fs3 fleet™ series - polyjohn.com · fs3-3 assembly may 2013 page 1 of 16 fs3 fleet™ series...
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FS3-3 Assembly May 2013Page 1 of 16
FS3 Fleet™ SeriesFresh Flush Model
Assembly ManualU.S. PATENTS: 5,500,960 - 5,500,962 - 5,560,050 - 6,199,222 D 360,471
Exterior Height 91 in 231 cm
Interior Height 83 in 211 cm
Exterior Width 47 in 119 cm
Interior Width 45.7 in 116 cm
Exterior Length (Runner Base) 48 in 122 cm
Exterior Length (Optional Signature Style Handle Base) 47 in 119 cm
Interior Length 43 in 109 cm
Weight - Flush 243 lb. 110 kg
Door Frame Height (ID) 75 in 191 cm
Door Frame Width (ID) 26 in 66 cm
Side Panel Decal Area 6 in X 37 in 15 cm X 94 cm
Door Decal Area 22.5 in X 29 in 57 cm X 74 cm
Seat Height 19.5 in 49.5 cm
POLYJOHN
USAPolyJohn Enterprises Corp.
2500 Gaspar Ave.Whiting, IN 46394
Phone: 800-292-1305 Fax: [email protected]
POLYJOHN
WORLDWIDEPolyJohn (UK) Ltd.
Equinox 1 Audby LaneWetherby, England LS22 7RDPhone: 44 (0) 1937-583333
Fax: 44 (0) [email protected]
POLYJOHN
CANADAPolyJohn Canada
P.O. Box 2300199 Forest Plain Rd.
Orillia, Ontario LV3 6S2Phone: 800-465-9590
Fax: [email protected]
SPECIFICATIONS
DIMENSION IMPERIAL METRIC
TD04
-100
0 Pa
per
Tow
el D
ispe
nser
(4) P
C-00
0102
Riv
et(4
) PC-
0001
06 W
ashe
r
LS04
-000
1 So
apD
ispe
nser
(3) P
C-00
0102
Riv
et
(3) P
C-00
0106
Was
her
PC-0
0049
0 T.
P. D
ispe
nser
PC-0
0076
0 Ro
dPC
-000
205M
Loc
k(4
) PC-
0001
00 R
ivet
(4
) PC-
0001
06 W
ashe
r
FS3-
0002
* Si
de w
/Hat
chPC
-100
451
Hat
ch w
/Cov
er(4
) PC-
0001
02 R
ivet
(3) P
C-00
0106
Was
her
(1) P
C-00
0110
Riv
et(1
) PC-
0001
11 W
ashe
r (5
) PC-
0001
92 S
ems
Scre
w
PC-1
0014
6 Ca
ble
Teth
er
FS1-
0062
Lef
t Rea
r Ext
rusi
on(9
) PC-
0001
04 R
ivet
FS1-
0061
Top
Rear
Ext
rusi
on(5
) PC-
0001
04 R
ivet
(3) S
G1-
0037
Inne
r Scr
een
(3) S
G1-
0038
Out
er S
cree
n(6
) PC-
0001
02 R
ivet
(6
) PC-
0001
06 W
ashe
r
FS1-
0063
Rig
ht R
ear E
xtru
sion
(9) P
C-00
0104
Riv
et
FS1-
0007
* Ro
of P
anel
(4) P
C-00
0100
Riv
et
(4) P
C-00
0106
Was
her
(4) P
C-00
0121
Was
her
FS3-
0026
*F F
resh
Flu
sh S
ink
(2) P
C-00
0103
Riv
et
(2) P
C-00
0106
Was
her
(1) P
C-00
0158
Scr
ew
FS3-
0025
*C F
lush
Was
te T
ank
(4) P
C-00
0103
Riv
et
(4) P
C-00
0106
Was
her
FS3-
0018
FC B
ase
Com
plet
eFS
3-00
18 H
andl
e/Ru
nner
Bas
eFS
3-00
19 H
andl
e Si
gnat
ure
Styl
e Ba
