fraunhofer iff energy utilization program - presentation indonesia
DESCRIPTION
Technology cooperationThe Fraunhofer IFF approach on decentralized energy utilization of waste and biomass using fluidized bed combustion technologyOpportunities for cooperationBackground Fluidized bed technology Energetic utilization – pilot plants Concept for technology and know-how transfer AnnexFrank Mueller, FMC, Magdeburg, Germany [email protected] Ralf Opierzynski, Fraunhofer IFF, Germany [email protected] cooperationTRANSCRIPT
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Background
Fluidized bed technology
Energetic utilization – pilot plants
Concept for technology and know-how transfer
Annex
The The FraunhoferFraunhofer IFF approach onIFF approach on
decentralized energy utilization of waste and biomass using decentralized energy utilization of waste and biomass using
fluidized bed combustion technologyfluidized bed combustion technology
Opportunities for cooperationOpportunities for cooperation
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Main Fraunhofer IFF Magdeburg building
Virtual Development and Training Centre
The Fraunhofer IFF is an autonomous research organization within the Fraunhofer-Gesellschaft.
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
PartnershipPartnership
Capacity & Capacity & Institution Institution BuildingBuilding
R & DR & DIndustry Industry
ApplicationsApplications
From know how transfer to long term cooperation From know how transfer to long term cooperation -- Fluidized bed technologyFluidized bed technology
Selected other areas
a. Renewable energies and smart grids
b. ICT supported Sustainability Management in industries
b. Logistic und automation,
c. VR for planning processes
d. Technical Vocational Education & Training
e. …
Fluidized bed applications
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
• Green Productivity Project (GPP I / II)(Indonesia, Thailand, Philippines, Vietnam / 1999 – 2005)www.epa-for-industry.de
• Training on Cleaner Production Technology (CPT I / II / III / IV)(Indonesia, Thailand, Philippines, Vietnam / 2000 - 2003)
• Web Based Training: Life Cycle Oriented Plant Management(LCPM) (Vietnam, Indonesia, Thailand / 2001 - 2005)
• Information Technology and Communication in the Field of Sustainable Environmental Protection for Resource Intensive Enterprises (ASIA IT&C FORCE, Thailand / 2002 – 2004)www.asia-itc-force.de)
• Technology Transfer – Fluidized Bed Gasification Plant (Biomass / Hanoi, Vietnam / 2006)
Selected Project References Asia ISelected Project References Asia I
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
• Technology Partnership and Training Cooperation in European Management Information Systems to Enhance theCompetitiveness of Thai SMEs (SPF TEAMS SME; Thailand / 2006 – 2007, www.teams-sme.de)
• European-Malaysian Alliance and Capacity Building ofMalaysian Intermediary Institutions in European MIS to Enhance Corporate Social Responsibility in Export OrientedMalaysian SMEs (EMIT CSR (Malaysia / 2007 – 2008, www.emit-csr.de)
• Empowering Asian Business Intermediaries throughKnowledge-based Networking focused on SustainabilityManagement (EMP-ASIA; Thailand, Vietnam / 2007 – 2009, www.empasia.org)
Selected Project References Asia IISelected Project References Asia II
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Biomass / Residues
Combustion Gasification Fermentation
HeatGas Cleaning and Gas Conditioning
Organic Rankine Cycle
Gas Engine or Turbine Fuel Cell
Syngas Biogas
Bioethanol Production
MembraneReactor
IFF Process and Plant Engineering IFF Process and Plant Engineering –– Areas Areas
• ProBio• WISA
• COST 543
• Intell-FC
• Templin• Wolmirstedt
• Stackelitz
IFF R&D IFF R&D ActivitiesActivitiesIFF Engineering IFF Engineering ActivitiesActivities
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Fluidized bed technology systems consist of a vertical pipe with an air distribution plate.
The air distribution plate is covered by a bed material, usually quartz sand (yellow), mixed with the fuel (green).
As air (gray) flows through the nozzles, it entrains the bed material with the combustible material into a fluidized state where the fuel is converted (flue gas - white ).
New fuel is gradually fed into the fluidized bed from the side.
Fluidized bed technology Fluidized bed technology -- principleprinciple
Air
Air distribution plate
Flue gas (high temp.)
Fuel
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Advantages for energy conversion processes, i.e. combustion and Advantages for energy conversion processes, i.e. combustion and gasification:gasification:
Use of a broad range of fuels with regard to lumpiness (broad grain size), type of fuel / heterogeneity, moisture content and content of contaminants (S, Cl)
High combustion/gasifier performance with low space requirements
Excellent mass and heat transfer conditions associated with process
Excellent possibilities to intervene for process optimization at high dynamics.
