furnace area & volume (1)

8/12/2019 Furnace Area & Volume (1)

1/22

UNIT JOTUN CARBOLINE INTERNATIONAL

Jotatemp 650 Thermaline 4001 Gray Intertherm 50

RM/L 580.00 165.80 65.00

D.F.T micron 125 25 25

Area/Litre m2/litre 6.1 21 18

D.F.T micron 250 250 250

Volume litre/m2 3.05 2.1 1.8

C 649 500 540

C 18 2.7 25

- 12 months at 24'C 12 months min at 25'C

- Store indoor -

8 - 10 weeks by sea-freight 3 -

4 weeks by airfreight

included

not included. Paint is

supplied from USA included

- Not Specified

for Furnace 1 - 3 Consumption L 712.60 490.64 420.55

Area = 233.64 m2

for Furnace 4 - 5 Consumption L 648.40 446.44 382.66

Area = 212.59 m2

PRODUCT

Product Code

Price

Theoretical Coverage

Applied Coverage

Storage Life

Delivery Period

FOB

Flash Point

Shelf Life

Max. Temperature


2/22

Painting Area Volume of Scaffolding

x1 233.64 399.20

x2 233.64 399.20

x3 233.64 399.20

x4 212.59 368.73

x5 212.59 368.73

x6 212.59 368.73

Scaffold Volume, V

= *(ro^2 - r3^2)*(H+1.0) (m3)Furnace

Furnace Surface Area, A

= 2*ri*h1 (m2)


3/22


4/22

3.142


5/22

Height in mm Dia in mm Area in Mt2

Final Area with

10% Flex

Req Of

Scaffolding in

Mt3

Unit Rate Of

scaffolding in

RM /Mt3

Consumption of

paint in Ltr

Unit Price Of

paint/Ltr.

Furnace-1 6700 11100 233.64 257.00 399.20 35.00 783.85 580.00

Furnace-2 6700 11100 233.64 257.00 399.20 35.00 783.85 580.00

Furnace-3 6700 11100 233.64 257.00 399.20 35.00 783.85 580.00

Furnace-4 6700 10100 212.59 233.85 368.73 35.00 713.24 580.00

Furnace-5 6700 10100 212.59 233.85 368.73 35.00 713.24 580.00

Furnace-6 6700 10100 212.59 233.85 368.73 35.00 713.24 580.00

To be hired Equipment Qty Unit Rate

Period in

month Total cost Total cost

Compressor 350 CFM 2 5,400.00 1 10,800.00

Blasting Pod 4 5,400.00 1 21,600.00

Storage Porta cabin 1 1,800.00 1 1,800.00

Bus 42 Seater 1 15,000.00 1 15,000.00

Man Power Jun Sal/Month in RM

OT @2Hr/Day

&@1.5T(26

WD) Total Sal

Project Engineer/Manager 1 0Painting Supervisor 2

Scaffolding Supervisor 2

Painting Foreman 2

Scaffolding Foreman 2

Grit Blaster 4

Spray painter 5 @25Mt2/paint

Brush painter 2 @5Mt2/painte

Scaffolder 5

Helper 8

Electrician 1

34

Other Cost

Licensing(0.01%)

Training(0.01%)

Documentation(0.01%)

Financing Charges(@12%)

Insurance(0.05%)

Miscellaneous (5%)

Mark up(Shall be decided by Mgt)


6/22

Selling Price


7/22

Height in mm Dia in mm Area in Mt2

Final Area with

10% Flex

Furnace-1 6700 11100 233.64 257.00

Furnace-2 6700 11100 233.64 257.00

Furnace-3 6700 11100 233.64 257.00

Furnace-4 6700 10100 212.59 233.85

Furnace-5 6700 10100 212.59 233.85

Furnace-6 6700 10100 212.59 233.85

To be hired Equipment Qty Unit Rate

Period in

month Total cost

Compressor 350 CFM 2 5,400.00 1 10,800.00

Blasting Pod 4 5,400.00 1 21,600.00

Storage Porta cabin 1 1,800.00 1 1,800.00

Bus 42 Seater 1 15,000.00 1 15,000.00

Man Power Jun Sal/Month in RM

Project Engineer/Manager 1

Painting Supervisor 2

Scaffolding Supervisor 2

Painting Foreman 2

Scaffolding Foreman 2

Grit Blaster 4

Spray painter 5

Brush painter 2

Scaffolder 5

Helper 8

Electrician 1

34


8/22

Other Cost

Licensing(0.01%)

Training(0.01%)



Insurance(0.05%)Miscellaneous (5%)


Selling Price


9/22

Req Of

Scaffolding in

Mt3

Unit Rate Of

scaffolding in

RM /Mt3

Consumption of

paint in Ltr

Unit Price Of

paint/Ltr.

Consumption of

Thinner in Ltr

Unit Price Of

Thinner/Ltr.

399.20 35.00 539.70 165.80 0.00 14.50

399.20 35.00 539.70 165.80 0.00 14.50

399.20 35.00 539.70 165.80 0.00 14.50

368.73 35.00 491.09 165.80 0.00 14.50

368.73 35.00 491.09 165.80 0.00 14.50

368.73 35.00 491.09 165.80 0.00 14.50

for spray application

Total cost

OT @2Hr/Day

&@1.5T(26

WD) Total Sal

0

@25Mt2/painter/day

@5Mt2/painter/day


10/22


11/22

Total cost of

Paint

Total Cost of

Thinner

Cost of Other

consumables @ 20%

of Paint & Thinner

Total Cost Of

Scaffolding in RM

Total Cost

of

Material &

Services

89,482.26 0.00 13,972.00

89,482.26 0.00 13,972.00

89,482.26 0.00 13,972.00

81,421.89 0.00 12,905.55

81,421.89 0.00 12,905.55

81,421.89 0.00 12,905.55


12/22


13/22

Other Cost

Licensing(0.01%)

Training(0.01%)



Insurance(0.05%)Miscellaneous (5%)


Selling Price


14/22

Req Of

Scaffolding in

Mt3

Unit Rate Of

scaffolding in

RM /Mt3

Consumption of

paint in Ltr

Unit Price Of

paint/Ltr.

Consumption of

Thinner in Ltr

Unit Price Of

Thinner/Ltr.

399.20 35.00 462.60 65.00 19.00

399.20 35.00 462.60 65.00 19.00

399.20 35.00 462.60 65.00 19.00

368.73 35.00 420.93 65.00 19.00

368.73 35.00 420.93 65.00 19.00

368.73 35.00 420.93 65.00 19.00

Total cost

OT @2Hr/Day

&@1.5T(26

WD) Total Sal

0

@25Mt2/painter/day

@5Mt2/painter/day


15/22


16/22

Total cost of

Paint

Total Cost of

Thinner

Cost of Other

cosumables @

20% of Paint &

Thinner

Total Cost

Of

Scaffoldin

g in RM

Total Cost

of

Material &

Services

30,069.00 13,972.00

30,069.00 13,972.00

30,069.00 13,972.00

27,360.45 12,905.55

27,360.45 12,905.55

27,360.45 12,905.55


17/22

Activities

DATE 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3

Delivery Of Container to Site

Delivery Of Scaffolding Material to Site

Setting up & Connectivities to Site

Erection of Scaffolding for furnace -1,2&3

Erection of Scaffolding for furnace -4Erection of Scaffolding for furnace -5

Erection of Scaffolding for furnace -6

Removal Of Scaffolding

Grit Blasting to Furnace 1






Application of 1st

Coat Primer to Furnace-1

Application of 2nd


Application of 1st

Coat of Paint to Furnace-1

Application of 2nd

Coat Paint to Furnace-1

Application of 3rd


Application of 1st


Application of 2nd


Application of 1st


Application of 2nd


Application of 3rd


Application of 1stCoat Primer to Furnace-3

Application of 2nd


Application of 1st


Application of 2nd


Application of 3rd


Application of 1st


Application of 2nd


Application of 1st


Application of 2nd


Application of 3rdCoat Paint to Furnace-4

Application of 1st


Application of 2nd


Application of 1st


Application of 2nd


Application of 3rd


Application of 1st


Application of 2nd


May-2014


18/22

Application of 1st


Application of 2nd


Application of 3rd


Documentation & Handing Over


19/22

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

June-2014


20/22


21/22

Categories

Date : 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4

Project Engineer/Manager 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Painting Supervisor 2 2 2 2 2 2 2 2 2 2 2 2

Scaffolding Supervisor 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Painting Foreman 2 2 2 2 2 2 2 2 2 2 2 2

Scaffolding Foreman 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2Grit Blaster 4 4 4 4 4 4 4 4 4 4 4 4

Spray painter 5 5 5 5 5 5 5 5 5 5 5 5

Brush painter 2 2 2 2 2 2 2 2 2 2 2 2

Scaffolder 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

Helper 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

Electrician 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TOTAL : 10 19 19 19 34 34 34 34 34 34 34 34 34 34 34 34

May-2014


22/22

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 24 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

5 5 5 2 2 2 2 2 2 2 2 5 5 5 5 5 5 5

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

34 34 34 31 31 31 31 31 31 31 31 34 34 34 34 34 34 34

Jun-2014

furnace area & volume (1)

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