se (O
ptio
nal)
FS3-
0085
F Fl
ush
Styl
e Fl
oor
(8) P
C-00
0117
Riv
et
(2) S
G1-
0035
Lar
ge S
cree
n (2
) PC-
0001
02 R
ivet
(2
) PC-
0001
06 W
ashe
r
PC-0
0020
4 To
ilet S
eat
PJN
3-00
09*
Urin
al(2
) PC-
0001
01 R
ivet
(2
) PC-
0001
06 W
ashe
r
SG1-
0080
G V
ent S
tack
(1) P
C-00
0117
Riv
et
FS3-
0003
* Fr
ont A
ssem
bly
(17)
PC-
0001
04 R
ivet
(4
) PC-
0001
59 1
/4-2
0 x
3-1/
2” B
olt
(4) P
C-00
0123
Was
her
(4) P
C-00
0140
Nyl
ock
Nut
-F
S3-0
060
Doo
r Jam
b-P
C-10
0787
Ser
ial I
.D. P
late
-(2) P
C-00
0108
Riv
et
-FS1
-000
5*C
Com
plet
e D
oor
--FS
1-00
05*
Flee
t Doo
r--
(3)P
C-10
0170
Hin
ge A
ssem
bly
--(6
) PC-
0001
16 R
ivet
--
(3) P
C-00
0160
5/1
6” x
3/4
” Bol
t--
(3) P
C-00
0161
5/1
6” F
lat W
ashe
r--
(3) S
G1-
0037
Inne
r Scr
een
--(3
) SG
1-00
38 O
uter
Scr
een
--(6
) PC-
0001
04 R
ivet
--
(6) P
C-00
0106
Was
her
TM01
-000
3 M
irror
PC-0
0036
7 Pu
sh-In
Fas
tene
r
SG1-
0032
Ret
ain
Plat
e
FS1-
0034
* D
oor P
anel
Cov
er
(4) P
C-00
0158
Scr
ew
(2) P
C-00
0147
Scr
ew
SG1-
0030
Slid
e La
tch
PC-0
0060
4 Ru
bber
Cov
erPC
-000
606
Foot
Pum
p(6
) PC-
0001
06 W
ashe
r (6
) PC-
0002
31 S
crew
PC-0
0018
1S S
prin
g Cl
ip(2
) PC-
0001
04 R
ivet
SG1-
0031
C Sl
ide
Latc
h Co
ver P
late
SG1-
0031
Slid
e Co
ver P
late
SA1-
0017
Han
dle
U B
olt
(2) P
C-10
0796
Gro
mm
et
FS1-
0004
* Re
ar P
anel
(4) P
C-00
0192
Sem
s Sc
rew
PC-0
0022
3 H
over
Han
dle
(2) P
C-00
0104
Riv
et
FS1-
0002
* Si
de P
anel
(5) P
C-00
0192
Lag
Scr
ew
* M
ust S
peci
fy C
olor
PC-0
0080
0 Sp
ring
Ass
embl
y
FS3-
3000
Fres
h F
lush
Tan
kEx
plo
ded
Vie
w
PC-0004161/2” Uniseal
FS3-0025*Fleet Flush Tank* Must Specify Color
**NOT SHOWNCH100-065 - Hose 1" I.D. x 65" Long
FS3-0022*Seat Base/Flush Bowl
(2) PC-000102 - Rivet(2) PC-000106 - Washer
PC-000304Secondary Filter
SG1-0013 Cup Flapper Valve
(2) PC-000235 - Bolt
PC-100611Flapper Pivot Rod
PC-100620Flapper Counterweight
(2) PC-000155 - Screw
PC-000303Primary Filter
(2) PC-000233 - Nut
PC-100372BBarbed Nozzle
PC-000352#12 Hose Clamp
PC-000232Screw
FT02-0011Prop Rod
PC-00023310-32 Nylon Lock Nut
PC-0003283/4” Barb x 1” Barbed Fitting
FS3-0025C Parts Listing
CH10
0-05
01”
x 5
0” H
ose
PC-0
0035
2H
ose
Clam
p #1
2
PC-0
0090
1 - F
ittin
g3/
4” M
pt x
1” H
ose
PC-0
0090
3 - V
alve
3-W
ay 3
/4” N
pt
PC-1
0021
3 - B
rack
et(2
) PC-
0001
35 -
Scre
w C
tsk
CH10
0-02
8H
ose
1” x
28”
CH10
0-02
5H
ose