Applications:Applications:
Energetic utilization of solid matters (fossil fuel, biomass, residues, silage, sewage sluge, etc.)
Waste processing e.g. incineration plant
Product drying and coating
Product treatment e.g. coffee roasting (food industry)
Product design e.g. medical pills production (pharmaceutical-industry)
Application and advantages of the fluidized bed technologyApplication and advantages of the fluidized bed technology
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Advantages for small and medium applications (1Advantages for small and medium applications (1--20 MW) 20 MW)
Low capacityClose to place of consumptionCHP (combined heat and power)
• High degree of fuel utilization • Reduced resource consumption
and greenhouse gas emissions• Small fuel source radius• Low transport costs• Low grid costs and losses• High investment certainty• Regional value added
Decentralized energy utilization plants based on fluidized bed technology
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
residues and waste materials (self-sustaining energy supply of production
processes and/or network supply)
electricity
(heating/cooling of industrial, commercialand municipal processes)
thermal energybiomass
energy transformation
process development plant engineering plant control
Process and plant engineering know howProcess and plant engineering know how
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Energetic utilization of biomass Energetic utilization of biomass –– plant plant WolmirstedtWolmirstedt
Technology: Fluidized bed combustionCombined heat and power with ORC-process4,3 MW firing thermal capacityFuel: wood residues from forest and industryFuel input: 1 t/h
Power: 500 kWel / 2.400 kWtherm. (ORC)Heat: heating network Bodelschwingh-HausE-power: sale to the public grid (EEG)
Start of operation: 2007
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Technology: Fluidized bed combustionSteam cycle process110 MW firing thermal capacityFuel: community wasteFuel input: 20 t/h; 150.000 t/a
Power: Max. 20 MWel - max. 90 MWtherm.
Heat: district heating networkE-power: sale to the public grid
Start of operation: 2005
source: www.stadtwerke-neumuenster.de
Energetic utilization of municipal waste – plant Neumünster
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Consequences for technology applicationConsequences for technology application
Localization of technology to applications
Market conditions (materials, demands on products, production process, prices, financial conditions)
Local conditions (climate, culture …)
Interdisciplinary qualified experts and specialist
Institutionalized capacities and R&D (further development, ToT …)
Adaptation by local businesses
The Fraunhofer IFF approach on decentralized energy utilization of waste and biomass using fluidized bed combustion technology
Example
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Scope and potential results of the IFF technology cooperation moScope and potential results of the IFF technology cooperation modeldel
1. Enable Indonesian engineers / organizations to utilize the full technological potential of fluidized bed technology for the benefit of their country (training of specialists and training of trainers)
2. Apply the technology for market driven and environmentally friendly applications in Indonesia (design, construct and operate power plants)
3. Support sustainable and decentralized energy supply
4. Advance science and technology development through international and local research (R&D activities on fuel utilization and technology applications)
5. Long term partnership and international R&D cooperation
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Duration: 3 to 5 years depending on specificationProject team: Fraunhofer IFF Magdeburg, Germany, Hamburg University of Technology (TUHH),
Indonesian partners (private or public), private or public investors (Indonesian, international)Budget: Depending on specification – range 10 - 13 Mio EUR - turn key
Program Program organizationorganization
Realization of the first combustion plant with CHP and ORC-process:1.Planning, engineering and construction of fluidized bed combustion plant, e.g. 4 - 6 MW firing thermal capacity (approx. 1 t/h fuel input), fuel possibilities: municipal waste, biomass or residues from forestry or industry2.Qualification of plant operators and technicians
Fluidized bed Fluidized bed combustion combustion application application
Set up of infrastructure for engineering research and education purposes:1.Engineering, construction and operation of semi-industrial scale BFBC (bubbling fluidized bed combustor) including measurement and analysis systems2.Laboratory set up for fuel analysis (e.g. calorimeter, dry chamber, proximate and ash analyzer), and fuel conditioning (e.g. grinder, sieve apparatus) as well as work shop facilities.
