fourth edition standard product catalogue...our balustrade components utilize heavy duty up.v.c....

16
Fourth Edition Standard Product Catalogue Moulded Urethane Specialists QUALITY HIGH DENSITY POLYURETHANE MILLWORK

Upload: others

Post on 28-Jul-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Fourth Edition Standard Product Catalogue

Moulded Urethane Specialists™

QUALITY HIGH DENSITYPOLYURETHANE MILLWORK

Page 2: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Ab

out

Che

mc

rest

About Chemcrest

Our Mission

Chemcrest specializes in the production of custom moulded polyurethane millwork for commercial andresidential applications. With over 35 years in the urethane business, Chemcrest is a brand leader andone of the largest, most respected custom architectural ornamentation manufacturers in the industry.

Chemcrest is the choice of architects, designers and contractors worldwide.

Chemcrest specializes in custom designed products, as well as in offering over 4,500 standard productsin stock. Architects and designers specify our products for customers that demand a premium productthat is very high in detail, density and quality, and that can also be shipped to meet the most stringenttimelines. Our vertically integrated CAD design department, engineering department, CNC and highlyskilled craftsman pattern makers, as well as advanced mould making technologies, give customers theconfidence that their unique and highly prized projects will not be compromised.

Chemcrest can satisfy all your needs.

Operating out of a 100,000 square foot manufacturing facility in North America, and backed by anexperienced and dedicated team of design engineering, customer service, sales and production profes-sionals, our mantra is,“We Can Build It.” Over the years we’ve supplied custom product to projects andcustomers including Disney, Gaylord Palms, Celebration City, and Pulte Homes, to name a few. We’vemanufactured custom products such as life-like birds, model buses for prototyping, company signs fordisplays, trees with bark for movie sets, beams and brackets with woodgrain, coral textured medallions,specialty wood windows, and many more impressive solutions.

Chemcrest is passionate about building lasting relationships one customer at a time.

Our reputation was founded on the strength of our ability to build solid and lasting customer relation-ships. We’ve accomplished this by delivering on our promises and standing behind our product withunsurpassed after sales service. It’s also for this reason that we’ve been able to continue to grow ournetwork of customers, and sales representatives around the world.

Moulding Lasting Impressions

At Chemcrest, one of our core values is to serve our customers better by providing expertise in custommoulded urethane millwork products and design solutions that…

• Greatly enhance the aesthetic appearance on any sized project.• Proudly display the investment in reliable, low maintenance products.• Reduce installation costs as well as future maintenance costs due to NO ROT.• Challenge how urethane is used and expand the boundaries of design.• Offer a Green, Earth friendly product that lasts virtually forever.

Moulding Lasting Impressions is our commitment to bring value-added to every phase of our cus-tomers’ projects - during the design and collaboration phase, during the production phase, and lastly,after the project has been completed.

Page 3: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Our Products

Toll Free Fax 1-888-715-1813 C H E M C R E S T A R C H I T E C T U R A L P R O D U C T S w w w . c h e m c r e s t . c o m ii

OU

RP

RO

DU

CTS

Flexible Products (EZ-Flex / Chem-Flex)

Two flexible urethane syntactic formulations that have natural woodgrain textureand real wood appearance provide low cost alternatives to expensive traditionalwood radius mouldings. These tough flexible profiles can be painted or stained tomatch your existing décor.

EZ-Flex (interior/exterior applications) provides a harder surface than standardChem-Flex and can be cut, sanded and shaped using typical woodworking toolsensuring a perfect fit. Send us the pattern that you require and we will match itwith our flexible material. (Photo center right: Hy’s Steak House, Winnipeg, Manitoba)

Chem-Flex (interior applications only) can be used on any radius or curved applica-tion where wood will not bend.

Expanded Polyvinyl Chloride (eP.V.C.)

This low maintenance extruded cellular ePVC material can be nailed, sawn, routed,milled, glued and painted using standard wood working methods. The high cellulardensity provides the strength and rigidity of wood without the worry of decay.

Glassfiber Reinforced Polymer (F.R.P.)