1” x
25”
’
PC-1
0031
6 - E
lbow
1” B
arb
x 1”
Bar
b
PC-0
0041
73/
4” U
nise
al
PC-0
0035
2H
ose
Clam
p #1
2
PC-0
0090
1 - F
ittin
g3/
4” M
pt x
1” H
ose
PC-0
0090
0 - F
ittin
g3/
4” M
pt x
1” B
arb
PC-0
0035
2H
ose
Clam
p #1
2
PC-0
0037
0 - B
ushi
ng1/
2” S
pigo
t x 1
/8” F
pt
PC-0
0033
9 - E
lbow
Fem
ale
3/8”
Tub
e x
3/8”
Mpt
Fast
ener
s fo
r Bow
l(2
) PC-
0001
07 -
Rive
t (2
) PC-
0001
06 -
Was
her
PC-0
0031
0 -
Rubb
er W
ashe
r1”
x 2
“ x .0
31”
PC-0
0022
4 - L
ocki
ng C
lip(2
) PC-
0001
10 -
Rive
t (2
) PC-
0001
11 -
Was
her
PC-0
0058
1G -
Sink
Tap
(2) P
C-00
0104
- Ri
vet
(2) P
C-00
0106
- W
ashe
r
PC-0
0030
8Si
nk S
trai
ner
PC-0
0060
0 - F
oot P
ump
(4) P
C-00
0102
- Ri
vet
(4) P
C-00
0106
- W
ashe
r
PC-0
0055
1 - 1
/2” D
rain
Plu
gPC
-000
346
- 1/2
” O-R
ing
PC-0
0034
3 - P
last
ic N
ippl
e 1/
2” x
3“
PC-0
0041
73/
4” U
nise
al
CH07
5-02
8 - D
rain
Hos
e 3/
4” x
28”
PC-0
0035
1 - #
10 H
ose
Clam
p
PC-0
0022
5 - C
atch
Loc
k(2
) PC-
0001
10 -
Rive
t (2
) PC-
0001
11 -
Was
her
PC-0
0032
23/
4” F
pt x
3/4
” Bar
b
PC-0
0030
5Pl
astic
Filt
er
**N
OT
SHO
WN
PC-0
0078
2 - D
ecal
Not
for D
rinki
ng
PC-0
0078
3 - D
ecal
Tra
nspo
rt
PC-0
0079
0 - D
ecal
Foo
t Pum
p
PC-0
0041
51/
4” U
nise
al
CT3
8-00
65Tu
be 3
/8” x
6.5
”(t
ank
to p
ump)
CT3
8-04
6Tu
be 3
/8” x
46”
(pum
p to
tap)
FS3-
0052
- Fo
ot P
ump
Plat
e(2
) PC-
0001
35 -
Ctsk
Scr
ew
PC-0
0033
9 - E
lbow
Fem
ale
3/8”
Tub
e X
3/8”
Mpt
Up
dat
ed 1
0-31
-12
FS3-
0026
CF
- Fle
et S
ink
Flu
shin
g M
od
el
FS3-3 Assembly May 2013Page 5 of 16
GENERAL OVERVIEW
•These instructions are for restrooms shipped unassembled. Please retain these instructions for maintenance and repair purposes.•The FS3-3 Model restroom assembly will require two people.•All references to left, right, front and rear are as viewed from the front of the restroom.•Review the entire instruction manual prior to assembly.•Please follow the instructions in the order they are presented. •When using air operated screw drivers or impact wrenches, be sure that the torque setting does not exceed 28 inch pounds. Also, when using a battery-operated drill, set it to the lowest torque setting.•We strongly suggest that these restrooms, as with all portable structures, be transported and handled with care. Dropping the restroom when loading and unloading could cause damage to the door jamb and other components.
~~TOOLS REQUIRED FOR ASSEMBLY!~~
• Rivet Gun • Standard Slotted Screwdriver • Phillips Crosshead Screwdriver • Vise-Grips • Pliers • (2) Tapered Awls • Drill with a 13/64” Drill Bit • Socket Wrench with a 7/16” socket
FULL SCALE FASTENER DRAWINGS
(14) PC-000192 Sems
(4) PC-000140 Lock Nut
(4) PC-000123 - Washer
(4) PC-000121 - Washer
(1) PC-000117 - Rivet
(31) PC-000106 - Washer
(42) PC-000104 - Rivet
(8) PC-000100 - Rivet
(2) PC-000101 - Rivet
(9) PC-000102 - Rivet
(4) PC-000367 - NylonPush-In Fastener
(6) PC-00023110-32 x 1-1/2” Screw
(4) PC-000159 - Screw
(5) PC-0001581-1/2” Phillips Self
Tapping Screw
(6) PC-000103 - Rivet
(2) PC-0001473/4” Phillips SelfTapping Screw
FS3-3 Assembly May 2013Page 6 of 16
Step 1: Pump Installation
Place the PC-000604 rubber dust cover over the top of the pump and from the underside of the base, place the pump up into the hole in the fl oor. Line up the holes in the fl oor with the threaded inserts in the pump making sure that the barbed fi ttings of the pump point toward the holes drilled in the base (as shown on the left). Finish installation of the pump by tightening in place using (6) PC-000231 screws with (6) PC-000106 washers behind the heads of the screws.
PC-000231 Screw(6) Used in this step
PC-000106 Washer(6) Used in this step
Step 2: Tank-Sink Installation
Place the tank into the opening of the base. Locate the 1” reinforced hose coming out of the hole at the back of the waste tank. Pull about 3 feet of this hose out of the hole and route this hose down through the opening in-between the waste tank and the base. Place the sink on the base, lining up the 1/2” drain pipe, inserting into the corresponding hole in the tank. Insert the ends of the two hoses into the slot, reaching underneath the base to pull out the slack.
Slide a plastic rear extrusion onto each side of the rear panel making sure that the mitered ends are towards the top of the rear panel (where the fl y screens are, and the ribbed side of the extrusions are facing toward the outside of the restroom). Line up the holes in the rear extrusions with the holes in the rear wall panels. Insert awls into the center holes. Slide the right side wall panel (with hatch in corner) into the corresponding slot of the rear extrusion and remove the awl from that rear extrusion. Line up all of the holes and rivet from the inside, the rear extrusions, rear wall panel and side wall panel together using small fl ange, rivets, PC-000104. DO
NOT RIVET THE TOP HOLE IN EITHER OF THE EXTRUSIONS AT
THIS TIME. Remove the awl in the left extrusion and rivet together the left side wall panel, left rear extrusion, and rear panel, leaving the top hole for later.
Step 3: Sidewall Panels to Rear Extrusions and Rear Wall Panel
Right Side
Rear Panel
Right Rear Extrusion
PC-000104 Rivet
PC-000104 Rivet(16) Used in this step
FS3-3 Assembly May 2013Page 7 of 16
Insert the edge of the left side panel into the slot on the left side of the door jamb. Line up the holes in the jamb with the corresponding holes in the side panel. Rivet the second and third holes from the bottom as well as the top two holes using (4) PC-000104 rivets (as
shown on the left). Using holes in the jamb as a guide, drill three 13/64” holes into the side panel. Rivet the PC-000181 cable clip at the center two holes of the jamb using (2) PC-000104 rivets. Rivet the bottom hole using the same rivet. Wrap the cabana around the base of the unit resting the bottom edge of the sides on the ledge around the base. Slide the edge of the right side wall panel into the slot in the jamb. Line up the holes in the side panel with the corresponding holes in the jamb and rivet in place using (4) PC-000104 rivets. DO NOT RIVET THE SECOND HOLE FROM THE TOP
AT THIS TIME. Using a drill with a 13/64” drill bit, drill out the third hole from the top as well as the bottom hole. Rivet the bottom hole using a PC-000104 rivet. The PC-000223 grab handle gets attached to the jamb using (2) PC-000104 rivets at the second and third hole locations.
Step 4: Sidewall Panels to Door Jamb
PC-000104 Rivet(14) Used in this step
Step 5: Cabana to Base
Insert (4) PC-000159 bolts through the holes at the bottom of the jamb and into the slots in the base. On the back-side of the unit, center the rear panel on the base and fasten to the base using (4) PC-000192 sems. Gently lay the unit on it’s back. Place (4) PC-000123 washers and (4) PC-000140 nuts on the PC-000159 bolts at the front of the base. DO NOT TIGHTEN AT THIS
TIME. Close the door and tighten the bottom bolts (making sure that there is a 1/4” gap between the latch side of the door and the jamb). Open the door and tighten the top bolts.
