Performance
The GEA FreshFormer delivers low- to medium production
capacities, and our customers' experience in the field consistently
shows that uptime of 98% and higher is possible. The hopper and
feeding system are easy to clean when changing to different product
material. The hydraulic/pneumatic drive system delivers maximum
running speeds up to 50 strokes per minute (depending on
application). Belt width is 400 mm.
• Flexibility to form many difficult fresh products with very little
residue
• Easy and quick product changeover
• Accurate portioning with minimum waste
• User-friendly operation, tooling, cleaning and maintenance
• Option for products with paper in between products
Output quality
In contrast to further processed meat products, which tend to be
produced in very high volumes, fresh formed red meat products are
made to order in small batches. This means more changeovers per
shift. If too much product is left in the hopper at changeover, the
giveaway is unnecessarily high and there is a higher risk of product
mixing in the hopper. The GEA FreshFormer overcomes these
issues by using a hopper with a product feeding system that
minimizes the residu after each batch. In addition the hopper is
provided with an accessible low-level door. Product residue is easy
to remove, meaning typically less than one kilogram is left in the
hopper at changeover - compared to over six kilograms in formers
with similar capacity. The potential savings in product giveaway
ensure a fast payback time for your investment in a GEA
FreshFormer.
• Minimizes residue after each batch
• Less than one kilogram left in hopper at changeover
• Accessible low-level door
• Fast payback time
GEA FreshFormer 3/7
Flexibility
The GEA FreshFormer is modular and automated product
portioning in trays is possible. It can also be equipped with a stick
insertion unit, a paper interleaver, or a ball rolling unit to create
round products. These forming accessories have reduced
integration within minutes.
• Modular design
• Automated product portioning in trays possible
Controls
The GEA FreshFormer has a programmable PLC with a GEA
touchpanel interface to optimize the forming cycle for every
individual product. High standard in operating philosophy, recipe
control, userfriendly and equipped with different operating levels
like maintenance, cleaning, line operators and production.
• Accurate process control
• Programmable PLC with operator friendly touchpanel
Technical specifications
Label 400 Unit
Dimension 2060 x 2640 x 1010 mm
Belt width 400 mm
Max. capacity 50 Strokes/min
Max. filling, volume/stroke 1.37 l
Electric power 8 kW
Air consumption 300 nl/min / cft/min
Machine weight 1.130 kg
Hopper volume 210 l
GEA FreshFormer 4/7
Accessories / Options
GEA Ball Rolling Unit
• To roll cylindrical products between 5 and 50 gram
• Top belt moves back and forth crosswise
• For 400 and 600 mm wide lines
GEA Process Controls
• Automate management of production recipes
• Scheduling of production batches
• Production reporting
• Material tracking and tracing
• Manually influence production
GEA BridgeBreaker
• Minimize product bridging in the hopper
• Ensure consistent flow towards pressing/filling chamber
• Larger product temperature fluctuation possible inside former
hopper
GEA FreshFormer 5/7
GEA Forming Plates
• Efficient designs, built for accurate shaping and portion weight
• Lightweight, durable construction for reliable, long-life operation
• Custom design capabilities
• 2D, single side 3D and double 3D shapes
GEA Paper Interleaver
• Prevents products sticking together (fresh or frozen situation)
• Added value to your end product
• Simple design, which can be attached to a GEA MultiFormer or
FreshFormer
• Easy access to paper cassettes for refilling during production
GEA FreshFormer 6/7
naht erom ni snoitarepo dna selas orue noillib-itlum htiw ynapmoc gnireenigne labolg a si puorG AEG
50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and
process technology. GEA Group is listed in the STOXX ® Europe 600 Index.
We live our values.Excellence • Passion • Integrity • Responsibility • GEA-versity
GEA
gea.com
Επίσημος Αντιπρόσωπος:
CFS IndustrialΛευκάδος 22, Γλυκά Νερά
15354, Αττικήwww.cfs-industrial.gr
[email protected], [email protected]τ. 210 6655240, φ. 2106655230