future bio-products based on new technology platforms€¦ · mwp symposium_october 2012_p laine...
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Future bio-products based on new technology platforms
Pasi Laine President
Metso Pulp, Paper and Power
© Metso
Metso in a nutshell
• 2011 net sales EUR 6.6 billion • 30,000 professionals based in
over 50 countries • Shares listed on NASDAQ OMX
Helsinki Ltd.
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Net sales by segment (%)
Mining and Construction Automation Pulp, Paper and Power Others
© Metso
Metso’s biorefining technologies
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Pulp, paper and power
• We enable our customers to increase use of renewable raw materials
• We work closely with our customers to continuously bring new and fit-for-purpose products and processes to the market
• We have the widest offering and most extensive experience in pulp, paper and bioenergy solutions
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North America
South America
EMEA China
Asia- Pacific
Metso’s Pulp, Paper and Power in 2011 • Net sales: 2,703 Me • Profitability (EBITA): 219 Me, 8.1% • Orders received: 3,225 Me
Orders received by area (Me)
© Metso
Technology and services offering
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Pulp and paper customers
© Metso
We continuously invest in R&D
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Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists
Pilot and research facilities Pulp • Chemical, mechanical and recycled fiber
pulping • Bleaching • Air systems Paper • Paper and board machines • Tissue machines • Coating, calendering and winding • Air systems • Printing with Forest Pilot Center Power • Power generation
© Metso
Biorefining technologies: renewable raw materials to recyclable products and renewable energy
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Raw materials
Power generation Bio fuel refining Pulp & Paper Customers industries
Metso technologies and solutions
Wood Recycled paper Agro Waste
Power generation Gasification Pyrolysis
Pulping Recovery
Paper, board and tissue making
Heat Electricity Chem pulp Diss pulp Mech pulp Paper
Bio gas Bio fuels Nano cellulose New paper grades End products
Board Tissue
Metso services and customer support
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Enhancing existing processes
© Metso
Metal belt technology for paper and board calendering
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Application metal belt technology for paper
and board making Benefits less raw material needed due to
increased bulk and stiffness increase of production by upto
40% over 700 million extra 1-liter
milk cartons can be produced from fiber saved in a 300.000 ton board machine
improves product quality
© Metso
Spray technology for sizing application
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Application starch sprayed directly to
the web high efficiency applied first for containerboards Benefits improved strength properties reduced life cycle cost increased production capacity
Innovations in biomass utilization
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Gasification: Lahti Energia Oy, Lahti, Finland
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Plant output: 50 MWe and 90 MWth (world’s largest)
Waste is turned into combustible gas, which is cooled, cleaned and combusted in a high-efficiency gas boiler to produce steam for a steam turbine
High- efficiency conversion of recycled waste to energy and reduction of fossil fuels
Start up: April 2012
© Metso
Bio oil: Pyrolysis for bio oil production, Fortum, Joensuu, Finland
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Demonstration plant to produce bio oil, by pyrolysis, from forest residue and other biomasses
Bio oil can be used instead of heavy fuel oil
Annual production 50,000 tons from 225,000 m3 of forest residue and sawdust
Helps reduce CO2 emissions by 59,000 tons per year
Turnkey delivery, start-up in autumn 2013
© Metso
Lignin extraction
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Application extract lignin for biorefinery
production and replacement of fossil fuels
Benefits increase in pulp mill production extracted lignin can be dried
and used as fuel replacing oil or natural gas
lignin can also be used as raw-material for various chemicals and in a longer perspective low cost carbon fibres
© Metso
Nanocellulose: paper and board applications
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Application Potential to create new paper
and board features New fiber-based composite
materials for packaging and construction applications
Optical, electronic, sensing, thermal, surface texture and antibacterial materials
Benefits Reinforcing additive Less fibers or lower quality fibers Improved barrier properties
© Metso
Summary
• We believe that pulp, paper and power industry has a bright future
• We work together with our customers in enhancing existing process
• We add value into biomass utilization by developing new processes for our pulp, paper and power customers
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Thank you!