free car repair manuals - cardiagn · air cleaner element removal, installation, and inspection 1....

Intake Air System and Exhaust System Component Location Index

Intake Air System and Exhaust System Component Location Index 2983 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/...

1 of 1 2/8/2019 12:33 AM

card

iagn

.com



1 of 1 2/8/2019 12:33 AM

card

iagn

.com



1 of 1 2/8/2019 12:34 AM

card

iagn

.com

Air Cleaner Element Removal, Installation, and Inspection

1. Air Cleaner Element - Remove

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B).

2. All Removed Parts - Install

1. Install the parts in the reverse order of removal.

NOTE: If the idle speed fluctuates, do the idle speedinspection.

3. Maintenance Minder - Reset (With Maintenance Minder System)

1. If the Maintenance Minder required to replace the aircleaner element, reset the Maintenance Minder with thegauge (see "Resetting the Maintenance Minder").

1. Air Cleaner Element - Inspect

1. Check the air cleaner element for damage or clogging. If itis damaged or clogged, replace it.

NOTE: Do not use compressed air to clean the air cleanerelement.

2. Clean and remove any debris from inside the air cleaner.

Air Cleaner Element Removal, Installation, and Inspection 2984 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...

1 of 1 12/20/2018 8:57 AM

card

iagn

.com





NOTE: If the idle speed fluctuates, do the idle speedinspection.








1 of 1 12/20/2018 8:56 AM

card

iagn

.com


NOTE: Where icon is shown, click for further information.

1

Detailed information, notes, and precautions

*1 These parts have inspection items.


Note for installation

If the idle speed fluctuates, do the idle speed inspection.


1 of 3 12/20/2018 8:56 AM

card

iagn

.com


2 of 3 12/20/2018 8:56 AM

card

iagn

.com










3 of 3 12/20/2018 8:56 AM

card

iagn

.com

Air Cleaner Removal and Installation

1. Air Cleaner - Remove

1. Disconnect the connector (A).

2. Remove the harness clamp (B).

3. Disconnect the intake air duct (C).

4. Remove the air cleaner (D).



Air Cleaner Removal and Installation 2985 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...

1 of 1 12/20/2018 8:56 AM

card

iagn

.com



1. Disconnect the intake air duct (A).

2. Disconnect the connector (B).

3. Remove the harness clamp (C).

4. Remove the air cleaner (D).




1 of 1 12/20/2018 8:55 AM

card

iagn

.com


NOTE: Where icon is shown, click for further information.

1Air Cleaner

Torque: N·m (kgf·m, lbf·ft)


1 of 6 12/20/2018 8:55 AM

card

iagn

.com


2 of 6 12/20/2018 8:55 AM

card

iagn

.com

2Air Cleaner

3Air Flow Tube


3 of 6 12/20/2018 8:55 AM

card

iagn

.com


Replace

Air Cleaner


2. Air Intake Seal - Remove

3. Air Intake Tube - Remove



4 of 6 12/20/2018 8:55 AM

card

iagn

.com


5 of 6 12/20/2018 8:55 AM

card

iagn

.com


Air Flow Tube


2. EVAP Canister Purge Nozzle - Remove

3. Air Flow Tube B - Remove

4. Air Flow Joint - Remove

5. Air Flow Tube A - Remove


When installing the break head band, do the followingprocedures.

1. Tighten the break head bolt until the bolt head (A) is twistedoff completely.

NOTE: Do not use an air tool.

2. Make sure the stopper end (B) contacts to the housing end(C) after tightening the break head bolt.




6 of 6 12/20/2018 8:55 AM

card

iagn

.com

Intake Air Resonator Removal and Installation

NOTE: How to read the torque specifications.

1. Engine Undercover Lid - Remove (With Engine Undercover Lid)

2. Engine Undercover - Remove

3. Front Brace - Remove

4. Intake Air Resonator - Remove



Intake Air Resonator Removal and Installation 6626 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...

1 of 1 1/16/2019 7:50 AM

card

iagn

.com

Intake Air Resonator Removal and Installation

Special Tool Required

Image Description/Tool Number

Subframe Adapter VSB02C000016*

*: Available through the Honda Tool and Equipment Program 888-424-6857.

1. Front Wheel - Remove

2. Front Bumper - Remove

3. Left Front Inner Fender - Remove

4. Steering Joint - Disconnect

NOTE: Hold the steering wheel with the steering wheel holdertool.

5. Engine Undercover Lid - Remove


7. Stabilizer Link - Disconnect


1 of 9 1/16/2019 7:51 AM

card

iagn

.com

8. Tie-Rod End Ball Joint - Disconnect

9. Lower Arm Boll Joint - Disconnect

10.Connector (EPS) - Disconnect

11.Torque Rod Mounting Bolt - Remove

12.Front Brace - Remove

13.Lower Arm Mounting Bolt - Remove


2 of 9 1/16/2019 7:51 AM

card

iagn

.com

14.Front Subframe - Support

1. Set the subframe adapter (VSB02C000016) on atransmission jack (A), line up the slots in the arms with thebolt holes on the corner of the jack base, and tighten thebolts.

2. Attach the subframe adapter to the front subframe (B).

15.Front Subframe - Remove

16.Intake Air Resonator Mounting Bolt - Remove


3 of 9 1/16/2019 7:51 AM

card

iagn

.com

17.Intake Air Resonator - Remove


4 of 9 1/16/2019 7:51 AM

card

iagn

.com

1. Intake Air Resonator - Install

NOTE: Make sure there are rubber seals (A) at the air cleanerbefore installing the resonator. If the rubber seals is off, it mustbe reinstalled.

2. Intake Air Resonator Mounting Bolt - Install


5 of 9 1/16/2019 7:51 AM

card

iagn

.com

3. Front Subframe - Support


6 of 9 1/16/2019 7:51 AM

card

iagn

.com

1. Set the subframe adapter (VSB02C000016) on atransmission jack (A), line up the slots in the arms with thebolt holes on the corner of the jack base, and tighten thebolts.

2. Attach the subframe adapter to the front subframe (B).

4. Front Subframe - Install

5. Lower Arm Mounting Bolt - Install

6. Torque Rod Mounting Bolt - Loosely Install


7 of 9 1/16/2019 7:51 AM

card

iagn

.com

7. All Engine Mount Mounting Bolt and Nut - Tighten

8. Front Brace - Install

9. Connector (EPS) - Connect

10.Lower Arm Boll Joint - Connect

11.Tie-Rod End Ball Joint - Connect

12.Stabilizer Link - Connect

13.Engine Undercover - Install

14.Engine Undercover Lid - Install

15.Steering Joint - Connect

16.Left Front Inner Fender - Install


8 of 9 1/16/2019 7:51 AM

card

iagn

.com

17.Front Bumper - Install

18.Front Wheel - Install

19.Wheel Alignment - Check

20.VSA Sensor Neutral Position - Memorize


9 of 9 1/16/2019 7:51 AM

card

iagn

.com

Intake Manifold Removal and Installation

1. Intake Manifold - Exploded View

Exploded View

NOTE: Refer to the Exploded View if needed during this procedure.


2. Insulator - Remove

Intake Manifold Removal and Installation 2987 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...

1 of 4 1/16/2019 7:51 AM

card

iagn

.com

3. Throttle Body - Move

NOTE:

Do not disconnect the water bypass hoses.

Do not bend the water bypass hoses excessively.

4. Intake Manifold Bracket - Remove

5. MAP Sensor - Remove

6. External Item - Remove

1. Disconnect and remove the following intake manifold external items:

Harness clamp (A)

Bracket (B)

PCV hose (C)

EVAP canister purge valve hose (D)

Turbocharger bypass control valve solenoid hose (E)

Brake booster vacuum hose (F)

Hose clamp (G)


2 of 4 1/16/2019 7:51 AM

card

iagn

.com

7. Intake Manifold - Remove


3 of 4 1/16/2019 7:51 AM

card

iagn

.com



NOTE:Tighten the bolts/nuts in three steps; tighten thebolts/nuts until the bolts/nuts sit on the intake manifold,tighten the bolts/nuts until the gasket is compressed,tighten the bolts/nuts to specified torque.

After installation, check that all tubes, hoses, andconnectors are installed correctly.


4 of 4 1/16/2019 7:51 AM

card

iagn

.com


NOTE:

Where icon is shown, click for further information.

Unless otherwise indicated, illustrations used in the procedure are for with the turbocharger bypass control solenoid valve(type A).

1


2


1 of 5 1/16/2019 7:51 AM

card

iagn

.com



Replace

1. Engine Cover - Remove

2. 12 Volt Battery - Remove

3. 12 Volt Battery Base - Remove

4. Charge Air Cooler Pipe - Remove


2 of 5 1/16/2019 7:51 AM

card

iagn

.com


3 of 5 1/16/2019 7:51 AM

card

iagn

.com

NOTE: Remove the necessary part(s).

