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THE GATES ADVANTAGE

WWW.IFM.IE 00353 (0) 429 372294

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› Introduction

› The Gates Fluid Power Product Range

› Save Money with Gates Products

Product PerformanceSafetyPurchase Price v Total CostGates Quality

› Gates Hydraulic Hose

› Gates Coupling Technology

› Gates Tuffcoat™

› Gates Self Assembly

› Why Gates - Reminder

› EMB Products – Tube Fittings / Machinery

› Industrial Hose

› Gates Port to Port

› Independent Certification

Agenda

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The Gates Fluid Power Product Portfolio

Curved & Branched Hose

Technology

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Save Money With Gates

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Lasts up to 3 times longer

More compact assemblies, increased flexibility, faster routing

Product Performance

Gates Global wire-braid hose and MegaCrimp® coupling assemblies are developed to withstand impulse testing to 600,000 cycles.Gates Global spiral-wire hose and GlobalSpiral™ coupling assemblies even go to

1,000,000 cycles.

Gates standard products have 10 times abrasion resistance of ISO specifications.Gates unique MegaTuff™ and XtraTuff™ hose covers provide respectively 300 times/25 times greater abrasion resistance than standard hoses, providing you with extended product lifetime even under the harshest conditions.Gates MegaTuff™ and XtraTuff™ hose covers are made of a special hybrid compound offering an exceptional resistance to Abrasion. Oil, ozone, chemicals, weathering

Gates Global hoses are your ideal choice for tight, tortuous applications. They provide high flexibility even on the tightest applications.Gates Global hoses are designed to deliver their superior performance at incredibly tight bend radii and manufactured to require minimal bending force.

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Gates Hose – Flexibility

Hose Type

1/4 3/8 1/2 5/8 3/4 1” 1”1/4 1”1/2 2”

G1 W.P – p.s.i 3,275 2,600 2,325 1,900 1,525 1,275 925 725 600

Min Bend mm 50 65 90 100 120 150 210 250 315

G2 W.P – p.s.i 5,800 4,800 4,000 3,625 3,100 2,400 1,825 1,300 1,175

Min Bend mm 50 65 90 100 120 150 210 250 315

CM2T W.P – p.s.i 5,800 4,800 4,000 3,625 3,100 2,400

Min Bend mm 50 65 90 100 120 150

M3K W.P – p.s.i 3,250 3,250 3,250 3,250 3,250 3,250

Min Bend mm 40 50 70 75 95 115

M4K W.P – p.s.i 4,000 4,000 4,000 4,000 4,000 4,000

Min Bend mm 40 50 70 75 95 115

M5K W.P – p.s.i 5,000 5,000 5,000

Min Bend mm 50 65 90

M6K W.P – p.s.i 6,000

Min Bend mm 50

EFG3K W.P – p.s.i 3,000 3,000 3,000

Min Bend mm 210 250 315

EFG4K W.P – p.s.i 4,000 4,000 4,000 4,000 4,000 4,000

Min Bend mm 65 90 100 120 150 210

EFG5K W.P – p.s.i 5,000 5,000 5,000 5,000 5,000 5,000 5,000 5,000

Min Bend mm 65 90 100 120 150 210 250 315

EFG6K W.P – p.s.i 6,000 6,000 6,000 6,000 6,000 6,000 6,000

Min Bend mm 65 90 100 120 150 210 250

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Safety

Save with Gates safety!

A higher standard in safety with the Gates’ Safe Hydraulics training programme

What makes your system really stand out?

Improper assembly and installation is bound to compromise performance and human safety. If a hydraulic hose assembly fails, the assembler can be held accountable for damages, as stated by European legislation BS EN ISO 1444-2010

What does the Safe Hydraulics training programme offer?

World-class product, safety and preventive maintenance training Global and local expertise by Gates application engineers Certified trainers Information tailored for assembly workshops and end-users

How does the Safe Hydraulics training programme work?Seminars via Gates exclusive partner network Covers the entire process: storage, selection, installation and inspection Includes an overview of relevant EU legislation, complete with practical examples

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Safe Hydraulics

A certified presentation based training program in using & assembling hydraulics safely and within the law

Topics Covered

Safety Hose selection Coupling selection Assembling hoses correctly Installing hose assemblies Periodic inspections Troubleshooting Crimper preventative maintenance

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Product price is not the price of the product.

Choose quality, lower your total costs, and get extra value with Gates!

Reduced Assembly Time

Reduced End of Line Inspection

Increased Product Life

Reduced Warranty Cost

Increased Warranty Period

Application Engineering – VEVA

(Value Engineering / Value Analysis)

Purchase Price v Total Cost

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› Invest smartly, save with improved quality!Gates hose assemblies are manufactured to stringent tolerances, allowing consistently superior performance and eliminating the common failures of hydraulic hose assemblies. When you buy Gates hose assemblies, you get visible product quality and a wide array of advanced-design features.

Gates Quality

Factory-quality assemblies made by you!

