gamcorp (melbourne) pty ltd a.c.n 141 076 904 a.b.n 73 ......according to as/nzs 1170.2-2011 amdt...

13
Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 015 060 240 www.gamcorp.com.au Email: [email protected] Suite 4, 346 Ferntree Gully Rd, Notting Hill VIC 3149. Tel: 03 9543 2211 Fax: 03 9543 4046 Our Ref: 2242/K.Z 12 September 2016 Xiamen Hopergy Photovoltaic Technology Co. Ltd. No.630, Tonghong Road Tongan District, Xiamen 361100 China PV Array Frame Engineering Certification Installation of Hopergy Tin Roof Flush Mount Solar System with HOP-SLR0 3 Rails Gamcorp (Melbourne) Pty Ltd, being Structural Engineers within the meaning of Australian and New Zealand Building Regulations, have carried out a structural design check of Hopergy Tin Roof Flush Mount Solar System installation within Australia and New Zealand. The design check has been based on the information in the schematic drawings of the system components provided by Hopergy Australia (IMSOLAR). We find the Installation of Hopergy Tin Roof Flush Mount Solar System for Australian and New Zealand use to be structurally sufficient based on the following conditions: Wind loads to AS/NZ1170.2:2011 Admt 3:2013 Wind region A, B, C, D, W Wind terrain category 2 & 3 Wind average recurrence interval of 500 years Maximum building height 20m The PV panel dimensions to be 1640mm x 992mm and 2000mm x 1000mm Maximum weight of the PV panel and array frame to be 15 kg/m 2 Rails to be HOP-SLR03 Rails material to be aluminium graded AL6005-T5 or higher The tin roof interface to be L-feet bracket or T-feet bracket as per drawing HOP-TRB01- 38 The assessment is based on an assumption that the interface brackets capacity meet the industrial standard requirements Each PV panel to be installed using 2 rails minimum in all circumstances Installation of PV array to be done in accordance with the PV installation manual The certification excludes assessment of roof structure and PV panels Refer to attached summary table for interface spacing NOTES: The recommended spacing nominated in this certification is based on the capacity of the array frame, not the roof structure and PV panel. It is the responsibility of the installer to adopt the most critical spacing. Page 1 of 2 ISO 9001:2008 Registered Firm Certificate No: AU1222

Upload: others

Post on 31-Mar-2021

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 015 060 240www.gamcorp.com.au Email: [email protected] 4, 346 Ferntree Gully Rd, Notting Hill VIC 3149. Tel: 03 9543 2211 Fax: 03 9543 4046

Our Ref: 2242/K.Z

12 September 2016

Xiamen Hopergy Photovoltaic Technology Co. Ltd.No.630, Tonghong RoadTongan District, Xiamen 361100China

PV Array Frame Engineering Certification

Installation of Hopergy Tin Roof Flush Mount Solar System with HOP-SLR0 3 Rails

Gamcorp (Melbourne) Pty Ltd, being Structural Engineers within the meaning of Australian andNew Zealand Building Regulations, have carried out a structural design check of Hopergy Tin Roof Flush Mount Solar System installation within Australia and New Zealand. The design checkhas been based on the information in the schematic drawings of the system components provided by Hopergy Australia (IMSOLAR).

We find the Installation of Hopergy Tin Roof Flush Mount Solar System for Australian and New Zealand use to be structurally sufficient based on the following conditions:

• Wind loads to AS/NZ1170.2:2011 Admt 3:2013• Wind region A, B, C, D, W• Wind terrain category 2 & 3• Wind average recurrence interval of 500 years• Maximum building height 20m• The PV panel dimensions to be 1640mm x 992mm and 2000mm x 1000mm• Maximum weight of the PV panel and array frame to be 15 kg/m2

• Rails to be HOP-SLR03• Rails material to be aluminium graded AL6005-T5 or higher• The tin roof interface to be L-feet bracket or T-feet bracket as per drawing HOP-TRB01-

38• The assessment is based on an assumption that the interface brackets capacity meet

the industrial standard requirements• Each PV panel to be installed using 2 rails minimum in all circumstances• Installation of PV array to be done in accordance with the PV installation manual• The certification excludes assessment of roof structure and PV panels

Refer to attached summary table for interface spacing

NOTES:• The recommended spacing nominated in this certification is based on the

capacity of the array frame, not the roof structure and PV panel. It is the responsibility of the installer to adopt the most critical spacing.

