gasbanor - az-teknik€¦ · gasbanor offers a choice of standard models, any of which can be...
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5 www.gasbanor.com
Equipment for Service and
Maintenance of SF - Switchgear6
and Circuit - Breaker
Certified acc. EC 305/2008
Your partner for SF - solutions6
GasbanorSwitzerland
GasbanorSF - Gas Equipment and Service6
SF - gas6
Heavy gas sulfur hexafluoride (SF ) was originally discovered in the 1930s. Despite its outstanding qualities as an gaseous electrical 6
insulator, it had initially no practical use in engineering.
It was only by the end of the 1950s, first in the USA and soon afterwards in Europe that this particular gas was more extensively
explored, leading to its principle application as an extinguishing and electrical insulating medium.
Commonly used in power applications, SF is used in high-voltage circuit breakers, metal-enclosed switchgear, linear accelerators, 6
high-voltage transformers, capacitors and gas insulated lines world wide.
SF - gas properties6
SF – gas is a non-toxic, non-flammable, stable compound. Its breakdown voltage is approximately 2.5 times higher than normal air, 6
as the electro-negative SF – molecule has a strong affinity to free electrons. 6
An increase in pressure allows the dielectric strength of SF to be adjusted to individually designed requirements. 6
SF - Gas Quality acc. IEC standard6
The rapid arc extinction in the SF —gas is particularly encouraged by the favorable distribution of electrical conductivity and thermal 6
conductivity in its critical temperature range. Electrical arcing fission products recombine almost completely. The remaining amount
of gaseous sulfur fluorides and solid metal fluorides will be trapped in filters.
2 www.gasbanor.com
Content
SF6
Air
CF4
Water
Mineral oil
Acid HF
IEC 60376 New gas
99,55 vol. %
1 vol %
2400 ppmw
25 ppmw (dew point - 36°C)
< 10 ppmw
1 ppmw
IEC 60480 Used gas
ca. 97,00 vol. %
< 3 vol %
< 3 vol %
25...95 ppmw dew point
ca. - 36°C ... -23°C
< 10 ppmw
Total decompositions products
< 50 ppmv (12 ppmv for SO and 2
SOF + 25 ppmw for HF)2
IEC 62271 - 303 Used gas
< 30 vol %
< 5 vol %
< 1000 ppmw
< 1000 ppmw
< 1000 ppmw
GasbanorSwitzerland
GasbanorSF - Gas Equipment and Service6
SF - Gas Treatment and Recovery Units, Type GTRU6
Making use of its longstanding expertise of 40 years in gas handling and 100 years in vacuum processing technology, offers Gasbanor
compact units with all required features for a safe, dependable and environmentally friendly treatment of SF - gas. 6
Using entirely dry– running compressors and vacuum pumps, our gas treatment & recovery units are built at our manufacturing site
in Switzerland using state of the art, heavy-duty Swiss and European components.
Gas treatment & recovery units of type recover, purify and refill the SF - gas with a high degree of safety and reliability 6GTRU,
during its process, offering versatility through an automated drive and control technology.
Through a high performance and efficient process our - type units dry, filter, liquefy SF -gas to refill the internal tanks and 6GTRU
external SF - cylinders. As an additional feature we offer the ability to recover and refill one gas compartment while evacuating 6
another simultaneously.
Gasbanor offers a choice of standard models, any of which can be customized to individual customer specifications. Within our
standard range, mobile GTRU units are available with internal tank sizes of 30 L, 330 L and 630 L.
3 www.gasbanor.com
GasbanorSwitzerland
GasbanorSF - Gas Equipment and Service6
SF - gas accessories6
Gasbanor offers according to prevailing standards the range of required accessories
which are used along withour - units. GTRU
Gas transfer hoses
Valves
Filters
Adapters
Digital pressure gauges
Digital Vacuum gauges
Regulators for gas pressure reduction
Measurement and monitoring of SF - gas quality is essential for longevity and 6
continued optimal operation of gas insulated electrical components.
Gasbanor GTRU provides along with its - gas treating & recovery units the
required equipment to qualify all physical aspects of SF - gas in use. 6
Leak Detectors
Weighing scales
SF —Gas Analyser6
4 www.gasbanor.com
GasbanorSwitzerland
GasbanorSF - Gas Equipment and Service6
Gasbanor is proud to continue the long engineering tradition of MICAFIL AG
(Switzerland) for SF - gas servicing machinery dating back to the 1970s.6
Since the first SF —recovery system concepts developed by Micafil, considerable 6
progress has been made in this field.
The SF - recovery units and SF - dryer are consistently evaluated and has been 6 6
significantly optimized with relation to its price/performance ratio.
In the course of our development work, the new versatile, compact and robust
machine design was implemented again under the umbrella of MICAFLUID AG in
a new product range of mobile SF - gas recovery & reclaim systems. 6
5 www.gasbanor.com
GasbanorSwitzerland
GasbanorSF - Gas Equipment and Service6
Gasbanor (Switzerland) GmbH, Micafluid
Südstrasse 1
CH-8952 Schlieren
Phone: +41 44 739 44 66
Fax: +41 44 739 44 68
www.gasbanor.com
www.micafluid.ch
GasbanorSwitzerland
GasbanorSF - Gas Equipment and Service6
Equipment for Service and Maintenance of SF6 -Switchgear and Circuit -Breakers Certified acc. EC 305/2008
GTRU - 020 (MINI)
SF6 – Gas Treatment and Recovery Unit for circuit breakers and small gas compartments
GTRU - 020 small service cart
www.gasbanor.com
Product features
Compact, robust and mobile unit
Designed for servicing small breakers
For efficient gas handling of small gas compartments
Made with Swiss engineering & heavy duty components
Liquefaction and storage into external cylinders
Reliable and loss-free recovery and purification of SF6
Evacuation of air and withdrawal of moisture prior to re-filling
Gas transfer and recovery between external gas cylinders
Refilling from separate gas cylinder
Easy control and simple handling
No unnecessary evacuation of hoses required
Display for vacuum, pressure(s)
Touch screen or display
based on SWISS engineering
GASBANOR—datasheet, GTRU-020 - 02/2016 - 1/2
Safe and sustainable recovery of SF6 Certified acc. EC 305/2008
GTRU - 020 (MINI)
Gasbanor contributes to the SF6—zero emission concept
Accessories (optional) Rubber or wire braided hoses DN8 - 5 m / 10 m, with double-sided quick connection DN8
External SF6 - storage bottle
SF6–bottle precision weighing scale
American SF6—bottle connection with whitworth-left hand thread 0,96””
SF6– bottle connection with G 5/8 thread
Integrated or separate dew point control measuring unit
SF6 - leak detector and working protection kit for health protection
Technical data Compressor: dry- running, capacity 4,9 m3/h at suction pressure 3 bar abs, final pressure 50 bar
Vacuum compressor: dry- running, 3,3 m3/h, final vacuum < 5 mbar
Vacuum pump: capacity 16 m3/h, final vacuum < 1 mbar
Gas connection: adaptation to all gas fitting dimensions on request
Filter: dry filter, particle filter
Tubing: copper or stainless steel
Operation: with interactive PLC (touch screen), or semi—automatic with display
Operating voltage: 3 x 230V - 50Hz (customized power supply on request)
Tires: solid rubber, diameter: 200mm (8”), heavy duty
Dimension: 1070 x 750 x 1380 mm (l x w x h)
Weight: 220 kg
Paint: Red (RAL 3020)
Manual: operating instruction in English, other languages on request
Spare parts (optional) Maintenance package for: compressor, vacuum compressor, vacuum pump
Cartridge for dry– and particle filter
GASBANOR—datasheet, GTRU-20 - 02/2016 - 2/2
Equipment for Service and Maintenance of SF6 -Switchgear and Circuit -Breakers Certified acc. EC 305/2008
GTRU - 040 (MIDI)
SF6 – Gas Treatment and Recovery Unit for circuit breakers and small gas compartments
GTRU - 040 compact service cart
www.gasbanor.com
based on SWISS engi-
Product features
Compact design, robust and mobile unit
Designed for servicing medium size breakers
For efficient gas handling of medium size gas compartments
Liquefaction and storage into internal tank or external cylinders
Reliable, loss-free recovery and purification of SF6
Evacuation of air and withdrawal of moisture prior to re-filling
2 separate gas connection for simultaneous operation in service
Gas transfer and recovery between external gas cylinders
Internal drying and cleaning
Refilling from separate gas cylinder (bottle)
Easy control and simple handling
No unnecessary evacuation of hoses required
Display for vacuum, pressure(s)
Touch screen or operating display
GASBANOR—datasheet, GTRU-040 - 02/2016 - 1/2
