g. dzinomwa. presentation outline requirements for beneficiation & value addition beneficiation...

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MINERAL BENEFICIATION & VALUE ADDITION G. Dzinomwa

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Page 1: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

MINERAL BENEFICIATION & VALUE ADDITION

Page 2: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

PRESENTATION OUTLINEREQUIREMENTS FOR BENEFICIATION &

VALUE ADDITIONBENEFICIATION & VALUE ADDITION

METHODS & TECHNOLOGYTHE CASE FOR (ADVANTAGES OF)

BENEFICIATION & VALUE ADDITIONCHALLENGES FACED & SUGGESTED

SOLUTIONS

Page 3: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

What are the key requirements for Beneficiation and Value AdditionCapital InvestmentSkilled personnel (metallurgists,chemists, etc)Efficient technologyWater Electrical powerTransport Infrastructure (rail, road, air)

REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION

Page 4: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

ROADS AND RIVERSROADS &RIVERS

Maintain roads, bridges & rivers in your areas

G. Dzinomwa

Page 5: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

PRIMARY POWER TRANSMISSION

Chakari

G. Dzinomwa

Page 6: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

Liberation due to Crushing & Grinding

Liberated mineral particle

Middlings

Liberated gangue particle

CRUSHING FORCES

Page 7: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

BALL MILLS FOR GRINDING ORE

G. Dzinomwa

Page 8: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

Grinding ore in a Ball Mill

G. Dzinomwa

Page 9: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

Ore

Ball mill

Crusher

Boiler

Cyanidation & adsorption tanks

Smelting furnace

Bullion

u/s

o/s

u/f

o/f

Loaded Carbon

Conc

Tails

Conc

Tails

Gravity concentrator

Gemine table

Activated Carbon

GOLD PROCESSING FLOWSHEET

Page 10: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

Stamp mill

Ore

Boiler

Cyanidation & adsorption tanks

Smelting furnace

Bullion

Loaded Carbon

Conc

Tails

TailsGravity concentrator

Gemine table

Activated Carbon

GOLD PROCESSING FLOWSHEET

Page 11: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

EXPLORATION

MINING

CONCENTRATION

Crushing, Grinding & Flotation

SMELTING AND CONVERTING

BASE METAL REFINING

PRECIOUS METAL REFINING

Ore

High grade concentrate

SO2 rich off-gas

Slag

Tailings

Nickel, copper & cobalt

Gold & Silver

Platinum, Rhodium, PalladiumRuthenium, Irridium & Osmium

High grade matte

PGMs VALUE CHAIN

Page 12: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

Flotation Process to Upgrade PGMs & Base Metals

The PGMs and Base Metals are floated using specialised reagents

Page 13: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

EXPLORATION

MINING

CONCENTRATION

Crushing, Grinding & Flotation

SMELTING AND CONVERTING

BASE METAL REFINING

PRECIOUS METAL REFINING

Ore

High grade concentrate

SO2 rich off-gas

Slag

Tailings

Nickel, copper & cobalt

Gold & Silver

Platinum, Rhodium, PalladiumRuthenium, Irridium & Osmium

High grade matte

BNC,UNKI&MIMOSA

BENEFICIATION

Page 14: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

EXPLORATION

MINING

CONCENTRATION

Crushing, Grinding & Flotation

SMELTING AND CONVERTING

BASE METAL REFINING

PRECIOUS METAL REFINING

Ore

High grade concentrate

SO2 rich off-gas

Slag

Tailings

Nickel, copper & cobalt

Gold & Silver

Platinum, Rhodium, PalladiumRuthenium, Irridium & Osmium

High grade matte

ZIMPLATS

BENEFICIATION

Page 15: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

THE CASE FOR VALUE ADDITIONFluctuating metal prices place producers at a

disadvantageEmployment creation

Page 16: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

RAIL NETWORK AND DISTANCE FROM PORTS

Centre Rail Distances (km)

Beira Maputo Durban Richards Bay

Gweru 869 967 1,764 1,684

Bulawayo 1,051 1,083 1,880 1,800

Hwange 1,389 1,421 2,218 2,138

Mutare 290 1,546 2,641 2,561

Beitbridge 1,333 745 1,598 1,518

Chicualacuala 1,300 536 1,879 1,799 G. Dzinomwa

Page 17: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

Page 18: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

Diamond Cutting & Polishing

G. Dzinomwa

Page 19: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

VALUE ADDITION

DENTALEQUIPMENT

AUTO CATALYST

JEWELLERY

PLATINUMINVESTMENTS

Page 20: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

VALUE ADDITION

GOLD

ELECTRONICS

JEWELLERY

INVESTMENT

GOLD COINS

Page 21: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

VALUE ADDITION

COPPER COPPER CABLE

Page 22: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

VALUE ADDITION

NICKEL

STAINLESS STEEL

Page 23: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

VALUE ADDITION

OFF-GAS

FERTILIZER

CHEMICALS

Page 24: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

VALUE ADDITION:refining of by-products from conversion of coal to coke. Crude benzole to benzene, toluene & xylene.Crude tar to creosote, road tar and soft pitch

Page 25: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa© Rowan Gibson

HOW DO WE GET WHERE WE WANT TO GO???

BENEFICIATION & VALUE ADDITION

Page 26: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

© Rowan Gibson

LeadershipProcesses, Equipment and Tools

Leadership and Structure

Culture and Values

Policies for growth & efficiency

People and Skills

G. Dzinomwa

Page 27: G. Dzinomwa. PRESENTATION OUTLINE REQUIREMENTS FOR BENEFICIATION & VALUE ADDITION BENEFICIATION & VALUE ADDITION METHODS & TECHNOLOGY THE CASE FOR (ADVANTAGES

G. Dzinomwa

Thank you for listening!!!!!!!!