PC-000192 Sems(4) Used in this step
PC-000140 Lock Nut(4) Used in this step
PC-000123 - Washer(4) Used in this step
PC-000159 - Screw(4) Used in this step
1/4” Gap BetweenDoor and Jamb
PC-000123 Washersand PC-000140 Nuts
FS3-3 Assembly May 2013Page 8 of 16
from sink (fresh)
to pumpinlet
from wastetank (recirc)
handle directionarrow up = fresh
arrow down = recirc
Step 6: Hose Connections
Route the hose coming from the rear of the waste tank through the 1-3/8” dia. hole in the base, (located closest to the right-hand side of the base). Place a PC-000352 hose clamp on the end of the hose and push the end of this hose onto the discharge side of the pump. Tighten the clamp. Place a PC-000352 hose clamp on the end of the hose coming from the right-hand side of the slot in the fl oor. Push the end of this hose on the fi tting at the bottom of the waste tank, and tighten the clamp. Route the remaining hose over the other hoses and through the 1-3/8” hole in the base. Place a PC-000352 hose clamp on the end of the hose, push the hose onto the intake side of the pump, and tighten the hose clamp.
Out To Waste Tank BowlIn From 3-Way Valve
Step 7: Cabana to Base (Continued)
Carefully stand the unit upright. Starting with the left of the unit, drive a PC-000192 sems screw through the pre-drilled hole in the front of the side panel. BE SURE NOT
TO OVERTIGHTEN AND STRIP OUT THE
PLASTIC. Continue around the left side of the unit, until you reach the rear extrusion. Repeat this process with the right side of the unit, starting with the front.
9 1 3 4 2
8
7
6
13
12
11
5 10
14
PC-000192 Sems(10) Used in this step
FS3-3 Assembly May 2013Page 9 of 16
On the inside of the unit, pull the tank forward in the opening of the fl oor. Locate the dimples in the lower portion of the rear and left wall panels. Drill four 13/64” holes through the dimples and into the back of the tank. Rivet from outside the restroom using (4) PC-000103 rivets with (4) PC-000106 back-up washers on the inside of the tank.
Step 8: Tank Installation
PC-000103 Rivet(4) Used in this step
PC-000106 Washer(4) Used in this step
Step 9: Sink Installation
Locate the dimples located on the middle portion of the rear and the right wall panels. Using a drill with a 13/64” drill bit, drill two holes through the side/rear and into the sink. Open up the sink. To unlock the sink, insert a long thin object (the key for the lock on the T.P. Dispenser works well) into the 1/4” hole directly below the bottom of the sink lid, and while pushing down on the front of the lid of the sink, push the (key) in to release the catch, and lift up the lid. Rivet in place using (2) PC-000103 rivets with (2) PC-000106 washers on the inside of the sink. Fasten the bottom of the sink in by driving a PC-000158 screw through the hole in the aluminum foot pump plate and into the fl oor plate of the base.
PC-000158 Screw(1) Used in this step
PC-000106 Washer(2) Used in this step
PC-000103 Rivet(2) Used in this step
INSERT KEY
FS3-3 Assembly May 2013Page 10 of 16
Step 10: Screen Installation
Take a SG1-0035 large fl y screen and place the bottom curved fl anges onto the top of the right side panel (as shown on the right). Tilt the top of the fl y screen up into place. Using the hole in the bottom, middle fl ange as a guide, drill a 13/64” hole through the side panel. Rivet in place using a PC-000102 rivet from the inside with a PC-000106 back-up washer on the outside. Repeat this step with the left side.
