fps f.a.s.t. products & services - hima · pdf file01 udipi power (lanco) dongfang 660mw...
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F.A.S.T. PRODUCTS & SERVICES
Filtration, separation & solutions service provider
We have got the complete solution for your oil cleaning requirement with
world best OIL FILTRATION SYSTEM up to 1000Cst viscosity oils
TOTAL CLEANLINESS CONTROL
We are in to Sales of the Produst & Offer service as under:
Glass Fiber Media Filter Elements
Filtration Equipment (PRVDTT,VDT,MFS)etc
NAS checking Machine Off-Line & On-Line
Diagnostic Equipments
Oil cleaning service with world best technologies Machines, During
Flushing& Post Flushing,NAS/ISO quality requirement as per OEM’s
For FRF Fluid,Synthetic &Mineral based Oils.
FPS
F.A.S.T. PRODUCTS & SERVICES
We take pleasure to introduce the concept of Oil filtration Job works along with the test report
spontaneously on site with PALL makes machines.
We started extending support during FLUSHING & POST FLUSHING activity. We undertake OIL
CLEANING job work with our PALL make Oil Filtration Trolley along with NAS checking by Online
(RBPD Technology) & Offline (Mesh Blockage technology) machine.
We have the world latest technology (PACKED RING TOWER TECHNOLOGY) & (VACUUM
DEHYDRATION MASS TRANSFER TECHNOLOGY) oil filtration machine for job ensuring OEM
Cleanliness Criteria by removing 100% of free water & gas, 80% of dissolved water, and particulate
contamination removal up to 2.5 micron NAS-4 or better.
We can do the service for any kind of FIRE RESISTANT FLUID (FRF), Synthetic or Mineral based Oil
for Lube Oil, Hydraulic Oil system from 10 CST to 1000 CST.
HIGH EFFICIENCY SUPER CLEAN OIL FILTRATION SYSTEMS IS CUSTOM BUILT
SYSTEM TO SUIT CUSTOMER APPLICATION REQUIREMENT
The PALL - High Efficiency Filtration system is a complete system with built-in pump, motor,
filter with all other required accessories. It can be connected to any of the hydraulic /lube
system reservoir as an offline unit and based on the oil volume it will give NAS Class 3 quality
oil (ISO Code 14/11) and better in a short span of time.
BENEFITS OF HIGH EFFICIENCY PALLSUPER CLEAN OIL FILTRATION SYSTEM:
Effective method of removing particulate contamination and maintaining desired oil cleanliness
level in the hydraulic/lube systems.
Filtration can be carried out when the system is shut-down.
Filter operation is independent of main system.
Filtration system can be positioned for easy servicing access.
Hydraulic/Lube system does not have to be interrupted for filter servicing.
Filtration system can be used for filling with system fluid.
To take up the cleaning jobs we need to know about you, Equipment details as given below and OEM
Cleanliness Criteria.
Equipment Details:
Equipment Capacity :
Make :
Oil Type in Systems :
Oil grade :
Total Volume of Oil :
Final oil cleanliness level to be achieved in the oil system reservoir - NAS Class
FPS
PALL SUPER CLEAN OIL FILTRATION SYSTEM Pall is the world leader in design, development, manufacture and supply of high
technology filter assemblies, disposable. Filter element and other fluid clarification
products.
TOTAL CLEANLINESS CONTROL (TCC) PHILOSOPHY
The Pall programme of Total Cleanliness Control provides a complete
partnership to meet all related fluid filtration and service
requirements.
This partnership enables our customers to achieve fluid cleanliness
effectively and economically throughout, from the detection of
contamination to the attainment of optimum system performance.
The TCC approach results in long term benefits to our customer
including enhanced system reliability reduced maintenance costs,
extension of fluid life and waste minimization and provide optimum
equipment availability anywhere it is applied
One of the most effective tools to adopt Pall’s TCC approach is the
‘High efficiency Filtration System’ which can be used off-line of any
hydraulic/lubrication system to achieve the desired oil cleanliness
level and maintain it consistently
Cross sectional view of Pall Filter Assembly & Element
Cross sectional view of Pall Filter Elements: To achieve cleanliness class of better than NAS-5 or ISO 14/12 we offer the filter elements as below.
AUTHORIZATION LETTER FROM BHEL FOR FLUSIHNG WORK
Beta
Ratio
Filtration
Efficiency
(%)
Downstream
Particles
1 0% 1,000,000
2 50% 500,000
10 90% 100,000
20 95% 50,000
50 98% 20,000
100 99% 10,000
200 99.5% 5,000
1000 99.9% 1,000
5000 99.98% 200
5-15mm 15-25mm 25-50mm 50-100mm >100mm
00 125 22 4 1 0
0 250 44 8 2 0
1 500 89 16 3 1
2 1,000 178 32 6 1
3 2,000 356 63 11 2
4 4,000 712 126 22 4
5 8,000 1,425 253 45 8
6 16,000 2,850 506 90 16
7 32,000 5,700 1,012 180 32
8 64,000 11,400 2,025 360 64
9 128,000 22,800 4,050 720 128
10 256,000 45,600 8,100 1,440 256
11 512,000 91,200 16,200 2,880 512
12 1,024,000 182,400 32,400 5,760 1,024
Max particles/100mL in specified size range (µm)NAS
Class5-15mm 15-25mm 25-50mm 50-100mm >100mm
00 125 22 4 1 0
0 250 44 8 2 0
1 500 89 16 3 1
2 1,000 178 32 6 1
3 2,000 356 63 11 2
4 4,000 712 126 22 4
5 8,000 1,425 253 45 8
6 16,000 2,850 506 90 16
7 32,000 5,700 1,012 180 32
8 64,000 11,400 2,025 360 64
9 128,000 22,800 4,050 720 128
10 256,000 45,600 8,100 1,440 256
11 512,000 91,200 16,200 2,880 512
12 1,024,000 182,400 32,400 5,760 1,024
Max particles/100mL in specified size range (µm)NAS
Class
LIST OF THE CUSTOMER WHERE WE HAVE SUCESSFULLY EXECUTED
WORK & ACHIEVED NAS VALUE
S.NO CUSTOMER NAME TURBINE
MAKE
INSTALLED
CAPACITY
APPLICATION NAS VALUE
01 UDIPI POWER (LANCO) DONGFANG 660MW MILL GEAR BOXES
DEH &
MOT
NAS-7
NAS-5
NAS-6
02 METTUR EXPANSION(BGR
ENERGY)
DONFANG 660MW DEH TANK NAS-5
03 MEENAKSHI POWER LTD
Under Progress
NANGING 135MW MOT
DEH
NAS-6
NAS-5
04 LANCO KNODAPALLI G.E FRAME
9FA
372MW LOT NAS-6
05 RELIANCE ENERGY LTD
SAMALKOT
G.E FRAME
9FA
372MW LOT NAS-5
06 RELIANCE ENERGY LTD BUTIBURI
SHANGHI TURBINE
300MW DEH NAS-5
07 GMR EMCCO ENERGY LTD
Under Progress
SHANGHI
TURBINE
300MW MOT
DEH
BFP
ID,FD & PA FANS
NAS-7
NAS-5
NAS-7
NAS-5
AND OFFERING OUR SERVICE TO MANY OTHER CUSTOMER IN SOUTH INDIA
DIFFERENCE BETWEEN PALL/ELECTROSTATIC/OIL CENTRIFUGE
PALL OIL FILTRATION
TROLLEY ELECTRO STATIC FILTARTION OIL CENTRIFUGE
Operating
Principle
Pall make High Dirt Holding Capacity,
High Beta ratio & High Filtration
Efficiency elements works on “Barrier
Filtration” mechanism.
Works on electrolysis principle, i.e. having
positive & negative electrodes and
removes the particles by charging them.
It is designed to work on the basis of “density
difference” and separates two liquid which
have different
Densities.
What it
removes
a). It is fitted with Most efficient Glass
fiber media , high efficiency filters
having more dirt holding capacity,
each. Pall make 8300 –X length
element can hold the dirt & silt up to
1400 gms including of finest micron
level (up to 5 mic. absolute), it is
capable of maintaining the oil purity
level below NAS 6 grade.
b). It is supplied with Two stage
filtration - In first mode a pre filter ( SS
wire mesh cleanable ) followed by High
efficiency Glass fiber media element,
easy replacement and no additional
efforts are required
- In second mode after pre filter a water
absorbent media element can be used
for removal of free water
Doesn’t work when large amount of water
present in the system, can only remove
particles which can be charged.
i.e. if the water levels are more than 500
ppm – it may not work efficiently &
remove additives)
a).It is basically designed to remove only free
water up to 500 ppm range present in the oil
and suspended solids / sludge of 100 microns
and above, not capable of maintaining oil
purity level NAS- 6 or 7 levels.
b). It can run in two modes
- Clarifier mode : Only sludge will be removed
not fine particles and
required frequent cleaning of the
bowl & frequent replacement of spin discs
- Purifier mode: Water needs to send inside the
bowl for creating Oil seal for removal of free
water , which is time consuming and often at
low RPM the Oil seal breaks.