Safe and sustainable recovery of SF6 Certified acc. EC 305/2008
GTRU - 040 (MIDI)
Gasbanor contributes to the SF6—zero emission concept
Technical data Compressor: dry- running, capacity 13,4 m3/h at suction pressure 5,0 bar abs, final pressure 50 bar
Suction pump: dry- running, 15,0 m3/h, final vacuum < 1 mbar
Vacuum pump: capacity 16 m3/h, final vacuum < 1 mbar (optional 20 m3/h, two stages)
Storage tank: 30L / 25 kg SF6- gas, liquid, max. pressure 50 bar
Weighing scale: display for recovered SF6 - gas quantity in kg
Gas connection: adaptation to all gas fitting dimensions on request
Filter: dry filter, particle filter
Tubing: copper or stainless steel
Operation: with interactive PLC (touch screen), or semi—automatic with display
Operating voltage: 3 x 400V - 50Hz (customized power supply on request)
Tires: solid rubber, diameter: 200mm, heavy duty
Dimension: 1140 x 750 x 1550 mm (l x w x h), weight: 405 kg
Paint: Red (RAL 3020)
Spare parts (optional) Maintenance package for: compressor, vacuum compressor, vacuum pump
Cartridge for dry – and particle filter
Accessories (optional) Rubber or wire braided hose DN12 - 5 m / 10 m, with double-sided quick connection DN8
External SF6 - storage bottle
SF6—bottle precision weighing scale
American SF6–bottle connection with Whitworth- left hand thread 0,96””
SF6– bottle connection with G 5/8 thread
Integrated or separate dew point control measuring unit
SF6 leakage detector and working protection kit for health protection
GASBANOR—datasheet, GTRU-40 - 02/2016 - 2/2
Equipment for Service and Maintenance of SF6 -Switchgear and Circuit -Breakers Certified acc. EC 305/2008
GTRU - 060 (MAXI)
SF6 – Gas Treatment and Recovery Unit for circuit breakers and small gas compartments
GTRU - 060 large service cart
www.gasbanor.com based on SWISS engineering
Product features
Compact design, robust and mobile unit with internal tank
Designed for efficient servicing of large gas compartments
2 separate hose connections for simultaneous gas treatment and evacuation of two different compartments Liquefaction and storage into internal tank or external cylinders
Reliable, loss-free recovery and purification of SF6
Evacuation of air and withdrawal of moisture prior to re-filling
Internal drying and cleaning (with mounted tank only)
Gas transfer and recovery between external gas cylinders
Refilling from separate gas cylinder (bottle)
Easy control and simple handling
Display for vacuum, pressure
Option for machine virtual assistance (MVA)
GASBANOR—datasheet, GTRU-060 - 02/2016 - 2/2
Safe and sustainable recovery of SF6 Certified acc. EC 305/2008
GTRU - 060 (MAXI)
Gasbanor contributes to the SF6—zero emission concept
Accessories (optional) Rubber or wire braided hose DN20 - 5 m / 10 m, with double-sided quick connection DN8
External SF6 storage bottle
SF6—bottle precision weighing scale
American SF6—bottle connection with Whitworth- left hand thread 0,96””
SF6—bottle connection with G 5/8 thread
Integrated or separate dew point control measuring unit
SF6 leakage detector and working protection kit for health protection
Technical data Compressor: dry- running, capacity 22,7 m3/h at suction pressure 5,0 bar abs
final pressure 50 bar
Suction pump: dry- running, capacity 30 m3/h, final vacuum < 1 mbar
Vacuum pump: capacity 40 m3/h, final vacuum < 1 mbar
Storage tank: 325L (300kg) or 625L (600kg) of SF6- gas, liquid, max. pressure 50 bar
Weighing scale: display for recovered SF6 - gas quantity in kg
Gas connection: adaptation to all gas fitting dimensions on request
Filter: dry filter, particle filter
Tubing: copper or stainless steel
Operation: with interactive PLC (touch screen) or semi—automatic with display
Operating voltage: 3 x 400V - 50Hz (customized power supply on request)
Tires: solid rubber, diameter: 200mm, heavy duty
Dimension: 1970 x 950 x 2162 mm (l x w x h)
Weight: 750 kg, with storage tank: 1350 kg
Paint: Red (RAL 3020)
Spare parts (optional) Maintenance package for: compressor, vacuum compressor, vacuum pump