Page 1 of 2ISO 9001:2008 Registered Firm

Certificate No: AU1222

Page 2: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 015 060 240www.gamcorp.com.au Email: [email protected] 4, 346 Ferntree Gully Rd, Notting Hill VIC 3149. Tel: 03 9543 2211 Fax: 03 9543 4046

• If any of the above conditions cannot be met, the structural engineer must be notified immediately.

Construction is to be carried out strictly in accordance with the manufacturers instructions. This work was designed in accordance with the provisions of Australian and New Zealand Building Regulations and in accordance with sound, widely accepted engineering principles.

Yours faithfully,Gamcorp (Melbourne) Pty Ltd

Martin Gamble Mudi Ariyarathna Managing Director B.Eng(Civil)(Hons)Monash, M.Eng&Mgt, MIEAust, MAICD CPEng, NPER, RBP EC-39699, RPEQ- 15899

Page 2 of 2ISO 9001:2008 Registered Firm

Certificate No: AU1222

Page 3: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

For: Xiamen Hopergy PhotovoltaicTechnology Co. Ltd.

Job Number: 2242Date:

Terrain Category 2 & 3

12 September 2016

Structural Design Documentation

Tin Roof Flush Mount Racking SystemInterface Spacing Table

According to AS/NZS 1170.2-2011 Amdt 3-2013with HOP-SLR03 Rails

within Australia & New Zealand

Gamcorp (Melbourne) Pty Ltd Consulting Structural & Civil Engineers

A.C.N 141 076 904 A.B.N 73 015 060 240

www.gamcorp.com.au

[email protected]

Suite 4/ 346 Ferntree Gully Rd, Notting Hill VIC 3168. Tel: 03 9543 2211 Fax: 03 9543 4046

COPYRIGHT: The concepts and information contained in this document are the property of Gamcorp (Melbourne) Pty Ltd. Use or copying of this document in whole or in part without the written permission of Gamcorp constitutes an infringement of copyright.

LIMITATION: This report has been prepared on behalf of and for the exclusive use of Gamcorp (Melbourne) Pty Ltd’s Client, and is subject to and issued in connection with the provisions of the agreement between Gamcorp (Melbourne) Pty Ltd and its Client. Gamcorp (Melbourne) Pty Ltd accepts no liability or responsibility whatsoever for or in respect of any use of or reliance upon this report by any third party.

Page 4: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client Name

Job No: 2242

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd.

Project: Flush Mount Interface Spacing Table for Tin Roof

Address:

Australian/New Zealand StandardsAS/NZS 1170. 2011 – Structural Design Actions

Part 0 – General PrinciplesPart 1 – Permanent imposed and other actionsPart 2 – Wind ActionsPart 3 – Snow and Ice Actions

AS/NZS 1252 – High Strength Structural BoltingAS 4055 – Wind Loads for HousingAS 4100 – Steel StructuresAS/NZS 4600 – Cold-Formed Steel Structures

WTC 2 & 3

Designed: K.Z

Date: Sep-16

within Australia & New Zealand

Wind Terrain Category:

Suite 4/ 346 Ferntree Gully Rd Notting Hill VIC 3168

Tel: 03 9543 2211 Fax: 03 9543 4046

[email protected] www.gamcorp.com.au

ISO 9001:2008 Registered Firm

Certificate No: AU1222

Page 5: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:

Project: Flush Mount Interface Spacing Table for Tin Roof Date:

Address:

Designed: Checked: M.A

Flush Mount Interface Spacing Table for Tin Roof

Type of Rail HOP-SLR03

Type of Interface Tin Interface Bracket

Solar Panel Dimension 1.64m x 0.99m

Terrain category 2

Roof Angle (Φ) – 5° - 10°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1531 1673 1491 1628 1468 1602

B 1348 1468 1314 1430 1295 1409

C 1216 1321 1186 1288 1168 1269

D 1078 1170 1052 1141 1037 1125

W 1431 1560 1394 1519 1373 1496

Roof Angle (Φ) – 11° - 20°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1434 1572 1397 1530 1376 1507

B 1266 1383 1234 1348 1216 1328

C 1142 1246 1114 1215 1098 1198

D 1014 1105 989 1078 975 1062

W 1342 1468 1308 1430 1288 1408

D.W & U.W – Downwind and Upwind refer to note 6.

WindRegion

Building Height – H (m)H≤10 10<H≤15 15<H≤20

2242Sep-16

within Australia & New ZealandK.Z

WindRegion

Building Height – H (m)H≤10 10<H≤15 15<H≤20

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 1 of 9

Page 6: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:

Project: Flush Mount Interface Spacing Table for Tin Roof Date:

Address:

Designed: Checked: M.A

2242Sep-16

within Australia & New ZealandK.Z

Roof Angle (Φ) – 21° - 30°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1463 1531 1425 1491 1404 1468

B 1290 1348 1258 1314 1239 1295

C 1164 1216 1136 1186 1119 1168

D 1033 1078 1008 1052 993 1037

W 1368 1431 1333 1394 1314 1373

Roof Angle (Φ) – 31° - 60°

Intermediate Internal

Intermediate Internal

Intermediate Internal

A 1539 1682 1498 1649 1476 1630

B 1355 1511 1320 1471 1301 1449

C 1222 1359 1191 1324 1174 1305

D 1083 1202 1057 1172 1034 1156

W 1438 1597 1401 1563 1380 1539

Building Height – H (m)WindRegion

Building Height – H (m)WindRegion

10<H≤15H≤10 15<H≤20

H≤10 10<H≤15 15<H≤20

D.W & U.W – Downwind and Upwind refer to note 6.

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 2 of 9

Page 7: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:

Project: Flush Mount Interface Spacing Table for Tin Roof Date:

Address:

Designed: Checked: M.A

2242Sep-16

within Australia & New ZealandK.Z

Flush Mount Interface Spacing Table for Tin Roof

Type of Rail HOP-SLR03

Type of Interface Tin Interface Bracket

Solar Panel Dimension 1.64m x 0.99m

Terrain category 3

Roof Angle (Φ) – 5° - 10°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1699 1866 1633 1790 1584 1734

B 1490 1627 1435 1565 1393 1518

C 1340 1459 1292 1406 1256 1365

D 1187 1289 1145 1243 1113 1208

W 1584 1733 1524 1665 1479 1615

Roof Angle (Φ) – 11° - 20°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1588 1747 1528 1678 1483 1627

B 1396 1529 1345 1472 1307 1429

C 1258 1375 1213 1325 1179 1287

D 1115 1216 1076 1173 1046 1140

W 1482 1626 1427 1564 1386 1518

D.W & U.W – Downwind and Upwind refer to note 6.

WindRegion

Building Height – H (m)

WindRegion

H≤10 10<H≤15 15<H≤20

Building Height – H (m)H≤10 10<H≤15 15<H≤20

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 3 of 9

Page 8: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:

Project: Flush Mount Interface Spacing Table for Tin Roof Date:

Address:

Designed: Checked: M.A

2242Sep-16

within Australia & New ZealandK.Z

Roof Angle (Φ) – 21° - 30°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1621 1699 1559 1633 1513 1584

B 1424 1490 1372 1435 1333 1393

C 1283 1340 1237 1292 1202 1256

D 1137 1187 1097 1145 1066 1113

W 1512 1584 1456 1524 1414 1479

Roof Angle (Φ) – 31° - 60°

Intermediate Internal

Intermediate Internal

Intermediate Internal

A 1671 1810 1624 1762 1586 1725

B 1497 1648 1442 1601 1400 1563

C 1347 1502 1298 1446 1262 1404

D 1192 1325 1150 1278 1118 1242

W 1586 1724 1531 1676 1487 1639

15<H≤20

H≤10 10<H≤15

D.W & U.W – Downwind and Upwind refer to note 6.

