fusion babbitting co 24-7 babbitt bearing repair

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FUSION BABBITTING CO., INC. Your Quality Bearing Vendor Delivery: Whatever you need ! “ We will work around your schedule 24-7.” Milwaukee, Wisconsin

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Fusion Babbitting Company in Milwaukee, WI-We repair and manufacture new babbitt bearings for turbines, pumps, electric motors and any other babbitted components. ISO 9001: 2008 certifiedMark McKindley 800-613-5118

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Page 1: FUSION Babbitting Co 24-7 babbitt bearing repair

FUSION BABBITTING CO., INC.

Your Quality Bearing Vendor Delivery: Whatever you need !

“ We will work around your schedule 24-7.”

Milwaukee, Wisconsin

Page 2: FUSION Babbitting Co 24-7 babbitt bearing repair

FUSION’S HISTORY

• Started In 1988

• Over 40 Years Of Experience In The Industry

Page 3: FUSION Babbitting Co 24-7 babbitt bearing repair

QUALITY CONTROL

• “QUALITY IS OUR FIRST PRIORITY”

• Level II Ultra Sonic Testing

• Dye Penetrant Inspection

• Meg Testing

• Meet Or Exceed OEM Specs

• Original OEM Drawings Available

Page 4: FUSION Babbitting Co 24-7 babbitt bearing repair

QUALITY CONTROL

• Level II Ultra Sonic Testing

Page 5: FUSION Babbitting Co 24-7 babbitt bearing repair

QUALITY CONTROL

• Dye Penetrant Testing

Page 6: FUSION Babbitting Co 24-7 babbitt bearing repair

QUALITY CONTROL

• Meg Testing

Page 7: FUSION Babbitting Co 24-7 babbitt bearing repair

CERTIFIED BABBITT

• Fusion Analyzes All Babbitt To Ensure The

Highest Quality

BABBITT SPEC. NO. TIN % COPPER % ANTIMONY % LEAD % ARSENIC %ASTM B23-49 GR.1 90-92 4-5 4-5 .35 max .10 maxASTM B23-49 GR.2 88-90 3-4 7-8 .35 max .10 maxASTM B23-49 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max

SAE 11 86-88 5-6 6-7 .35 max .10 maxSAE 12 88-90 3-4 7.25-7.50 .35 max .10 max

QQT-390 GR.2 88-90 3-4 7-8 .35 max .10 maxQQT-390 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max

ACM-3021 88-90 3-4 7-8 .05 max .01 maxACM-3022 82.5-84.5 5-6 10-12 .50 max .10 max

Standard Babbitt Specifications

Page 8: FUSION Babbitting Co 24-7 babbitt bearing repair

QUALITY OF BOND

• Fusion’s Babbitting Procedures Ensures The Highest Quality Bond In The Industry 98-100%

• Mechanically And Chemically

Page 9: FUSION Babbitting Co 24-7 babbitt bearing repair

CENTRIFUGAL CASTING

• Fusion’s Capable Of Spin Casting Up To 60” Outside Diameter

• 7000 lbs.

Page 10: FUSION Babbitting Co 24-7 babbitt bearing repair

Why?Centrifugal Casting

• Centrifugal casting forces molten babbitt against a spinning bearing wall under relatively high pressure. This force combined with a rapid water cooling, means the best bond and extended life for your bearing.

• The process also ensures that the babbitt bearing surface is free of impurities and imperfections.

• Fusion Babbitting will provide a bond certifications

Page 11: FUSION Babbitting Co 24-7 babbitt bearing repair

STATIC POURING

• Years Of Experience Working With Babbitt Allows Fusion To Keep A Quality Bond Even When Static Pouring

Page 12: FUSION Babbitting Co 24-7 babbitt bearing repair

STATIC POURING

Page 13: FUSION Babbitting Co 24-7 babbitt bearing repair

MACHINING CAPABILITIES

• Fusion Is Capable Of Machining To Exact Tolerances On All Types Of Parts

Page 14: FUSION Babbitting Co 24-7 babbitt bearing repair

MACHINING CAPABILITES

Page 15: FUSION Babbitting Co 24-7 babbitt bearing repair

INDUSTRIES SERVED

• Aluminum Mills• Cement Plants• Chemical Plants• Crushed Stone

Producers• Fossil Plants• Hydro/Pump Storage

Plants

Page 16: FUSION Babbitting Co 24-7 babbitt bearing repair

INDUSTRIES SERVED

• Motor Repair Shops• Nuclear Plants• OEM’S• Shipyards• Steel Mills• Paper Mills

Page 17: FUSION Babbitting Co 24-7 babbitt bearing repair

ROLL GRINDER BEARING FOR REPAIR

• HD 425 GRINDER • LOWER BEARING

Page 18: FUSION Babbitting Co 24-7 babbitt bearing repair

FIELDS OF APPLICATION

• Compressors• Excavating Equipment• Fans-Blowers• Large Electric

Equipment• Mining Equipment• Pumps Rolling Mills• Generators-Turbines

Page 19: FUSION Babbitting Co 24-7 babbitt bearing repair

APPLICATIONS

• Babbitt Liners• Exciter Bearings• Fan Bearings• Fan Motor Bearings

Page 20: FUSION Babbitting Co 24-7 babbitt bearing repair

APPLICATIONS

• Generator Bearings• Hydro Guide Bearings• Hydro Guide Shoes• Motor Bearings

Page 21: FUSION Babbitting Co 24-7 babbitt bearing repair

APPLICATIONS

• Oil Deflectors• Pinion Stand Bearings• Pump Bearings• Tapered Land Thrust

Plates / Thrust Shoes

Page 22: FUSION Babbitting Co 24-7 babbitt bearing repair

APPLICATIONS

• Tilt Pad (Journal/Thrust) Bearings

• Trunion Bearings• Turbine Bearings• 3pc. Upper&Lower

Guide Bearings

Page 23: FUSION Babbitting Co 24-7 babbitt bearing repair

CAPABILITIES

• Fusion Is Capable Of Bearing Shell Repair With:

• FLAME ARC METAL Spray

– Phenolic Tubing (Insulation)

– Fiberglass Tape (Insulation)– Nickel Plating

Page 24: FUSION Babbitting Co 24-7 babbitt bearing repair

Turbine Bearings

• Re babbitt ID & machine OD.• Re machine spherical fit and blue check.

Page 25: FUSION Babbitting Co 24-7 babbitt bearing repair

Metal Arc Spraying

Page 26: FUSION Babbitting Co 24-7 babbitt bearing repair

Re-babbitt, build up OD. 2 areas AND machine.

Complete Rebuild

Page 27: FUSION Babbitting Co 24-7 babbitt bearing repair

CAPABILITIES

• Along With Rebuilding Bearings; Fusion Also Manufactures New Bearings

• Reverse Engineering

Service (on site if needed)

Page 28: FUSION Babbitting Co 24-7 babbitt bearing repair

New Bearings

Page 29: FUSION Babbitting Co 24-7 babbitt bearing repair

Reverse Engineer and Improve

Casting bearing shell. Improved to Forging bearing shell.

Page 30: FUSION Babbitting Co 24-7 babbitt bearing repair

TAPERED LAND THRUST PLATES (Inactive)

Page 31: FUSION Babbitting Co 24-7 babbitt bearing repair

TAPERED LAND THRUST PLATE (Active)

Page 32: FUSION Babbitting Co 24-7 babbitt bearing repair

Hydrogen Seal

• Re-Babbitt and Re-Machine

Page 33: FUSION Babbitting Co 24-7 babbitt bearing repair

Random Pictures

Page 34: FUSION Babbitting Co 24-7 babbitt bearing repair

Random Pictures New Hydro Bearing

Page 35: FUSION Babbitting Co 24-7 babbitt bearing repair

Random Pictures (BOND)