PC-000102 Rivet(2) Used in this step
PC-000106 Washer(2) Used in this step
PC-000106 Washer(4) Used in this step
PC-000100 Rivet(4) Used in this step
PC-000121 Washer(4) Used in this step
PC-000104 Rivet(12) Used in this step
Step 11: Roof Installation
Place the FS1-0061 top extrusion on the top edge of the rear panel so that the miters line up with the left and right extrusions, and that the grooved surface is facing the outside. Place the roof on the top of the unit with the arch in the roof going into the groove in the top of the jamb. Put the rear edge of the roof in the groove in the top rear extrusion. With someone pushing down on the back of the roof, use the holes in the rear extrusion as a drill guide, drill fi ve 13/64” holes into the roof. MAKE SURE TO ONLY DRILL
THROUGH THE ROOF AND NOT THROUGH THE
BACK OF THE TOP REAR EXTRUSION. Rivet the top holes in both the left and right rear extrusions as well as the fi ve holes of the top rear extrusion using (7) PC-000104 rivets. Push down on the front of the roof while using the holes in the jamb as a drill guide, drill fi ve 13/64” holes through the roof. Rivet in place using (5) PC-000104 rivets. Locate the holes in the top of each of the side panels. Push out on the top of the side panel, and using a 13/64” drill bit, drill a hole through the hole in the top of the side, and through the roof. Rivet in place using a PC-000100 rivet on the inside with a PC-000121 washer and a PC-000106 back-up washer on the topside of the roof. Repeat for remaining three holes.
FS3-3 Assembly May 2013Page 11 of 16
Force the vent stack up through hole in roof then down into the corresponding hole in the tank. Drill a 13/64” hole through the boss in the tank and into the vent stack. Rivet (as shown) using a PC-000117 rivet.
PC-000117 Rivet(1) Used in this step
Step 12: Vent Stack Installation
Step 13: Spring Installation
From the front of the door, insert the cable end of the spring assembly into the 1/2” hole in the door. Make sure that the 1/2” boss in the end cap of the spring assembly is pushed through the hole. On the inside of the unit, place the top of a hammer against the PC-000181S spring cable clip (as shown on the right). Place the end of the spring cable in the claw of the hammer.
Open the door while holding the hammer in position. Hold the door open with your foot, and clamp a vice-grips pliers on the cable where it comes out of the door. BE SURE TO CLAMP DOWN TIGHT. Remove the cable from the claw of the hammer, close the door, and place the end of the cable into the slot of the cable clip. Open the door, and remove the vice-grips.
Step 14: Optional Lock Installation
Place the tip of a screwdriver in the lock area of the Door Trim Panel (as shown on the right). Strike the handle end of the screwdriver with a hammer to “knockout” the plastic fi lling the hole for the lock. Remove the nut from the end of the lock, and insert the lock through the hole of the Door Trim Panel from the outside. Re-insert the nut back on the lock and tighten down. Insert the key and turn the lock to the right and remove the key (this is the locked position which is needed at this point to check the lock for proper installation with the Slide Latch mechanism which is installed in the next step). NOTE: Turning the key upright is the neutral or normal use position which allows the Slide Latch to move into the “Open/In-Use” position when persons are inside the restroom. Turning the key to the left is the open position and the key can not be removed until either in the “Open/In-Use” or “Locked” position.
FS3-3 Assembly May 2013Page 12 of 16
Snap the Unisex Indicator Plate into the back of the Door Trim Panel. Place the Door Trim Panel into the recess in the front of the door. While holding the Door Trim Panel in position, place the Slide Latch and Slide Latch Cover Plate on the inside of the door and line up the holes of the Slide Latch Cover Plate, the Door, and the Door Trim Panel. Insert (4) PC-000158 screws and tighten. NOTE: These screws should be tightened to the point where they will interfere with the sliding action of the Slide Latch and then backed off slightly, leaving enough friction to prevent the Slide Latch from sliding into the “In-Use/Open” position when the door shuts. The U Shaped handle prevents persons from inadvertently moving the slide latch to the “In-Use” position when exiting the restroom. Insert the fl ip “Male-Female” Indicator Plate into the slot on the top edge of the Door Trim Panel (above where the Unisex Indicator Plate is located). Insert (2) PC-000147 screws into the holes toward the hinged side of the door, line up with the holes in the Door Trim Panel, and tighten. If the optional lock is installed, unlock the lock by inserting the key into the lock and turning to the left and back to the upright position which is the neutral or normal use position and remove the key (this allows the Slide Latch to move into the “Open/In-Use” position when persons are inside the restroom). Turn the key to the right and remove the key for the locked position. Turning the key to the left indicates the open position and the key can not be removed until either in the “Open/In-Use” or “Locked” positon. IMPORTANT: The punched
1/4” hole in the center of the Slide Latch where
the “In-Use/Open” stamp is imprinted complies
with code enabling the door to be unlocked from
outside the restroom in the event of distress
and a person inside were unable to unlock the
door. A POINTED OBJECT INSERTED INTO THE
HOLE AND MOVING THE SLIDE LATCH TO THE
LEFT WILL ALLOW THE DOOR TO BE OPENED
PROVIDING THE DOOR HAS NOT BEEN LOCKED
WITH THE KEY.
