gas turbine theory mjh

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    Gas Turbine TheoryGas Turbine Theoryand Constructionand Construction

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    Introduction

    Introduction

    Comprehend the thermodynamicprocesses occurring in a gas turbineComprehend the basic components of gasturbine engines and their basic operationComprehend the support systemsassociated with gas turbine engines

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    Background

    BackgroundAircraft turbojet/turbofan engines are precursors

    to gas turbinesInstalled for propulsion in:

    FFGsDDsDDGsCGs

    M-1 tanksAlso used for electrical generation & auxiliaryapplications

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    Advantages of GTEsAdvantages of GTEsWeight reduction of 70%SimplicityReduced manning requirements

    Quicker response timeFaster Acceleration/decelerationModular replacementLess vibrationsMore economical

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    Disadvantages of GTEs

    Disadvantages of GTEs

    Many parts under high stressHigh pitched noiseNeeds large quantities of airLarge quantities of hot exhaust (target)

    Cannot be repaired in place

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    Brayton CycleBrayton CycleUnlike diesels, operate on STEADY-FLOW cycleOpen cycle, unheated engine

    1-2: Compression

    2-3: Combustion

    3-4: Expansion throughTurbine and Exhaust

    Nozzle

    (4-1: Atmospheric

    Pressure)

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    Basic ComponentsBasic Components

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    Basic ComponentsBasic Components

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    Basic ComponentsBasic ComponentsCompressorCompressor

    Draws in air & compresses itCombustion Chamber

    Fuel pumped in and ignited to burn with compressed

    airTurbineHot gases converted to workCan drive compressor & external load

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    Basic ComponentsBasic ComponentsCompressor

    Draws in air & compresses itCombustion ChamberCombustion Chamber

    Fuel pumped in and ignited to burn with compressed

    airTurbineHot gases converted to workCan drive compressor & external load

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    Basic ComponentsBasic ComponentsCompressor

    Draws in air & compresses itCombustion Chamber

    Fuel pumped in and ignited to burn with compressed

    airTurbineTurbineHot gases converted to workCan drive compressor & external load

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    CompressorCompressorSupplies high pressure air for combustionprocessCompressor types

    Radial/centrifugal flow compressorAxial flow compressor

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    CompressorCompressorRadial/centrifugal flow

    Adv: simple design, good for low compression

    ratios (5:1)Disadv: Difficult to stage,less efficient

    Axial flowGood for highcompression ratios (20:1)Most commonly used

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    CompressorCompressor

    Controlling Load on CompressorTo ensure maximum efficiency and allow forflexibility, compressor can be split into HP &LP sectionsVane control: inlet vanes/nozzle angles can be

    varied to control air flowCompressor StallInterruption of air flow due to turbulence

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    Use of Compressed AirUse of Compressed Air

    Primary Air (30%)Passes directly to combustor for combustionprocess

    Secondary Air (65%)Passes through holes in perforated inner shell& mixes with combustion gases

    Film Cooling Air (5%)Insulates/cools turbine blades

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    Combustion ChambersCombustion Chambers

    Where air & fuel are mixed, ignited, and burned Spark plugs used to ignite fuelTypes

    Can: for small, centrifugal compressors

    Annular: for larger, axial compressors (LM2500)Can-annular: for really large turbines

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    TurbinesTurbinesConsists of one or more stages designed todevelop rotational energy

    Uses sets of nozzles & blades

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    TurbinesTurbinesSplit Shaft

    Gas generator turbine drives compressorPower turbine separate from gas generator turbinePower turbine driven by exhaust from gas generator

    turbinePower turbine drives power coupling

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    Single ShaftSingle Shaft

    Efficiently operates at constant speedsUsed in GTGS (gas turbine generator systems)Single shaft

    Power coupling on same shaft as turbineSame shaft drives rotor of compressor and powercomponents

    *Primarily used for electric power because of constant speed, regardless of load.

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    Split ShaftSplit Shaft

    Best where speeds and loads varyUsed in LM-2500

    Power shaft is decoupled from compressorAllows both to operate at efficient speeds (notthe same)

    *More suitable for main propulsion applicationsdue to the fact that the gas generator turbine and power turbine operate near their most efficientspeeds throughout a RANGE of load demands.

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    Accessory

    Drive

    Assembly

    Accessory

    Drive

    Assembly

    Purpose - Provides motive force for driving

    the accessories required for operation and control of engineAttached Accessory Equipment

    Fuel oil pumpLube oil pumpStarter (pneumatic, electric, hydraulic)

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    Gas Turbine SystemsGas Turbine Systems

    Air SystemAir intakes are located high up & multiplefiltersExhaust discharged out stacks

    Fuel SystemUses either DFM or JP-5

    Lubrication SystemSupply bearings and gears with oil

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    Q uestions?Q uestions?