WindRegion

Building Height – H (m)

WindRegion

Building Height – H (m)H≤10 10<H≤15

15<H≤20

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 4 of 9

Page 9: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:Project: Flush Mount Interface Spacing Table for Tin Roof Date:Address:Designed: Checked: M.A

Flush Mount Interface Spacing Table for Tin Roof

Type of Rail HOP-SLR03Type of Interface Tin Interface BracketSolar Panel Dimension 2m x 1mTerrain category 2

Roof Angle (Φ) – 5° - 10°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1457 1592 1419 1549 1397 1525

B 1283 1397 1250 1361 1232 1340

C 1157 1257 1128 1226 1112 1208

D 1026 1113 1001 1086 986 1070

W 1361 1484 1326 1445 1307 1423

Roof Angle (Φ) – 11° - 20°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1365 1496 1330 1456 1310 1434

B 1204 1316 1174 1282 1157 1263

C 1087 1186 1060 1156 1045 1140

D 965 1051 932 1025 906 1011

W 1277 1397 1244 1361 1226 1340

D.W & U.W – Downwind and Upwind refer to note 6.

WindRegion

Building Height – H (m)H≤10 10<H≤15 15<H≤20

2242Sep-16

within Australia & New ZealandK.Z

WindRegion

Building Height – H (m)H≤10 10<H≤15 15<H≤20

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 5 of 9

Page 10: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:Project: Flush Mount Interface Spacing Table for Tin Roof Date:Address:Designed: Checked: M.A

2242Sep-16

within Australia & New ZealandK.Z

Roof Angle (Φ) – 21° - 30°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1392 1457 1356 1419 1336 1397

B 1228 1283 1197 1250 1179 1232

C 1108 1157 1081 1128 1065 1112

D 983 1026 959 1001 941 986

W 1302 1361 1269 1326 1250 1307

Roof Angle (Φ) – 31° - 60°

Intermediate Internal

Intermediate Internal

Intermediate Internal

A 1464 1601 1426 1569 1404 1551

B 1289 1438 1257 1400 1238 1379

C 1163 1293 1134 1260 1117 1242

D 1031 1144 1005 1116 991 1100

W 1368 1520 1333 1488 1313 1465

Building Height – H (m)WindRegion

Building Height – H (m)WindRegion

10<H≤15H≤10 15<H≤20

H≤10 10<H≤15 15<H≤20

D.W & U.W – Downwind and Upwind refer to note 6.

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 6 of 9

Page 11: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:Project: Flush Mount Interface Spacing Table for Tin Roof Date:Address:Designed: Checked: M.A

2242Sep-16

within Australia & New ZealandK.Z

Flush Mount Interface Spacing Table for Tin Roof

Type of Rail HOP-SLR03Type of Interface Tin Interface BracketSolar Panel Dimension 2m x 1mTerrain category 3

Roof Angle (Φ) – 5° - 10°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1617 1776 1554 1703 1507 1650

B 1418 1548 1365 1489 1326 1445

C 1276 1389 1230 1338 1195 1299

D 1129 1227 1089 1183 1059 1150

W 1507 1649 1450 1584 1408 1536

Roof Angle (Φ) – 11° - 20°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1511 1662 1454 1597 1411 1548

B 1329 1455 1280 1401 1244 1360

C 1197 1308 1155 1261 1122 1225

D 1061 1157 1024 1116 996 1085

W 1410 1547 1358 1489 1319 1445

Building Height – H (m)

D.W & U.W – Downwind and Upwind refer to note 6.