TrainingOperator CertificationGates Guarantee

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H2O HosePowerclean – ¼ - ½

Jet Clean – ¼ - ½

Water Blast – ½ - ¾

Engine HoseMegatech1000 – ¼ - 3” Hot oil Return Lines

PS188 – 3/8 Power Steering

Polarseal – 5/16 – 5/8 – Air Conditioning

4219G 3/16 – 5/8

TR500 ¼ - 1” Air Brake

Barricade – ¼ - 3/8 – Bio Fuel

Blue Stripe – 3/8 – 2”1/4 - Radiator

High TemperatureG1H +135⁰C

G2H + 135⁰C

G2XH + 150⁰C

M3KH + 121⁰C

M4KH + 121⁰C

Gates Speciality Hoses

Low TemperatureG2L - 57⁰C

General PurposeGMV Low pressure suctionGTH High temp / low pressure

C3H High temp / low pressure GP40 / 60 / 80 – Air & Water

Industrial HoseFuel TransferWater TransferChemicalSteam

Food

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Gates Megacrimp – A unique coupling

Leak Free Unique Patented “C” Insert 360⁰ Swage Non Skive Coupling Size Range ¼ - 1”1/4 One piece design One piece construction Slip On Nut Impulse tested to 600,000

leak free cycles. Tuffcoat™ plating as standard Zinc Nickel alternative – 720

hours to red rust Identification

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Gates GS – Global Spiral Couplings

Separate insert & Ferrule 2 Piece

One Piece Construction Non Skive Slip On Nut Torque Stop Soft Seal Impulse tested to 1,000,000

impulse cycles 3/8 – 1”1/4 Tuffcoat™ Plating Zinc Nickel alternative – 720

hours to red rust

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Coupling Type Construction Hose Type

G - Megacrimp 1 Piece Coupling M3K / M4K / M5K / M6K / CM2T / G2 / G1 / TH7 / TH8 / GTH / GMV / TR500 / Megatech / Jetclean / Powerclean / GP / Oil Master Lite

GS – Global Spiral 2 Piece Coupling EFG3K / EFG4K / EFG5K / EFG6K /

GSP – Global Spiral Plus 2 Piece Coupling 1”1/2 & 2” EFG3K / EFG 4K

GSM – Global Spiral Max 1 Piece Coupling 1”1/2 & 2” EFG5K / EFG6K

Gates Hose Couplings

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Gates Tuffcoat™ Technology

Standard on ALL Gates couplings500%+ improvement over the 72-hour SAE standard400 hours of red rust corrosion protection when subjected to SAE-J516 & ASTMB-117 salt-spray conditionsEliminates hexavalent chromium - environmentally friendlyZinc Nickel Option – 720 hours to red rust

72 H

ours

96 H

ours

400

Hours

0

50

100

150

200

250

300

350

400

Ho

urs

to

Red

Ru

st

SAE J516 Most OEM Requirements Gates TuffCoat

Salt Spray Resistance to Red Rust

Results of salt spray testing: TuffCoat vs. the Competition

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Self Assembly Machinery

Swaging Solutions

Model / Description

MC1001Hand Operated – ¼ - 3/4”

MCX20-HPHand Operated ¼ - 1”1/4

MCX25Electric ¼ - 1”1/4

MCX30Electric ¼ - 1”1/4 (20EFGXK)

MCX50Electric ¼ - 2”

Model / Description

MKX25 ¼ - 1”1/4

MKX30 ¼ - 1”1/4

MCX50 ¼ - 2”

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Why Gates – 10 Good Reasons

SuperiorFlexibility

Spiral ImpulseCycles

Braided ImpulseCycles

GuaranteedLeak Free

1 Fitting typeper range

Tuff CoverCompounds

MegaCrimpFittings

UltimateBend Radius

Non Skive BiteThe Wire

TuffCoatPlating

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› DIN Connections Cutting Ring Soft Seal Cutting Ring Weld Nipples Tube End Forming Test & Monitoring Assembly Machinery

EMB Tube Connecting Systems

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EMB – Assembly Machinery

Opticam – Final AssemblyDIN 2353 – 6mm – 42mm

FS93 – Tube End Forming Metric DIN & BSP6mm – 42mm

Unipress/M – Pre-Assembly Machine DIN 2353 – 6mm – 42mmJIC Flare – 6mm – 22mmORFS – 6mm – 42mm

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› Petroleum Transfer

› Food & Beverage

› Air & Water

› Steam

› Chemical

› Material Handling

› Utility

Industrial Hoses

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Hose Assemblies

Hydraulic Adapters

Tube Fittings

Manipulated Tubes

Guaranteed Leek Free – Port to Port

Gates Port to Port

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Gates Independent Certification

American PetroleumInstitute

Marine EquipmentDirective

Bureau VeritasGermanischer Lloyd

Lloyds Register DetNorskVeritas

American Bureauof Shipping

Mine Safety &Health Administration