future factory today energy/eve… · clients owning several houses (social housing) cost need to...
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Future Factory today
tailor made mass customizationto speed up energy renovation
Lianda Sjerps-Koomen
Current renovation speed lower than building speed after ww2:
Backlog: how do we catch up?
Energy and Climate
need to increase energy performance for a CO2 neutral world
Post war building stock needs renovation
Net Zero energy & 2050 ready
Renovation and new homes
Dutch market leaders prefab facades
Current location capacity ca. 3000 houses / year
Quick & hassle-free: prefab sandwich facades
Future Factory is mission oriented innovation
29 partners
Businesses, housingassociations, knowledgeinstitutes
System change
Potential of productivity improvement in building sector is significant
Source: McKinsey 2017
Future Factory
Full integration of energy systems and facades/roof
Large scale production(>10k/yr)
Mass customization
Future Factory innovates from client to factory and building place
Present factories serve as living lab
K
L
A
N
T
PROPOSITION
VERKOOPKANAALParticulieren
OEMCOMPONENT
FACTORY
KNOWELEDGEPARTNER
SUPPLIERS1ST TIER
GEVELMODULE
DAKMODULE
INSTALLATIE MODULE
SOFTWARE
EVERUSE
ASSAMBLAGE
SUPPLIERS2ST TIER
SUPPLIERS5ST TIERRAW MATERIALS
PRESTATIE GARANTIE
SERVICES
VERKOOPKANAALVerhuurders
IMPLEMENTATIEPARTNER
ONTWIKKEL PARTNER
subsidienemer
KENNIS PARTNER
subsidienemer
OEM PARTNER
In opdracht
ADVISSEUR
In opdracht
KLANT / EINDGEBRUIKER
today:
Industry 1.1Energy modules
Industry 1.1 – building method timber frame
Industry 1.1 – building method sandwichpanels
Strong facade with full-surface bonding
Rc value 7
Prefab incl. windows, doors, cladding
Quality from the factory provides certainty
No thermalbridges
High-rise facade in 1 day
No scaffolding
Direct from scan to assembly
1 day preparation and 1 day assembly
File to factory
Patented vacuum adhesive technology
Intelligence process in machines:glue machine / CNC / brick slip robot
Fast "time to market" developments
More information on www.rcpanels.com andvideo
Geen koudebrugIndustrialisation =
affordability and speed
We need to scale energy retrofits
Renovation needs to catch up speed
Net Zero Energy retrofit is currently happening with business case for clients owning several houses (social housing)
Cost need to come down further to reach wider market (including private home-owner)
Scale ánd innovation needed
Setting performance based targets and norms, and incentive for first movers helps
Energy modules: heat, cold, PV, ventilation, data, etc.
Facade
Roof
Client portal and Digitization
Research
Investm
ents
In total 180 workpackages, investing ca. 30 M Euro
Integrated R&D product process
Examples of integrationresearch questions
PV integration and temperature: new PV design (TUD O.Isabella, M.Zeman)
Integrating HP, storage and ventilation: form free & certificates?
Material use and circularity: closing loops + biobased
Examples of doing lessbut smarter
Drones for data based tailoring
Assembly method without scaffolding
Net functions: do we need all material?
do we need boxes in boxes?
do we need window frames?
Digital factory today: file2factory
Industry 4.0 for mass customization
Parametric design on same technical basis, directly coupled to costs and production
Example mass customization
Start with the end in mind
Successful renovations start with the end in mind. Production as well!
Fair and integral assessment
Suitable for large volumes and speed
Hassle-free and regret free
High quality and affordability, available today
