fpc / ftc decarbonizer - cost effective maintenance

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FPC/FTC Decarbonizer Fuel Performance Catalyst Australian Made & Owned Established 1984

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Page 1: FPC / FTC Decarbonizer - Cost Effective Maintenance

FPC / FTC DecarbonizerFuel Performance Catalyst

Australian Made & Owned Established 1984

Page 2: FPC / FTC Decarbonizer - Cost Effective Maintenance

FPC/FTC Decarbonizer is a combustion enhancer that readily disperses fuel to play a catalytic role during the combustion process.

• Asscientificallyaccepted,someelementsactascatalystsandhelppromotecombustion.FPC/FTCDecarbonizercontainsFerrousPicrate,whichproducesFe++ions,whichareproventobeoneofthemosteffectiveforcombustion.

• FPC/FTC Decarbonizer is a true ‘Combustion Catalyst’ in liquid form

• TreatmentRatiofrom1:1600to1:10,000

• NochangetofuelspecificationsensuringacceptancebyOEM’s

What is FPC/FTC Decarbonizer?

costeffective.com.au

Page 3: FPC / FTC Decarbonizer - Cost Effective Maintenance

What does FPC/FTC Decarbonizer do?FPC/FTCDecarbonizerisproven* to cut your fuel costs and carbonemissions,whilereducingmaintenancecosts:

• Reduces fuel consumption and carbon emissions

• Eliminates hard carbon from combustion and exhaust spaces. AvoidsturbochargerandDPFfailures.

• Cleanerlongerlastingoil—assistsextendedoildrainintervals and lowers wear metals

• Reducesexhaustsmoke(DPM)

• Full biocide—kills diesel bug

*Governmentapprovedtestresultsavailableonrequest(DT80Test)

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Page 4: FPC / FTC Decarbonizer - Cost Effective Maintenance

Why introduce FPC/FTC Decarbonizer to your fleet?FPC/FTCDecarbonizerproducesamorecompletecombustion,whichprovidessignificantmaintenancesavings,suchas:• AvoidingDPF,EGRandturbofailures• Reduced blowby and oil consumption• Avoidingfuelstoragetankcontamination• Elimination of cylinder glazing• Reducedoilcontamination,soot,wearmetalsetc.• Reduced harmful emissions

MTU23,000 hrs. Whole life FPC/FTC treated. Scheduled pull down. No faults to act on. Pistons and liners reused.

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Page 5: FPC / FTC Decarbonizer - Cost Effective Maintenance

How does FPC/FTC work?Pre-combustion phase:

FPC/FTCDecarbonizertreatedfueldeliversacleanerfuelburn,bypropagatingsites throughouttheair/fuelmixtureinitiatingmultipleflamefronts,asillustrated:

Combustion phase:

FPC/FTCDecarbonizeractivelyburnsawayallcarbonfromthecombustionareaanddeglazescylinders.Removescarbonfrompistons,exhaustvalves,turbosanddieselparticulatefilters.

Untreated Fuel FPC/FTC Treated Fuel

Fuel Injector

Fuel combustion from injector down towards piston

Manyignitionpoints

FPC/FTC is added directly

to diesel Burns fuel faster and cleaner

Energy efficiency

Actively burns

carbonCarbon reductions

in combustion andexhaustareas,

turbo and DPF

Fuel savings

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Page 6: FPC / FTC Decarbonizer - Cost Effective Maintenance

Soot Emission ComparisonVisually,thesootreductioncanbeseeninTransmissionElectronMicroscopy(TEM)analysisofsootsamplespresented below.

Exhaust sample from an engine not using FPC/FTC

Visible engine emissions

FPC/FTC treated 1:10,000 ratio

Avisiblereductionindieselsmokewas recorded.

FPC/FTC treatment resulted in a reduction in both the number and size of soot particles.

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Page 7: FPC / FTC Decarbonizer - Cost Effective Maintenance

Typical fuel efficiencies provided by FPC/FTC treatment of fuelEfficiencyimprovementsvarywithengine condition and application:

• Neworreconditionedenginesvariableloads3%-5%

• Neworreconditionedenginesfullload2%-3%

• Usedenginesvariableloads3%-8%

• Usedenginesfullload3%-5%

SampleFieldTestingEfficiencyMobileEquipment

FieldOperation Conditions Fuel

SavingsEngine Type Engine Hours Engine Load Circuit Distance

BHP Iron Ore

Cat 789 33970 171 tonnes 2.6 km 5.3%

Cat 784B 5427 206 tonnes 12.2 km 5.6%

Cat 784B 5427 0 10.9 km 6.1%

BHP Coal

Cat 784B 7817 199 tonnes 12.2 km 5.3%

Cat 784B 7817 0 10.9 km 11.7%

Gold Superpit

Cat793B 28343 220 tonnes 1.9 km 4.6%

Cat793B 27859 231tonnes 1.9 km 6.6%

Cat793B 6375 229 tonnes 1.9 km 5.6%

Nickel Operation

Cat793 2160 225tonnes 2.0 km 4.0%

Cat793C 42781 212 tonnes 2.0 km 5.7%

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Page 8: FPC / FTC Decarbonizer - Cost Effective Maintenance

FPC/FTC Independently TestedBrisbane City Council DT80 Test:• 4.7%overallfuelsaving• 7.8%fuelsavingat80kphcruisingspeed• 4.6%powerincreaseaccelerationto80kphFull report: costeffective.com.au/bcc-dt80-test-report/

The University of Western Australia (UWA)• Upto22%reductionincarbonemissions• 2.5%-4.2%fuelefficiencygainatvaryingloads• Upto39%smokereduction

NSW Mines DepartmentReducedemissionupto32%

Hasting Deering Diesel Fuel Analysis TestingTreated fuel samples pass all Australian Standards

CAD Railway Services CanadaFuelefficiencygainsatvaryingloads,2.5–7%

All independent test reports available upon request, by emailing [email protected]

costeffective.com.au

Page 9: FPC / FTC Decarbonizer - Cost Effective Maintenance

On site setups and systemsCEMdosingsystemsareengineeredtosuityourindividualrequirements.

• Meteringpumpwhenfueldelivered

• Meteringpumpwhenfueltransferredfrombulktankstodaytanks

• Semiautomatic,fuelquantitytobetreatedenteredintokeypad

• Manuallytreatindividuallyvehicles

Automated dosing systems

Remote solar powered dosing system On board 12-24V dosing system

costeffective.com.au

Page 10: FPC / FTC Decarbonizer - Cost Effective Maintenance

Summary of what your operation can expect• Fuelsavingsofup to 8%• Reduceddieselparticulatematter(smoke)up to 39%• Reduced maintenance caused by carbon fouling

(eg.EliminateDPF,EGRandTurbofailures)• Reduced oil consumption• Increased performance• Effectivebiocide—killsbacteriaandfungusgrowthinfuel

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Page 11: FPC / FTC Decarbonizer - Cost Effective Maintenance

Cost Effective Maintenance [email protected] 2/18BoronSt,SumnerQLD4074

costeffective.com.au

Thank you, for more information please contact: