gbb industries_work_holding
TRANSCRIPT
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GBB INDUSTRIES, Aurangabad, IndiaDesign & manufacturers of
Hydraulic & Pneumatic CNC, VMC & HMC Work Holdings.
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GBB design facility Our main expertise is designing and manufacturing work holdings. We believe in developing our own concepts ,we design and check concepts on our own parameters.
Our design department is fully equipped with best-in-class CAD software managed by qualified design engineers. We have 11 licensed copies of Creo 3.0 parametric CAD software.
Our complete design is done in 3D.
We give Work holding's Layouts in 3-D with complete simulation for better under standing and visualization of work holding concept.
We have 11 experienced team of Design Engineers.
On our field experience we have developed cylinder force calculation table for different types of bore.
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Design Fixture Concepts is Our Strength , We don’t believe in
Copying Others Concepts , We Check Concepts on our own Parameters
1. We have Licenses Copies of PRO-E software.2. Our complete Design is done in 3-D.3.We give fixtures Layouts in 3-D along with the
simulation for the better under standing of fixture concept provided components model given by an customers.
4. We have 10 Skilled team of Design Engineers.5. Cylinder force calculation table for different types of
bore.
DESIGN AND DEVELOPMENT TEAM
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Key features of GBB Work Holdings
Work holding with Internal Piping ( Optional ).No pressure drop for 24 hrs . Tool checking on work holding will be done for all machining operations for fouling & tool changing in Machine.Air seat check provision. Flush for cleaning.Tooling hole & name plate showing co-ordinates of job center from Tooling hole.
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Marking on each part.CMM Inspection reports for work holdings are
provided.Work holding part Hardness reports are provided.Work Holding will be approved in a first try.
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Check list at every stage to ensure best quality. For Design we have 28 points check list , Some of Points are……1. Work Holding should be well within Machine
working area.2. Job Machining should be in Machine stroke.3. Work Holding’s weight should be within machine’s
weight carrying capacity.4. Clamps are against Resting....28.Eye bolt mounting provided
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445mm
Tool Checking PPTOP-10
TOOL IS OK
DISTANCE BETWEEN
SPINDLE NOSE TO TABLE SURFACE
700mm
Travel Z-AXIS
360mm
105mm
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We provide Layouts along with Simulation
COMBINE PART:-AN101298 & AA131014
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Layout of Work holding parts HYD. CYLINDER
NOS.03
HYD. WORKPAD NOS.03
RESTING PAD
NOS.03
SPRING LOADED
LOCATING PINS NOS.02
SEQUENCE VALVE
PRESSURE GAUGE
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C.I. control valve manifold VMC bench type Work holding designed, manufactured and supplied for FANUC India (Strategic partner of GBB Industries.)
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CNC Work holding
Step IWhile loading Job will push
back this mechanism
Step IILoad the Job
Step IIIOperate
these two cylinders
Step IVTighten manually
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Manufacturing Setup We have licensed copies of Del-Cam & Feature CAM Software for VMC &
CNC programming.
Our state of the art machining facility includes following CNC & VMC machines,
VMC BFW Surya (02 nos.). VMC BFW BMV 65 (01 nos.). VMC BFW BMV 60 ++ ( 01 nos. ) VMC BFW BMV 51-TC 24 With Nikken Rotary Table (01 nos.) CNC Lathe –Ace Jobber JR (01 nos.) CNC Lathe –Ace Jobber LM(01 nos.) Cylindrical Grinding- Proth PSGS 40100AHR(01 nos.)
Conventional machining setup
Agro DRO (02 nos.) Lathe (01 nos.) Surface Grinding (02 nos.)
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BFW BMV 65SOORAJ
Machine details
Machine Type:- VMC
Capacity: X=1280mmY=700mmZ=650mm
Quantity: 1
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BFW BMV 60++CHAKRA
Machine details
Machine Type:- VMC
Capacity: X=1250mmY=600mm Z=600mm
Quantity: 1
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Machine details
Machine Type:- VMC
Capacity: X=1250mmY=600mm Z=600mm
Quantity: 1
BFW BMV 51 TC24VAYU
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BFW BMV VF30CNCVSSURYA
Machine details
Machine Type:- VMC
Capacity: X=800mm Y=350mm Z=380mm
Quantity: 4
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Jobbler LM
Machine details
Machine Type:- CNC
Capacity: X=346mm Z=405mm
Quantity: 1
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Jobbler Junior
Machine details
Machine Type:- CNC
Capacity: X=345 mm
Z=310mm
Quantity: 1
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Argo 2S
Machine details
Machine Type:- DRO
Capacity: X=700mm Z=250mm
Quantity: 1
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Argo 3HR8
Machine details
Machine Type:- DRO
Capacity: X=700mm Z=250mm
Quantity: 1
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Proth PSGS 40100AHR
Machine details
Machine Type:- Surface Grinder
Capacity: X=1000mm Y=400mm Z=600mm
Quantity: 1
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Hydraulic PushersWe manufacture a compact single Acting hydraulic pusher available In different strokes & bore sizes
HYDRAULIC CLAMPING VMC & HMC Work holdings:-
we are manufactured different varieties of fixtures out of that some of fixture photo's as shown below.
VMC Hydraulic Work holding for beam
CustomerBHARAT FORGE Ltd.
Weight of this fixture is
3.5 Tons.
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Housing 4th axis Work holding designed, manufactured and supplied.
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Connecting rod Work holding designed, manufactured and supplied.
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Carrier HMC Work holding designed, manufactured and supplied.
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Gear VMC bench type Work holding designed, manufactured and supplied for FANUC(Strategic partner of GBB Industries.
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Cover VMC Work holding designed, manufactured and supplied.
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Inspections We provide all Inspection reports including CMM to customers along with work holdings.
All others standard instruments like Surface plate , Bore Gauges , Micrometers are available in house.
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Hundreds of GBB Industries Work holdings have been installed all over India. These are just a few references.
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Thank You