With almost limitless possibilities, this material can recreate the most complexshapes for historical accuracy and is corrosion resistant, dimensionally stable, light-weight and high strength. Integral gel coat color and Class 1A fire-rated product areavailable. (Photo bottom right: Perry County Hall of Justice, Kentucky)

Glassfiber Reinforced Gypsum (G.R.G.)

These non-combustible interior products are advantageous over traditional heaviercast products and are installed using typical drywall methods. A contemporaryreplacement for plaster details of past artisans.

Pre-Coated Expanded Polystyrene (E.P.S.)

Factory controlled application of cementitious / mesh (dynacrete) basecoat is bothlightweight and easy to install. This provides labor cost savings of up to 50% overconventional site coated mouldings. E.P.S. products also provide design flexibilityfor one-off custom shapes for themed environments, signage and three-dimension-al elements.

High Density Polyurethane (H.D.P.)

A very durable virtually maintenance free wood replacement that will not crack, rotor split and can easily be installed using standard woodworking tools (Class 1A fire-rated product available). Commercial project work and custom designed productsare our specialty. (Photo top right: Gaylord Palms Resort, Florida)

Page 4: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Toll Free Phone 1-800-665-6653 C H E M C R E S T A R C H I T E C T U R A L P R O D U C T S w w w . c h e m c r e s t . c o miii

WH

AT’

SN

EW

Come visit us on our new web site!Chemcrest’s new, redesigned web site is one of the most comprehensive in the industry. All of our products are here withan advanced search feature to easily find exactly what you’re looking for. We’ve also provided detailed CAD drawings foryour convenience to easily specify our products in your next design. Go online today and see how easily and convenientlyChemcrest can help you complete your project: www.chemcrest.com.

Customer TestimonialNovember 9, 2006

Q: What made you decide on urethane millwork?

A: To get the look we wanted, we needed affordable architectur-al detailing that was maintenance free.

Q: What made you decide on this style of building?

A: We wanted something different than what everybody elsehad; we love traditional architecture... everyone knows this build-ing... it’s about going back to the basics of feeling at home. In myopinion, this is the best Best Western in the world.

Q: What made you decide on using Chemcrest’s polyurethane products?

A: In South Florida, a lot of people use styrofoam... Chemcrest’s high densitypolyurethane millwork is dramatically superior to the typical styrofoam appliqué. Webuilt this building for ourselves... we wanted to build a good building, so we pickedChemcrest’s high quality no rot urethane.

The variety of product was amazing... we figured if Chemcrest could do all that andstay within our budget, then we’ve really got something here. We were looking forlongevity too, due to our hotel being right on the ocean... we needed rot and rustresistance... a product that was impervious to mother nature... now we just hose it down like a ship.

- Steve Kruse, President Best Western Pelican Beach Resort, Fort Lauderdale, Florida.

Page 5: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Ba

lust

rad

e S

yste

ms

Adding a balustrade system to your project is an inexpensive way to recreate the timeless elegance ofhistorical design.

The Chemcrest balustrade program is a comprehensive, easy to specify, and easy to install system of balusters, rails, newel posts and accessories. The ever growing lineup of products are design engi-neered to meet all code demands in most instances. The easy-to-use charts provided in this catalogueensure that you get the correct product you require for a precision fitting system.

Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet ourstrict quality standards and provide you with a solid, safe, structurally sound balustrade system.

Product shown: BR7500-08, BR7510-08, B7137, BP4808-P, and BA08-B.

Page 6: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Ce

iling

Ele

me

nts

Chemcrest’s decorative ceiling elements include rings, rosettes, medallions, surface mounted domes,and recessed fiberglass ceiling domes. Made from high density polyurethane, Chemcrest’s medallionsare dense but light-weight and easy to install. Crown a dining room or foyer with a highly detailedChemcrest medallion or surface mounted dome. Chemcrest’s recessed fiberglass domes ensure agrand statement with or without a lighting fixture.

Consider adding a matching crown mould to further enhance your room décor. Suggestions for match-ing mouldings with medallions are provided on select medallion styles – or reference Chemcrest’sextensive Mouldings Section.

Every medallion is manufactured using mould technology that gives each one sharp, crisp undercutsand corners that replicate the wood carved originals. Whatever your application, Chemcrest has abeautiful, highly detailed medallion to suit your particular need.