Cartridge for dry– and particle filter
GASBANOR—datasheet, GTRU-60 - 02/2016 - 2/2
Equipment for Service and
Maintenance of SF6 -Switchgear and
Circuit -Breaker Cer�fied acc. EC 305/2008
SF6—Refilling Cart
GRC - 250 - R01, R02 / GRC - 400 - R01, R02
www.gasbanor.com
Refilling cart with rubber wheels Ø 250 mm
Connec�on for SF6– bo%le W21,80 x 1/14”
Reducer for SF6- gas
Manometer 0 – 40 bar, manometer 0 - 10 bar
Safety valve
Metal clad hose DN8 - 0,8 m, with ball valve
Metal clad hose DN8 - 5 m, w/quick connec�on
Weighing device with digital display, 0– 200 kg
Storage box for adapters
Dimension: 640 x 690 x 1420 mm (L x B x H)
Weight: app. 34 kg
Op�on:
Rubber hoses instead of metal clad hoses
Rubber wheel with Ø400 mm instead of Ø250 mm
Diff. adapter w/quick connec�on, to all gas connec�on
(DN8, DN20, ALSTOM, ABB, Schneider, AREVA, Sprecher &
Schuh)
Wheels
Ø 250 mm
Wheels
Ø 400 mm
Scale
GRC– 250– R01 X
GRC– 400– R01 X
GRC– 400– R02 X X
GRC– 250– R02 X X
Equipment for Service and
Maintenance of SF6 -Switchgear and
Circuit -Breaker Cer�fied acc. EC 305/2008
SF6—Refilling Cart, type GRCVP
GRCVP- 250 - R01, R02 / GRCVP - 400 - R01, R02
www.gasbanor.com
Refilling cart with rubber wheels & vacuum pump
Connec�on for SF6 – bo'le W21,80 x 1/14”
Reducer for SF6 - gas
Manometer 0 – 40 bar, manometer 0 - 10 bar
Safety valve
Metal clad hose DN8 - 0,8 m, with ball valve
Metal clad hose DN8 - 5 m, w/quick connec�on
Weighing device with digital display, 0 – 150 kg
Vacuum pump 16 m3/h, vacuum gauge
Ball valve
Storage box for adapters
Dimension: 640 x 690 x 1420 mm (L x B x H)
Weight: app. 72 kg
Op�on:
Rubber hoses instead of metal clad hoses
Rubber wheel with Ø400 mm instead of Ø250 mm
Diff. adapter w/quick connec�on, to all gas connec�on -DN8,
DN20, ALSTOM, ABB, Schneider, AREVA, Sprecher & Schuh
Wheels Wheels Scale
GRCVP– 250– R01 X
GRCVP– 400– R01 X
GRCVP– 400– R02 X X
GRCVP– 250– R02 X X
Equipment for Service and
Maintenance of SF6 -Switchgear and Circuit -Breaker Certified acc. EC 305/2008
Protection against toxic SF6 - decomposition products
SF6 — working protection kit
www.gasbanor.com
This working protection kit contains all required items to exclude health hazards of the operating
personnel against toxic decomposition products of SF6
Basic items
No. Designation
1 Vacuum cleaner with HEPA- filter
2 Breathing mask
2 Combined filter for breathing mask
2 Half mask with extra filter
3 Disposable overall
5 Disposable overshoes
100 Single use disposal gloves
2 Rubber gloves
2 Cotton gloves
1 Measuring cup
5 Spoon
1 Dust span with brush
10 Waste sack
1 Sucking and wiping paper
1 kg Sodium carbonate
1 Vessel for solvent
100 Indicator paper
1 Transport box - aluminum
Dimension: 790 x 590 x 410 mm
Weight: 30 kg
GASBANOR—datasheet, working protection kit - 02/2016 - 1/1
„SF6 - Gas Treatment Equipment and Services”
from Gasbanor (Switzerland) GmbH
certified acc. to EC 305/2008
Now available also to the Electric Power Utilities and Manufacturers
Gasbanor Co., with 35 years of experience in SF6 – handling, entered into a partnership with
Micafluid AG, Zürich / Switzerland for this purpose. Owing to this cooperation, Gasbanor Co.
is in a position to provide equipment and services for handling SF6-Gas”, in all transmission
& distribution systems, such as
• Gas Treatment, Purification and Drying Equipment
• Gas Recovery Units and Refilling Devices
• Gas Measuring Devices
• Working Tools
• Spare Part Services
This scope of supply applies to all switchgear and electrical installations
in substations, >= 52 kV concerning:
• vacuum isolated circuit breakers > 52 KV
• generator circuit breakers
• outdoor circuit breakers with SF6 Insulation
• outdoor gas-insulated instrument transformers
• gas insulated power ducts > 52 KV
• GIS switchgear
• gas insulated GIT power transformers
Please contact us or our local representatives for further information, supply of equipment
and our services.
Gasbanor (Switzerland) GmbH, Micafluid
CH-8952 Schlieren / Switzerland, Südstrasse 1
www.micafluid.ch; [email protected]