WindRegion

H≤10 10<H≤15 15<H≤20

Building Height – H (m)H≤10 10<H≤15 15<H≤20

WindRegion

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 7 of 9

Page 12: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:Project: Flush Mount Interface Spacing Table for Tin Roof Date:Address:Designed: Checked: M.A

2242Sep-16

within Australia & New ZealandK.Z

Roof Angle (Φ) – 21° - 30°

D.W &U.W Central

D.W &U.W Central

D.W &U.W Central

A 1542 1617 1484 1554 1440 1507

B 1355 1418 1306 1365 1268 1326

C 1221 1276 1177 1230 1144 1195

D 1082 1129 1043 1089 1015 1059

W 1439 1507 1386 1450 1346 1408

Roof Angle (Φ) – 31° - 60°

Intermediate Internal

Intermediate Internal

Intermediate Internal

A 1590 1722 1545 1677 1510 1641

B 1425 1568 1372 1523 1332 1487

C 1282 1429 1236 1376 1201 1336

D 1135 1261 1094 1216 1064 1182

W 1509 1641 1457 1595 1415 1560

WindRegion

Building Height – H (m)

WindRegion

Building Height – H (m)H≤10 10<H≤15 15<H≤20

H≤10 10<H≤15 15<H≤20

D.W & U.W – Downwind and Upwind refer to note 6.

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 8 of 9

Page 13: Gamcorp (Melbourne) Pty Ltd A.C.N 141 076 904 A.B.N 73 ......According to AS/NZS 1170.2-2011 Amdt 3-2013 with HOP-SLR03 Rails within Australia & New Zealand Gamcorp (Melbourne) Pty

Client: Xiamen Hopergy Photovoltaic Technology Co. Ltd. Job:

Project: Flush Mount Interface Spacing Table for Tin Roof Date:

Address:

Designed: Checked: M.A

2242Sep-16

within Australia & New ZealandK.Z

General NotesNote 1 Screws minimum embedment length into timber 35 mm

Note 2 Recommended screws

Note 3 Above Spacing calculated based on 1.9mm steel purlin OR F17 Hardwood

For Wind region C & D spacing for Tin Roof should be reduced as follows,

0.55 mm steel Batten

0.75 mm steel Batten

Note 4 Following components are satisfied to use according to AS/NZS 1170.2-2011 Amdt 3-2013

Note 5

Note 6 For the definition of Downwind, Upwind end and central,

refer figure D9 from AS/NZS 1170.2-2011 Amdt 3-2013.

Terrain category 2 (TC2) refers to open terrain, including grassland, with well-scattered obstructions having heights

generally from 1.5 m to 5 m, with no more than two obstruction per obstructions per hectare.

Terrain category 3(TC3) refers to numerous closely spaced obstructions having heights generally from 3 m to 10 m. For

example suburban housing or light industrial estates. Refer clause 4.2.1 of AS/NZS 1170.2-2011 Amdt 3-2013 for definition

of Terrain category 3.

42%

Central D.W & U.W Central

22%

D.W & U.W

25% 30%

HOP-SLR03 Rail HOP-SLR03 HOP-SLR03 Rail

DescriptionComponents Part Number

Wood purlins and Rafter Fasteners to usePine and Hardwood (35mm embedment and

above)M6-11 TPI RoofZips OR 14g-10 TPI

Material Wind Region C Wind Region D

0% 0% 10% 5%

1.9 mm M6-11 TPI RoofZips OR 14g-10 TPI Teks screws

2.4 mm and Above 14g-10 TPI Teks screws

0.55 mm – 1.5 mm M6-11 TPI RoofZips

Metal Purlins/Battens Fasteners to use

ISO 9001:2008 Registered FirmCertificate No: AU1222 Page 9 of 9