Effect on
Additives
This is being a non –stress barrier
filtration technology , It doesn’t disturb
the additive package
As per the test results , it stresses the oil
between electrodes and removes sub-
micron level additive package gradually
( Typically anti wear & anti-oxidant range
Often it has been observed that
OEMs do not recommend to use it
continuously because it can damage
the additive package present in the
oil due to high speed of the rotating
disk ( approx. 8000-9000 rpm)
Particulate
removal
efficiency :
Purifier has Ultipor –III glass fiber
media absolute filter element , which
can retain the particles and achieves
the required cleanliness levels at faster
rate
It has Paper type – basket filter of
nominal rated and if any sharp particle
hits/ impinges paper it may puncture. The
filter media is nominal rated and
sometime media migration takes place.
Another disadvantage is whenever the unit
is re- started due to vibration effect it
releases the trapped particles in to the
system. Achieving desired cleanliness level
is at stipulated time frame is a question.
Tendency of removing below 10 micron
particles is difficult. .
Achieving desired cleanliness level is at
stipulated time frame is a question
Have Limitation on fluids range, non-effective
for high viscous fluids.
Cannot perform effectively under the higher
viscous Oil.
Operating
Fluids &
Temperature
Pall Trolley can be used for any mineral
base & synthetic base fluids – and no
heating required and effectively
performs even at 80 deg C
Have Limitation on fluids range, non-
effective for high water base synthetic
fluids. Cannot perform effectively under
the higher temperatures
It has limitation on Viscosities and non –
effective at higher viscosity ranges , sometime
need to heat the oil to run this unit
Maintenance : It is user friendly and no- maintenance
is required as such
It may frequently trip under high water
conditions & frequent
monitoring/replacing/ of paper filter &
electrodes need to be done.
It may frequently trip under water seal
breakage & frequent monitoring/maintenance
of bowl is required very often.
Mobility &
Connectivity
& flow rate
It has greater mobility because of light
weight and compact size. Consumes low
power in comparison to ELC /Centrifuge
and consistent flow rate is maintained
Heavy in comparison to Pall Trolley,
approachability for servicing is problem ,
consumes more power in comparison to
Pall Trolley, will have low flow rates
Heavy in comparison to Pall Trolley,
approachability for servicing is problem ,
consumes more power in comparison to Pall
Trolley, will have low flow rates
LIST OF FEW CUTOMER HAVING PALLSUPERCLEAN OIL FILTRATION TROLLEY ACROSS INDIA
1 Lanco – Udipi 2 x 600 MW ( Dang fang turbines)
2 Lanco- Amarkantak 2 x300 mw ( Dang Fang)
3 Lanco- Kondapalli – GAS TURBINES – CCGT ( GE-USA, HARBIN turbine)
4 Reliance Infra – Hissar – 2 X 600 MW (Shanghai Electric.)
5 Reliance Infra – Rosa – 2 x 300 MW (Shanghai Electric.)
6 JSW- Bellary – 4 x300 mw (Shanghai Electric.)
7 JSPL- Angul – 135 MW ( Dang fang)
8 Lanco Anpara – 2 x600 MW ( Dang fang turbines)
9 TATA-POWER – Jamshedpur 4 x120 MW and other small Steam Turbines
10 KPCL- Bellary – 500 MW – BHEL make
11 KPCL- Raichur- 210 MW – BHEL make
12 KSK- Wardha Power Ltd – 4x 135 MW ( Dang fang)
13 Konaseema Power – Semens Gas Turbine , LMZ steam Turbine
14 Crain Energy – All Gas Compressors Lube Oil conditioning
15 Balco / Vedanta – Korba 4 x 135 MW – (Dangfang)
16 Jsw – Ratnagiri – 4 x 300 MW c
17 ESSAR – Salaya – 2 x 600 MW ( Harbin)
18 ESSAR –Mahan 2 x 600 MW ( Harbin)
19 ADANI POWER – Mundra – 330 MW x 4nos
20 SEPCO – JAHARSU GUDA 4 X600 MW – Dangfang
21 BTPS Bellary BHEL
22 RTPS Raichur BHEL
23 UPCL (Lanco) Udipi Dong Fang
24 LKPL, Kondapalli GE Frame 9FA
25 Reliance Samalkot GE Frame 9FA