Set up of Set up of knowledge knowledge infrastructure infrastructure
Training of 6 – 10 engineers in theory and practice on:1. Solid fuel combustion, fluidized bed technology2. Distributed low and medium capacity power plants3. Operation of national train the trainer program
KnowKnow--how how transfer transfer
DescriptionDescriptionComponentsComponents
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Initiation of cooperation and specification to set-up transfer program
Potential next steps / outlookPotential next steps / outlook
Study Tour Germany / Indonesia
Technology road show - practical tour on best practice examples
Duration: approx. 14 days, costs: depending on number of participants
Feasibility study
Analysis, evaluation of specific conditions, constraints and requirements
Design of a tailored transfer and cooperation program respectively business plan for private investors,
Duration: max. 12 months, approx. total costs: 120.000 EUR
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
AnnexAnnex
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Air
Biomass,waste or
residues feed Ash
Additives
Fly ash
Thermo Oil Sorbens
Flue gas
Fluidized bedCombustion module
Boiler module Flue gascleaning module
ORC-Module
Heat (80/60°C) Power
Energetic utilization of biomass, waste and residuesEnergetic utilization of biomass, waste and residues
Combustion - CHP plant principle
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Gasification - CHP plant principle
Energetic utilization of biomass, waste and residuesEnergetic utilization of biomass, waste and residues
fluidized bedgasifier
fuel gastreatment
ash
ash
fuel gascooler
fuel gas
air
heat extraction flue gas(district heating network)
air
flue gas
gas engine generatorresidual wood
preheatedair
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Supervision / SteeringFinancier / Ministries
R&D and technology partner Universities, R&D centres
R&D and technology partner Universities, R&D centres
Technology and Know-how Partner (Germany)Fraunhofer IFFTechnical Universityof Hamburg…
Technology and Know-how Partner (Germany)Fraunhofer IFFTechnical Universityof Hamburg…
Coordination / Management / Controlling IFF in cooperation with local partner
Coordination / Management / Controlling IFF in cooperation with local partner
Commercialisation PartnersBiomass and residues suppliers,Energy consumer / provider,Local communities,Engineering companies
Commercialisation PartnersBiomass and residues suppliers,Energy consumer / provider,Local communities,Engineering companies
Potential project infrastructure for a national scale programPotential project infrastructure for a national scale program
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Technology: Fast Internal Circulating Fluidized
Bed
Steam GasificationFuel: wood chipsFuel input: 2.3 t/h
Power: 2 MWel / 4.5 MWtherm
Heat: district heating system
Start of operation: 2002
source: http://www.renet.at
Energetic utilization of biomass Energetic utilization of biomass –– plant plant GGüüssingssing, Austria, Austria
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Technology: Fluidized Bed Gasification and Ash
Melting
Fuel: municiple solid wasteFuel input: 8.3 t/h, in 3 processlines
Power: 4 MWel / 3x9.5 MWtherm
Heat:Ube City
Start of Operation: 2003
source: http://www.ebara.ch
Energetic utilization of Energetic utilization of municiplemuniciple solid waste solid waste –– plant plant TwinRecTwinRec, Japan, Japan
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Energetic utilization of biomass Energetic utilization of biomass –– plant plant NorthamptonNorthampton , USA, USA
Technology: Circulating Fluidized BedCombustionSteam GenerationFuel: culmFuel input: 545,000 t/a
Power: 110 MWel / 277 MWtherm
primarily supplying steam to an adjacent pulp and paper mill
Start of Operation: 1995
source: http://www.power-technology.com/projects/northampton/
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Energetic utilization of biomass and waste Energetic utilization of biomass and waste –– plant plant HandeloHandelo , Sweden, Sweden
Technology: Circulating Fluidized Bed CombustionFuel: miniciple solid waste,industrialwaste,sewage sludge,rubber and demolition woodFuel input: 4000,000 t/a
Power: 11 MWel / 75 MWtherm
district heat and process steam
Start of Operation: 2002
Frank Mueller, FMC, Magdeburg, [email protected]
Ralf Opierzynski, Fraunhofer IFF, [email protected]
Technology cooperationTechnology cooperation
Improvement of the supply chain from forest to factory
Economic feasibility and cost cuttingTransparency, information and communicationEnvironmental compatibility and prevention
Primary target groups
Forestry and wood processing industriesForest and logistics service providers Forest owners
Selected services and technologies
Order management and condition monitoring Resource and inventory managementRoute planning, navigation, routing, driver‘s logMobile terminals for on site recording and information
ICT supported wood logistic chains ICT supported wood logistic chains ““from the forest to the from the forest to the factoryfactory”” focusing on its environmental orientationfocusing on its environmental orientation
Example for competences on related topics Example for competences on related topics -- wood logisticswood logistics