gdansk shipyard group - ptmew · wind energy supply chain at gdańsk shipyard group gdańsk, april...
TRANSCRIPT
Gdansk Shipyard Group Company presentation
Agenda
• About us
• What we do
• What we have
• Where we are
• Potential for further
expansion
GSG
Gdańsk Shipyard
Group
GSG
Towers
Gdańsk
Shipyard
GSG Group
GSG Kooperacja
GSG
Gdańsk
POLAND GERMANY
UKRAINE
BALTIC
SEA
EUROPE
Gdańsk Shipyard is one of the biggest shipyards in Central
and Eastern Europe. Established in 1945, it has a long
tradition in maritime industry. Up to now, it has effected the
deliveries of more than 1000 vessels or hulls. Currently
Gdansk Shipyard has approximately 1800 employees and
it’s steel processing capacity is equal to 150 th tons.
Paid-in Capital: 455 m PLN Location
Shareholders ARP (Industrial
Development Agency) 25,00%
Gdansk Shipyard Group 75,00%
Overiew – Gdansk Shipyard
Products
Ships
Steel constructions
Wind towers
Hulls of specialized ships
Offshore vessels, research vessels
Seismic vessels, trawlers
Elements of offshore platforms
Cranes/ exterior arms
Elements of large steel containers
Constructions and bridges
>50 YEARS EXPERIENCE
COMMENCED IN 2010
COMMENCED IN 2007
Onshore and offshore towers
Current capacity - 100 towers, expected
increase to 400 towers within few years
Foundations sections
Key assets
Operating in
SEMITANDEM method
enabling to work on
two vessels on one
slipway at the same
time.
SL
IPW
AY
P
RO
DU
CT
ION
HA
LL
K1
The biggest production
hall in Middle-Eastern
Europe with steel
processing
opportunities at the
level of 150 th. tonnes
annually.
QU
AY
S
PA
INT
ING
AN
D
GR
IND
ING
HA
LL
OU
TF
ITT
ING
AN
D
PR
EFA
BR
ICA
TIO
N
HA
LL
S
Gdańsk Shipyard has two quays , with
the total length of almost 900 metres.
Modern painting and grinding hall
equipped with 2 painting and 2 grind
cabins.
Halls with modern equipment like
plasma and gas cutting machines,
overhead cranes, mould clamps and
many others.
Key assets
Baltic Sea
PERFECT LOCATION OF ALL OFFSHORE ACTIVITIES
PLUS
PROXIMITY OF EASTERN MARKETS (BALTIC COUNTRIES, RUSSIA)
Warszawa, listopad 2010
Wind Energy Supply Chain at Gdańsk Shipyard Group
Gdańsk, April 2011
10
Our overall goal is to develop as a world class supplier
Supplying components in the onshore category as a standardised and
modularized market on a low cost and efficient based production
basis to local and regional markets in Eastern and Central Europe
Developing the capability to produce offshore components to
position itself for the market development and to create value to
the stakeholders and thus exploiting the strategic harbor production
facility to offer solutions on a full range level to the maturing offshore wind
industry market.
Full range tubular towers and onshore foundations, and other steel
structures for Wind Energy Industry
Transition pieces and foundation structures for offshore wind
industry; monopiles, jacket structures, tripods and floating
structures
GSG Towers – fast development of capacities, change of Stocznia Gdansk market perception
GSG Towers offer full-scope of wind tower and foundations business
Onshore towers Offshore towers Monopiles/jackets
All locations – as by the end of
the year the New
Painting Line will be ready
Hall 33 will have possibility to
produce thick plate foundations
as well as lower sections of
onshore and offshore towers
In existing K1 line as well
as in all locations
After all investments (value of around 250m
PLN), the workplaces will equal to around
250-300 employees
13
Upgrading the quality program in force
Backwards integration of quality control
Optimizing efficiency by use of quality management programs
FMEA Analysis toolkit
Six Sigma quality control program
Full utilization of equipment and machinery park
Improving productivity enhances competitiveness
Introduction of third customer to the facility
Next steps are in full progress
14
We offer unique competitive advantages to be shared with our customers
Excellent location
Competitive shipping conditions of finished products by vessels or trucks to wind farms construction areas in northern part of Poland with the most suitable wind conditions. Ideally suitable for shipping wind towers to offshore production sites in Northern Europe.
State of the art technology
Construction of fully automated plant, which characterizes in-line production process, and utilizes modern welding, zinc coating, and painting techniques.
Major dedicated player in the specific market
Production based on long-term strategic agreements with large delivery quantities utilizing economies of scale.
Extensive experience in steel constructions production
The group has significant experience in production of steel constructions, particularly in manufacturing of elements for wind towers. Steel construction unit located in Częstochowa in 2008 processed 100 thousand tonnes of plates assigned for steel construction, mainly for wind towers, bridge constructions and elements of cranes.
15
Integrated steel supply secures our joint future
Access to high quality steel manufactured in ISD HCz
ISD Huta Częstochowa is one of the most modern steelworks, characterized by competitive
level of production costs, and the largest manufacturer of thick steel sheets in Poland with output
capacity at the level of 800,000 tons of steel plates in 2008 (and maximum output of 1.2m tons).
Guaranteed availability
Stable agreed deliveries
Optimised stock inventory
Competitive steel prices
Gdańsk Shipyard Group has agreed 10-years agreement for plate
delivery from Częstochowa Steel Plant.
The agreement provides the quarterly indexation clause.
The agreement secures Gdańsk Shipyard Group against
unexpected steel price fluctuations.
From plate mills to cargo lifting, the „snow ball” effect of the development of economy is massive
… but also: dedigners,
technicians, welding
specialists etc.
Qualified employees
Cental location
Low labour cost in comparison to EU average
Polish onshore market potential still unexploited
Access to high quality products and infrastructure
Poland has unique chance to be the European leader in creation of wind energy market
MANUFACTURERS
DEVELOPERS
CONSTRUCTION COMPANIES
ENERGY PRODUCERS
OTHERS
Źródło: EWEA, pracownicy bezpośrednio związani z sektorem
59% work places
16% work places
11% work places
9% work places
5% work places
Manufacturing in this business is key to
development
1. Financing of investments/production – financial
institutions must understand the potential of this market
to offer various instruments.
2. Infrastructure development - (cargo, harbours).
3. Education in all aspects (technology, designers, direct
production).
4. Support of Poland image as attractive place to invest.
Unique chance needs some mechanism in order to support