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Future bio-products based on new technology platforms Pasi Laine President Metso Pulp, Paper and Power

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Page 1: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

Future bio-products based on new technology platforms

Pasi Laine President

Metso Pulp, Paper and Power

Page 2: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Metso in a nutshell

• 2011 net sales EUR 6.6 billion • 30,000 professionals based in

over 50 countries • Shares listed on NASDAQ OMX

Helsinki Ltd.

MWP Symposium_October 2012_P Laine 2

41

40

12 7

Net sales by segment (%)

Mining and Construction Automation Pulp, Paper and Power Others

Page 3: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Metso’s biorefining technologies

MWP Symposium_October 2012_P Laine 3

Pulp, paper and power

• We enable our customers to increase use of renewable raw materials

• We work closely with our customers to continuously bring new and fit-for-purpose products and processes to the market

• We have the widest offering and most extensive experience in pulp, paper and bioenergy solutions

599

855

1 098

345

328

North America

South America

EMEA China

Asia- Pacific

Metso’s Pulp, Paper and Power in 2011 • Net sales: 2,703 Me • Profitability (EBITA): 219 Me, 8.1% • Orders received: 3,225 Me

Orders received by area (Me)

Page 4: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Technology and services offering

MWP Symposium_October 2012_P Laine 4

Pulp and paper customers

Page 5: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

We continuously invest in R&D

MWP Symposium_October 2012_P Laine 5

Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

Pilot and research facilities Pulp • Chemical, mechanical and recycled fiber

pulping • Bleaching • Air systems Paper • Paper and board machines • Tissue machines • Coating, calendering and winding • Air systems • Printing with Forest Pilot Center Power • Power generation

Page 6: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Biorefining technologies: renewable raw materials to recyclable products and renewable energy

6

Raw materials

Power generation Bio fuel refining Pulp & Paper Customers industries

Metso technologies and solutions

Wood Recycled paper Agro Waste

Power generation Gasification Pyrolysis

Pulping Recovery

Paper, board and tissue making

Heat Electricity Chem pulp Diss pulp Mech pulp Paper

Bio gas Bio fuels Nano cellulose New paper grades End products

Board Tissue

Metso services and customer support

MWP Symposium_October 2012_P Laine

Page 7: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

Enhancing existing processes

Page 8: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Metal belt technology for paper and board calendering

MWP Symposium_October 2012_P Laine 8

Application metal belt technology for paper

and board making Benefits less raw material needed due to

increased bulk and stiffness increase of production by upto

40% over 700 million extra 1-liter

milk cartons can be produced from fiber saved in a 300.000 ton board machine

improves product quality

Page 9: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Spray technology for sizing application

MWP Symposium_October 2012_P Laine 9

Application starch sprayed directly to

the web high efficiency applied first for containerboards Benefits improved strength properties reduced life cycle cost increased production capacity

Page 10: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

Innovations in biomass utilization

Page 11: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Gasification: Lahti Energia Oy, Lahti, Finland

MWP Symposium_October 2012_P Laine 11

Plant output: 50 MWe and 90 MWth (world’s largest)

Waste is turned into combustible gas, which is cooled, cleaned and combusted in a high-efficiency gas boiler to produce steam for a steam turbine

High- efficiency conversion of recycled waste to energy and reduction of fossil fuels

Start up: April 2012

Page 12: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Bio oil: Pyrolysis for bio oil production, Fortum, Joensuu, Finland

MWP Symposium_October 2012_P Laine 12

Demonstration plant to produce bio oil, by pyrolysis, from forest residue and other biomasses

Bio oil can be used instead of heavy fuel oil

Annual production 50,000 tons from 225,000 m3 of forest residue and sawdust

Helps reduce CO2 emissions by 59,000 tons per year

Turnkey delivery, start-up in autumn 2013

Page 13: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Lignin extraction

MWP Symposium_October 2012_P Laine 13

Application extract lignin for biorefinery

production and replacement of fossil fuels

Benefits increase in pulp mill production extracted lignin can be dried

and used as fuel replacing oil or natural gas

lignin can also be used as raw-material for various chemicals and in a longer perspective low cost carbon fibres

Page 14: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Nanocellulose: paper and board applications

MWP Symposium_October 2012_P Laine 14

Application Potential to create new paper

and board features New fiber-based composite

materials for packaging and construction applications

Optical, electronic, sensing, thermal, surface texture and antibacterial materials

Benefits Reinforcing additive Less fibers or lower quality fibers Improved barrier properties

Page 15: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

© Metso

Summary

• We believe that pulp, paper and power industry has a bright future

• We work together with our customers in enhancing existing process

• We add value into biomass utilization by developing new processes for our pulp, paper and power customers

MWP Symposium_October 2012_P Laine 15

Page 16: Future bio-products based on new technology platforms€¦ · MWP Symposium_October 2012_P Laine Contribution and resourcing • Annual spend EUR 70 million • Over 600 R&D specialists

Thank you!