Step 15: Door Panel /Slide Latch Installation
Step 16: Mirror Installation
Peel the protective cover from the front of the mirror. Place the mirror in the recess in the door, and fasten in place using the plastic push-in fasteners provided.
PC-000367 - Push-In Fastener(4) Used in this step
Step 17: Toilet Seat Installation
Place the toilet seat on the top of the tank. Line up the holes in the hinge of the seat with the holes in the top of the tank. Insert the seat bolts through the hinges of the seat and through the seat base. Lift open the seat base, thread the plastic seat nuts on the ends of the bolts and tighten.
PC-000158 Screw(4) Used in this step
PC-000147 Screw(2) Used in this step
FS3-3 Assembly May 2013Page 13 of 16
Remove the lid of the Soap Dispenser by pressing up on the tabs of the lid. Remove the backing plate from the dispenser by pushing back on the tab at the top, and sliding the backing plate down. Place the backing plate up against the side wall on the third rib down from the top. Line up the bottom of the backing plate with the bottom of the rib, and using the top of the three mounting holes as a guide, drill three 13/64” holes through the side panel. Rivet in place from the outside using (3) PC-000102 rivets with (3) PC-000106 back-up washers on the inside. Place the body of the soap dispenser on the backing plate, and snap the top back on. Open up the Paper Towel Dispenser. Place the dispenser on the top and second ribs as shown to the right. Using the mounting holes as a drill guide, drill four 13/64” holes through the side panel. Rivet in place using (4) PC-000102 rivets from the outside with (4) PC-000106 back-up washers on the inside.
soap dispenserlocated on third3rd rib from top
paper towelmounted over1st and 2nd rib
Step 20: Soap and Paper Towel Dispenser
PC-000106 Washer(7) Used in this step
PC-000102 Rivet(7) Used in this step
There are four dimples in the rear panel for the Toilet Paper Dispenser location. From the outside, drill four 13/64” holes through the rear panel. Line up the holes in the rear panel with the holes in the back of the dispenser, and rivet in place from the outside using (4) PC-000100 rivets with (4) PC-000106 back-washers on the inside.
Step 19: Toilet Paper Dispenser
PC-000100 Rivet(4) Used in this step
PC-000106 Washer(4) Used in this step
PC-000101 Rivet(2) Used in this step
PC-000106 Washer(2) Used in this step
Insert the drain spigot into the hole in the tank (as shown). Make sure that the top of the urinal is level and drill two 13/64” holes in the center of each of the recess’ through the top of the urinal and through the side panel. Rivet in place using (2) PC-000101 rivets from the inside of the unit with (2) PC-000106 back- up washers on the outside.
Step 18: Optional Urinal Installation
FS3-3 Assembly May 2013Page 14 of 16
GENERAL USE AND MAINTENANCE
Switching from Fresh Water Flush to Recirculating Flush / Recirculating Flush to Fresh Flush modes
This unit can be converted from fresh water fl ush to recirculating fl ush with just a fl ip of the lever on the 3-way valve. The 3-way valve is located in the right rear corner of the unit, in the back of the sink. The hatch in the corner protects the valve from being tampered with. To change from fresh fl ush to recirculating mode, and vice versa, open the hatch, and turn the yellow handle of the valve in the opposite direction of where it currently is. The unit is in fresh water fl ush mode when the handle is pointing up, and is in recirculating mode when the handle is pointing down. Replace the hatch when completed.