5. Vacuum Hose and Vacuum Pipe - Move

6. Fuel Hose Cover - Remove

7. Fuel Line - Disconnect

8. Bracket - Remove


NOTE:



10.MAP Sensor/IAT Sensor 2 - Remove

11.Turbocharger Bypass Control Solenoid Valve - Remove (Type B)

12.Intake Manifold - Remove


Tighten the bolts/nuts in three steps;

-1. Tighten the bolts/nuts until the bolts/nuts sit on theintake manifold.

-2. Tighten the bolts/nuts until the gasket is compressed.

-3. Tighten the bolts/nuts to specified torque.

Turn the vehicle to the ON mode, but do not operate thestarter. After the fuel pump runs for about 2 seconds, thefuel rail will be pressurized. Repeat this two or three times.


13.All Removed Parts - Install


4 of 5 1/16/2019 7:51 AM

card

iagn

.com



5 of 5 1/16/2019 7:51 AM

card

iagn

.com


1. Intake Manifold - Exploded View

Exploded View

NOTE: Refer to the Exploded View if needed during this procedure.

1. 12 Volt Battery - Remove



1 of 5 1/16/2019 7:52 AM

card

iagn

.com


2 of 5 1/16/2019 7:52 AM

card

iagn

.com

3. Intake Air Duct - Remove


NOTE:



5. External Item - Remove

1. Disconnect and remove the following intake manifold external items:

PCV hose (A)

Brake booster vacuum hose (B)

Fuel feed hose (C)

EVAP canister purge hose (D)

MAP sensor connector (E)

Intake manifold bracket (F)


3 of 5 1/16/2019 7:52 AM

card

iagn

.com

6. Intake Manifold Assembly - Remove


4 of 5 1/16/2019 7:52 AM

card

iagn

.com



NOTE:Tighten the bolts/nuts in three steps; tighten thebolts/nuts until the bolts/nuts sit on the intake manifold,tighten the bolts/nuts until the gasket is compressed,tighten the bolts/nuts to specified torque.



5 of 5 1/16/2019 7:52 AM

card

iagn

.com

Throttle Body Carbon Accumulation Check

1. HDS - Connect

2. Throttle Body - Test

1. Start the engine. Hold the engine speed at 3,000 rpmwithout load (CVT in P or N, M/T in neutral) until theradiator fan comes on, then let it idle.

2. Check the REL TP SENSOR in the DATA LIST with theHDS. The reading should be below 2.46 deg. If it is not,clean the throttle body.

Throttle Body Carbon Accumulation Check 1974 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...

1 of 1 1/18/2019 7:52 AM

card

iagn

.com

Throttle Body Cleaning

Do not insert your fingers into the installed throttle body when you turn the vehicle to the ON mode, or while the vehicle isin ON mode. If you do, you will seriously injure your fingers if the throttle valve is activated.

1. Air Cleaner Element - Check

1. Make sure the vehicle to the OFF (LOCK) mode.

2. Remove the air cleaner element.

3. Check for damage to the air cleaner element. If the aircleaner element is damaged, replace it.

2. Throttle Body - Remove

3. Throttle Body - Clean

1. Clean off the carbon from the throttle valve and inside thethrottle body with a paper towel soaked in throttle platecleaner.

Remove the throttle body to clean it.

Be careful not to pinch your fingers.

To avoid removing the molybdenum coating, do notclean the bearing area of the throttle shaft (A).

Do not spray throttle plate cleaner directly on thethrottle body.

Use a commercially available throttle plate cleaner.

4. Throttle Body - Install

5. HDS - Connect

6. PCM - Reset

Throttle Body Cleaning 1975 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...

1 of 2 1/19/2019 5:40 PM

card

iagn

.com

7. TP POSITION CHECK - Select

1. Select the ETCS TEST in the INSPECTION MENU with theHDS.

2. Select TP POSITION CHECK and clear the throttle position(TP) learned value.

3. Turn the vehicle to the OFF (LOCK) mode.

4. Turn the vehicle to the ON mode, and wait 2 secondswithout pressing the accelerator pedal.

8. PCM - Idle Learn


2 of 2 1/19/2019 5:40 PM

card

iagn

.com

Throttle Body Cleaning


1. Air Cleaner Element - Check

1. Make sure the vehicle to the OFF (LOCK) mode.

2. Remove the air cleaner element.

3. Check for damage to the air cleaner element. If the aircleaner element is damaged, replace it.


3. Throttle Body - Clean

1. Clean off the carbon from the throttle valve and inside thethrottle body with a paper towel soaked in throttle platecleaner.

Remove the throttle body to clean it.

Be careful not to pinch your fingers.

To avoid removing the molybdenum coating, do notclean the bearing area of the throttle shaft (A).

Do not spray throttle plate cleaner directly on thethrottle body.

Use a commercially available throttle plate cleaner.

4. Throttle Body - Install

5. HDS - Connect



1 of 2 1/19/2019 5:40 PM

card

iagn

.com

1. Select the ETCS TEST in the INSPECTION MENU with theHDS.

2. Select TP POSITION CHECK and clear the throttle position(TP) learned value.




2 of 2 1/19/2019 5:40 PM

card

iagn

.com

Throttle Body Removal and Installation


NOTE:


If you are replacing the throttle body, do the all procedures.

If you are removing the throttle body, do 3rd procedure (Intercooler Pipe Bracket - Remove) through 13th procedure(Engine Coolant - Refill).

1

Detailed information, notes and precautions

Throttle Body Removal and Installation 9164 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/R...

1 of 4 1/19/2019 5:41 PM

card

iagn

.com



2 of 4 1/19/2019 5:41 PM

card

iagn

.com

Replace

1. HDS - Connect


1. Select the INSPECTION MENU on the HDS.

2. Do the TP POSITION CHECK in the ETCS TEST.



3. Intercooler Pipe Bracket - Remove

4. 12 Volt Battery Base - Remove

5. Throttle Body Inlet Pipe and Throttle Body Connector Tube - Remove

6. Connector (Throttle Body) - Disconnect

7. Harness Bracket - Remove

8. Water Bypass Hose - Disconnect and Plug

9. Throttle Body and Throttle Flange Plate - Remove

NOTE: Be careful not to drop the throttle flange plates toprevent other parts from damage.


When tighten the throttle body mounting bolts in a crosspattern in three steps;


3 of 4 1/19/2019 5:41 PM

card

iagn

.com

-1. Tighten the bolts until they sit on the throttle body.

-2. Tighten the bolts until the gasket is compressed andboth parts are contacted.

-3. Tighten the bolts to specified torque.

10.Throttle Body Cover - Remove (If Necessary)


Tighten the mounting screws to the specified torque in thenumbered sequence shown.

11.Throttle Body Lower Case - Remove (If Necessary)

12.All Removed Parts - Install


13.Engine Coolant - Refill


4 of 4 1/19/2019 5:41 PM

card

iagn

.com



NOTE:



If you are removing the throttle body, do 3rd procedure (Intake Air Duct F - Remove) through 9th procedure (EngineCoolant - Refill).

1


1 of 4 1/19/2019 5:41 PM

card

iagn

.com


2 of 4 1/19/2019 5:41 PM

card

iagn

.com



Replace

1. HDS - Connect






3. Intake Air Duct F - Remove





Tighten the throttle body mounting bolts in a cross patternin three steps;




7. Throttle Body Lower Case - Remove (If needed)



3 of 4 1/19/2019 5:41 PM

card

iagn

.com

1. Install the parts in the reverse order of removal with a newgasket and a new O-ring.

9. Engine Coolant - Refill

10.PCM - Reset

11.PCM - Idle Learn


4 of 4 1/19/2019 5:41 PM

card

iagn

.com



NOTE:



If you are removing the throttle body, do 3rd procedure (Intake Air Duct - Remove) through 9th procedure (Engine Coolant -Refill).

1


1 of 6 1/19/2019 5:41 PM

card

iagn

.com



Replace

1. HDS - Connect


2 of 6 1/19/2019 5:41 PM

card

iagn

.com



3 of 6 1/19/2019 5:41 PM

card

iagn

.com





3. Intake Air Duct - Remove


After tightening the hose band screw (A), make sure theclearance (B) is 9.0－10.0 mm (0.354－0.394 in).


5. Bracket - Remove


7. Throttle Body and Throttle Flange Plates - Remove

Note for removal

Be careful not to drop the throttle flange plates to preventother parts from damage.


When tighten the throttle body mounting bolts in a crosspattern in three steps;





4 of 6 1/19/2019 5:41 PM

card

iagn

.com


5 of 6 1/19/2019 5:41 PM

card

iagn

.com


1. Install the parts in the reverse order of removal with a newgasket.

9. Engine Coolant - Refill

10.PCM - Reset

11.PCM - Idle Learn


6 of 6 1/19/2019 5:41 PM

card

iagn

.com

free car repair manuals - cardiagn · air cleaner element removal, installation, and inspection 1....

Documents