Product shown: CD9816 and M8510.Pelican Beach Resort, Florida

Page 7: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Styles come and go, but columns have stayed in fashion for over 3000 years. The only changes incolumns over the past number of years have been the types of material they have been made from.Today, the best columns are made by Chemcrest.

Our porch posts are structural and our decorative columns easily conceal existing unsightly supportposts or pipes already in place. Structural columns are also available. In every case, Chemcrest’scolumns and porch posts are more durable than wood and do not require the continuous mainte-nance or rot repair that wood products demand.

Chemcrest’s columns come in a variety of styles: smooth, fluted, paneled, straight, rope, tapered, roundand boxed. Add one of our crowns or capitals and bases to further enhance the look.

Our plant stands have the same column look to them. Add a decorative cap and base to beautify a cor-ner or hold a treasured memento such as a picture or vase.

Co

lum

ns &

Po

rch

Post

s

Product shown: PSC1210-SM,TUSC12 and BASE12.

Page 8: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

De

co

rativ

e M

illw

ork

Enhancing one’s home is synonymous with enjoying one’s surroundings. Chemcrest offers a number ofdecorative accents to add to your home’s décor. Decorative accents may be purely decorative or highlyfunctional – it is entirely up to your imagination. From Stair Brackets to Hanging Shelves, FireplaceSurrounds to Swag and Tassel Festoons, we have what you are looking for.

Polyurethane products are easy to work with and are cut and installed much like wood products. Theycan be painted with either a quality latex or an oil based paint following the manufacturer’s instruc-tions, or stain our woodgrain products for wood replication. Polyurethane products can also be fauxfinished for an entirely unique look that is all your own. Use Chemcrest’s decorative accents as suggest-ed or dream up something entirely new.

Chemcrest offers many more product options – if you do not see what you need, please call ourCustomer Service Representatives for more information. We welcome custom design requests.

Product shown: FSH-OLAP, GB0930, GB3032, and WB920.Pelican Beach Resort, Florida

Page 9: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

For new construction or remodeling, Chemcrest’s Architectural Products provide the finishing touch.

Use Chemcrest’s Creator Door Surround to dress up any doorway or entrance, and create a unique ele-gant look to your project.

Choose from hundreds of combinations of crossheads, pediments, sunbursts, and pilasters to accentu-ate your windows and doors. Pediment styles include Acorn Pediments, Peaked Pediments, HorizonPediments, and Ramshead Pediments, where window accents include standard arches, eyebrow arches,sunbursts, and any crosshead or pediment style. Adorn your openings with the addition of dentils, key-stones, or bottom trim to our standard crossheads.

Entr

anc

e &

Win

do

w S

yste

ms

Product shown: KSCH09, CH7209, M8526, M8708, M8769-2 and CLRF24-4K.

Page 10: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Make dramatic and beautiful accents to your exterior façade with functional or decorative Chemcrestpolyurethane louvers. Available in a large variety of shapes and sizes, wood grain and smooth textures,we can supply the perfect louver for your application.

Our functional louvers are moulded with fixed open slats to provide the necessary ventilation for yourattic or airspace. Rear fiberglass screening prevents unwanted pests from entering your home.

Our decorative louvers are moulded with closed slats to provide the classic look of a functional louver forareas where ventilation is not required.

All of our louvers may be ordered with factory routing for easy installation, when used in conjunctionwith siding.

Louv

ers

Product shown: KSCH09, CH7209 and CLRF24-4K.

Page 11: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Mis

ce

llane

ous

Chemcrest is proud of its craftspeople who have been able to create almost every custom designrequested by our valued customers. As a result, over the years some truly unique moulds have beenproduced in our pattern shop. The collections of details that follow are only a small representation ofsome of those new mould designs, which are now being released in our standard products catalogueso that all our valued customers can purchase them.

Fireplace surrounds by Chemcrest include a mantle and pilasters to enhance any fireplace. All of thecomponents of a Chemcrest fireplace surround may be modified in our factory to ensure a perfect fitfor your fireplace project. Please specify exact dimensions and call for pricing. All fireplace surroundsare woodgrained.

Product shown: FP5348-C.