Opening The Sink
The sink holds the fresh water for hand wash as well as for the fresh water fl ushing operation of the waste tank. The lid of the sink is hinged and locked with a keyless lock for ease of accessibility. To unlock the sink, insert a long thin object (the key for the lock on the T.P. Dispenser works well) into the 1/4” hole directly below the bottom of the sink lid, and while pushing down on the front of the lid of the sink, push the (key) in to release the catch, and lift up the lid.
Trouble Shooting
PUMP WILL NOT RETURN UP WHEN PRESSED DOWN WHEN UNIT IS IN FRESH WATER FLUSH MODE: The hoses that go from the sink to the tank and pump are reversed. Carefully lay the unit on it’s back. Loosen the clamp holding the hose on the bottom of the sink as well as the clamp holding the hose on the intake port of the pump. Remove these hoses and place the hose that was going to the tank to the intake port of the pump, and place the hose that was going from the intake port of the pump onto the fi tting on the bottom of the waste tank. Tighten the clamps, stand the unit back up and retest.
Locking/Unlocking the Unit (Optional)
If this unit is equipped with an optional exterior lock, it can be locked to prevent unwanted usage in the evening or weekend hours when no one is on site. This is done by turning the lock to the right and removing the key. When it comes time to unlock the unit, insert the key and turn all the way to the left, and then back to the upright position.
INSERT KEY
FS3-3 Assembly May 2013Page 15 of 16
GENERAL STATISTICS AND USEFUL TECHNICAL INFORMATION
ITEM STANDARD METRICFRESH WATER 1 gal 3.785 ltr One gal 128 fl . oz 3,780 ml One qt 32 fl . oz 946.35 ml One gal 8.33 lb 3.77 kgSEWAGE One gal 10.20 lb 4.62 kg
Feces per person per day* .5 lb (26.12 fl . oz) .23 kg (772.4 ml) Urine per person per day* 1 qt (32 fl . oz) .95 ltr
Non-Flush Tank Use & Capacity - (120 uses) 60 gal < 5 gal charge = 55 gal 7,040 fl . oz 208,200 ml
Flush Tank Use & Capacity - (75 uses) 40 gal < 5 gal charge = 35 gal 4,480 fl . oz 132,500 mlAverage person urination at special events = 8 - 10 fl . oz (237 - 296 ml)
9 fl . oz / average 266 ml / average
Sink Tank Use & Capacity - (400 uses) 20 gal 2,560 fl . oz 75.7 ltrSink foot pump dispenses 2 oz per stroke 6 fl . oz / average 177.44 ml / average* per Portable Sanitation Association International (PSAI)NOTES:
Weather conditions and consumption of foods, liquids and alcoholic beverages can in-crease usage by 30 to 40%.
“Conservative” usage calculations based upon each user producing 59 fl . oz of waste and dispensing 6 fl . oz for hand washing.
FS3-3 Assembly May 2013Page 16 of 16
CLEANING AND MAINTENANCE
• Use a mild soap to clean all surfaces and component parts.
• The mirror is acrylic, do not use solvent cleaners, use only a mild liquid soap. To maintain a gloss, use a fl annel cloth with a good plastic cleaner or polish (such as “Johnson’s Pledge”).
• Minor scratches and abrasions can be lightly sanded or scrubbed with a mild abrasive cleaner (such as “Soft Scrub”) that contains calcium carbonate, hypochlorate bleach and detergents. Be sure to follow the cleaning product directions since these ingredients may cause hazardous gases when mixed with other chemicals. Rinse the cleaned area and buff with a conventional wax.
• Some light scratches may also be hidden by using an industrial hot air gun.
• To keep the interior smelling fresh, spray the interior with a deodorant spray.
For a source of cleaning, deodorizing and paper products contact:
RID IT
2500 GASPAR AVE.
WHITING, IN 46394-2175
800-292-1305 EXTENSION 514
www.rid-it.com
We highly recommend membership in the Portable Sanitation Association International (PSAI); the worldwide authority on portable sanitation services. The PSAI, “Portable Sanitation Industry Certifi cation Program” manual contains a wealth of information on standards and service procedures. For more information contact the PSAI:
PORTABLE SANITATION ASSOCIATION INTERNATIONAL (PSAI)7800 METRO PARKWAY, SUITE 104
BLOOMINGTON, MINNESOTA 55425 USA800-822-3020 / 612-854-8300 FAX 612-854-7560
www.psai.org
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