franklin associates, a division of erg the us lci database moving toward full lci data by material...
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FRANKLIN ASSOCIATES,A Division of ERG
The US LCI Database Moving Toward Full LCI Data by
Material and ProductBy
William E. Franklin
And
Beverly J. Sauer
Franklin Associates,
A Division of ERG
FRANKLIN ASSOCIATES, A Division of ERG
Background
The US LCI database is underway, as described by Greg Norris in the preceding presentation.
Franklin Associates’ role in the database project is data development and input of unit process data into the database.
FRANKLIN ASSOCIATES, A Division of ERG
Key Elements of Data Development
Unit Processes Transparency
o Sources of datao Utilization of data
Data Qualityo Time-related coverage, geographical coverage,
technology coverageo Representativeness (degree to which the data set
reflects the true population of interest)
FRANKLIN ASSOCIATES, A Division of ERG
Our Data Development Role
Fuels and Energy Unit Processes (under the NREL contract)o Extraction, processing, delivery and combustion of
fuels for process energy and transportationo Includes electricity generation (national grid, 3
regional grids)o Includes precombustion burdens to produce and
deliver fuels used (iterative process)o Derived largely from public data sources
FRANKLIN ASSOCIATES, A Division of ERG
Our Data Development Role (cont’d)
Transformation Processeso Athena International Contract with Vehicle Recycling
Partnership (Ford, GM, DaimlerChrysler)o Automotive transformation processes such as
aluminum casting, iron casting, steel stamping, etc.o Data collected by VRP, reviewed and aggregated by
Franklin Associates
FRANKLIN ASSOCIATES, A Division of ERG
Industry Participation is Vital
American Plastics Council Committed to be a part of the process Contract with Franklin Associates to develop data
on 11 plastic resins and up to 5 polyurethane precursors for the database.
FRANKLIN ASSOCIATES, A Division of ERG
Key Issues Related to Industry Data
Primary data collected by participating companies, reviewed and aggregated by consultant.
Procedure for protecting confidentiality. Using individual company data sets to develop
data set representative of industry. Procedure for assuring data quality and
transparency via unit process.
FRANKLIN ASSOCIATES, A Division of ERG
Example Cradle-to-Resin Process Tree for GPPS
N atural G asP ro duc tio n
N atural G asP ro c e s s ing
C rude O ilP ro duc tio n
E thyl e neP r o duc t i o n
D is t i l lat io n/D e s al t ing/
H ydro tre at ing
E thyl be nze ne /Styr e ne
P r o duc t i o n
G e ne r al P ur po s eP o l ys tyr e ne
R e s i nM anufac tur e
M ixe d X yle ne s
B e nze ne P roduc tion(A rom a tic e xtra c tion
a nd to lue ned ealk y lat io n )
F lo w d iag ra m fo r th e p ro d u c tio n o f gen e ra l p u rp o s e p o ly s ty ren e re s in .S h ad e d b o x es re p re s en t re cen tly u p d a te d d a ta fo r th e U S L C I D a tab as e .D a rke r b o x e s w ith w h ite tex t rep re s en t d a ta ex p ec ted fro m A P C m e m b ers .
FRANKLIN ASSOCIATES, A Division of ERG
APC Contribution to US LCI Database
Develop unit process data for all steps from raw material extraction through production of resin or precursor Primary data provided by member companies and suppliers Secondary data from public sources
Utilize fuels and energy data developed under NREL contract.
Cradle-to-resin linked process trees will be developed.
FRANKLIN ASSOCIATES, A Division of ERG
Payoff for Database Users
Cradle-to-resin process trees available in a readily accessible and usable form.
User-friendly – users will not need LCI consultant or software to assemble process trees themselves.
Data for individual unit processes in the process tree still accessible to ensure transparency (as opposed to “black box” typical of most rolled-up LCI data sets).
FRANKLIN ASSOCIATES, A Division of ERG
Payoff for Database Users (Cont’d)
When completed, this will be a major step in demonstrating how LCI database can be used to develop process trees while maintaining transparency
Sets stage for participation of other material industries Provides a jump-off point for modeling the remaining
steps in a complete product life cycle: Product fabrication Use End of life.