from melt to yarn, fibers and nonwovens · supplier of the leading pet producers worldwide page 7...

From Melt to Yarn, Fibers and Nonwovens

7th International Conference INDIAN Polyester - 2020

3rd March 2020, The Lalit, Mumbai, INDIA#

Debarata Ghosh, General Manager Oerlikon Textile India Ltd.

Agenda

File Name

1 Oerlikon Manmade Fibers Segment

2 China market outlook

3 India market outlook

A leading global presence to serve our customers locally

World market leader with widest ranging

portfolio of surface technologies, advanced materials,

coating equipment and services

Surface Solutions SegmentCHF 1 550 Million est.

CHF 2 650 Million sales (2019 est.)

From melt to yarn, fibers and nonwovens –

world market leader for systems used in

the manufacture of manmade fibers

175 locations

10 700 employeesin 37 countries

160Surface Solutions sites

1 435Employees in North America

5 973Employees in Europe

Manmade Fibers SegmentCHF 1 100 Million est.

50Production and R&D sites

162Sales and service sites

2 945Employees in Asia Pacific

374Employees in other regions

World Fiber Demand

0

20.000

40.000

60.000

80.000

100.000

120.000

140.000

160.000

PET Filament PET Staple Natural Fiber PA Filament PA Staple Acrylics VIS Filament VIS Staple PP

Demand in '1,000t

Source: PCI Redbook2018

Limited Resources for Natural FibersGrowth in Demand mainly realized by PET

Oerlikon in the middle of the polyester value chain

APPAREL

HOME TEXTILES

PX = paraxylene; PTA = purified terephthalic acid; MEG = monoethylene glycol; PET = polyethylene terephthalate.

END MARKETSPOLYESTER CHAINENERGY AND UPSTREAM PETROCHEMICALS

TECHNICAL TEXTILES

PET-PACKAGING

textileprocessing

CR

UD

E O

IL

AROMATICS PLANT

PTA PLANT

REFINERY

na

ph

tha

na

ph

tha

STEAM CRACKER

MEG PLANT

px

ethylene

POLYESTER YARN

POLYMER PROCESSING(POLYCONDENSATION)

POLYESTER CHIPS

SPINNING PLANT

poly

este

rm

elt

polyestermelt

Oerlikon focus

Oerlikon Manmade Fibers success factors

Technology / Innovation

Brand recognition /

German virtuesCustomer Intimacy /

Top 25

Oerlikon Manmade Fibers is the preferred supplier of the leading PET producers worldwide

2019: 25 leading PET MMF producers are

to provide ≈ 40% of World capacity

50 out of top 55 are OMF customers

(10 out of top 10)

~ 90 mln. t (2019e)

Source: PCI RedBook 2019

40%

27%

33%

25

1.200

30

ca. 1,300 PET

spinning locations

PET MMF

capacites

Competitive landscape – areas of GrowthMarket share by application

Gain market share in fragmented applications10-20 % market share

# 1 position

70-80 %

market share

OthersOerlikon Manmade Fibers

Plant Engineering & NonwovenSpecial Filament

Oerlikon Manmade Fibers serving 80 countries worldwide with global production sites

Germany:

Remscheid

Neumünster

New in 2018:

Mühlheim/Mosel

Augsburg

USA:

Charlotte

Dalton

China:

Beijing

Suzhou

Shanghai

Wuxi

Yangzhou (JV)

India:

Mumbai

Vadodara

> 1,000 MCHF

> 500 MCHF

> 100 MCHF

> 10 MCHF

< 10 MCHF

Oerlikon Manmade Fibers Manufacturing Sites

Remscheid / Germany Bernkastel-Kues /

Germany

Vadodara / India

Neumünster / Germany Wuxi / China Suzhou / China

Scope of supply

Continous

Polycondensation

WINGS POY mcs DTY mcs

WINGS FDY mcs Industrial yarn mcs Carpet yarn mcs

Oerlikon Barmag R&D Center

Scope of supply

Staple Fiber Spinning Staple Fiber Lines Airlaid Lines

Nonwoven Lines Automation-Doffer Automation-Wiping Robot

Oerlikon has experience with EPC projects over the entire value chain

e-save as customer benefits Next to innovation one of our R&D Focus

Take-up and winding – less waste and more

savings in OPEX

Spin beam guarantees uniformity and saves

energy Quenching – uniform yarns and much less

energy required

20 %

25 %

30 %

35 %

Efficiency gains

Energy reduction

Waste reduction

Space reduction

80 %EvoQuench

SAVINGS

40 %Oerlikon Barmag SP8x spin beam

SAVINGS

- label

Smart Innovation Oerlikon Smart Plant Technology

01010

101

01010

101

Big data

01010

101

01010

101

Continuous polymerization

Spinning

Texturizing Data analysis

Data collectionData capturing

and interpretation

Process experience Plant design

Information

Connection

Data restitution

VA

LU

E

Yarn market knowledge

Industry 4.0

Rewriting the future of

digitalized production

Ready for automated operations

in yarn supply and doffing

Ready for improving quality with

online monitoring as part of the

Oerlikon Smart Melt to Yarn

Plant concept

Ready for optimum production

control with the Oerlikon Plant

Operation Center (POC)

Significant benefits by connecting the

manufacturing data

BBE – Barmag Brückner EngineeringOur Solutions in the area of Recycling

Recycling/upcycling of rPET for spinning

From waste to value

Agenda




End of China 13th /Start of 14th Five-year Plan

1. Quality improvement of differential and functional fibers

2. Green Manufacture & recycling-reusing

3. Industrialization of high performance fiber

4. Intelligent manufacture & smart plants

5. Industrialization of bio-based fiber & its raw materials

6. Brand build-up & Quality Improvement

( )

Industry Development Priority 14th Five-year Subjects

In 2020 China MMF will prepare 14th 5-year plan

Direction & Subjects:

oil refining & chemical integration

Civil-military integration application

Recycling of wasted clothing

Build domestic brands

Intelligent Production

Develop high-performance, functional

products to meet consumer upgrade

needs

Strengthening sustainable innovation

China Upstream Development

46

77

0

10

20

30

40

50

60

70

80

90

2018 2025

PTA capacities

15

52

0

10

20

30

40

50

60

2018 2025

PX capacities

= 54mmt PET = 90mmt PET = 48mmt PTA = 80mmt PTA

in mmt in mmt

Agenda




India offers excellent business opportunitiesCan India seize the moment??

Bold decision for structural changes taken.

Improved ranking in ease of doing business and corporate tax cuts testament.

Nonetheless further big ticket reforms needed from Govt.

Easy monetary policy in advanced economies. India attractive destination.

Polyester Capacity India

POY; 2.472.734 ; 50%

FDY; 1.401.926 ; 28%

PSF; 1.112.250 ; 22%

Polyester Capacity India (TPA) 2019

Total Polyester Capacity: 4,986,910

Oerlikon Manmade Fibers Esteemed Customers

India with huge growth potential in MMF

CHINA INDIA

Thank you.

from melt to yarn, fibers and nonwovens · supplier of the leading pet producers worldwide page 7...

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