Page 12: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Chemcrest offers hundreds of moulding profiles for either interior or exterior use. The intricate detail ofour patterns, combined with crisp clean lines, is what sets Chemcrest mouldings apart from the compe-tition. Chemcrest also produces one of the highest density products in the industry.

Chemcrest mouldings are available in most of our materials including High Density Polyurethane, FlexUrethane, F.R.P., and G.R.G. Some profiles are also available in our basecoated EPS foam material.

Chemcrest also offers moulded “inside” and “outside” corners for a number of profiles. Our woodgrainprofiles, when stained, replicate the beauty of natural wood without the normal rotting and crackingassociated with it. Chemcrest polyurethane mouldings are lightweight and far easier to install than tra-ditional plaster and cast products of yesterday. A factory applied primer is standard on all products,though on site, finishing is required. Chemcrest can also coat all products to achieve a Class 1A fire rating.

Mo

uld

ing

s

Products shown: M8796-08, M8520, M8513 and RM3333-27.Maxime Restaurant, Winnipeg, Manitoba

Page 13: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Use a Chemcrest wall niche in a foyer, stairwell, hallway, or beside a fireplace to display a treasured arti-fact or a beautiful floral arrangement. Often, a niche becomes the focal point of a room much like apiece of furniture or collected artwork. Uses of niches include displaying awards and trophies, or inbathrooms where perfumes, candles, baskets of soaps, and potpourri can be displayed.

All of our niche designs may be easily installed using carpenter tools, a cutting template (included), andby following the detailed instructions. Please refer to our wall niche Sizing Chart for detailed nichemeasurements.

For added embellishment, select niches are supplied with a translucent lexan sill panel to allow for bot-tom backlighting. The customer then adds an internal wall mounted light fixture to provide illumina-tion. For added strength or non-combustibility, most of our niche models are also available in G.R.G.material.

Product shown: N13561-C1.

Nic

hes

Page 14: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Architectural designers of the Renaissance period, looking to emulate the gardens of old ImperialRome, were often found to include a pergola (Latin: pergula = projection) as an important element oftheir overall design.

We at Chemcrest are pleased to offer a selection of exquisite pergolas and options that allow you tocreate an important statement of beauty for your establishment, home or garden. Our standard sizekits are ready to assemble, though we can create almost any size or shape, including curved or archeddesigns, tailored to your needs. Combine your design with Chemcrest’s columns, either round orsquare, with a selection of tail cuts, sizes and spacing to create a design of your very own.

With a combination of Chemcrest’s high density polyurethane - the highest density in the industry -and internal trussing, our pergolas are certain to provide many years of lasting benefits with minimalmaintenance.

Perg

ola

s

Product shown: N13561-C1 with custom pergolas in the background.Bermuda Cay Resort, Florida

Page 15: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Now you can achieve the timeless look and beauty of cedar shakes with Chemcrest’s Cedar Motif™Siding, a long lasting cedar alternative. Polyurethane siding is lightweight and easy to cut and fasten,but durable enough to stand up to the elements.

Available in three shake patterns – traditional fishscale, octagonal and square. Polyurethane panels aremoulded from real cedar shakes to give a truly authentic look. Each panel has interlocking edges tohide unsightly seams. Double primed, six foot wide by three foot high sheets are easy to handle andquickly cover approximately 18 square feet of area. All styles are paintable and stainable to accentuatethe classic elements of any building.

Sid

ing

Product shown: FSH-OLAP, PIL790-DP and M8777-VS.

Page 16: Fourth Edition Standard Product Catalogue...Our balustrade components utilize heavy duty uP.V.C. and/or steel reinforcing in order to meet our strict quality standards and provide

Win

do

ws Typical Window

Cross-Section

GA

B C E

DF

H

J

I

Chemcrest's Decorative Specialty Windows bring out the architectural impact of your home. The atten-tion given to design and detail allows our windows to give your home a distinctive look along withadded value. Chemcrest manufactures oval, octagonal and round windows to compliment the designand style of your home or commercial building.

Chemcrest has advanced window construction by combining the creative tradition of wood windows withaffordability and durability through modern technology and materials. Chemcrest Specialty Windows aremanufactured with High Density Rigid Polyurethane. Polyurethane is highly resistant to moisture, rot, warp-ing and insects making it a perfect choice for windows applications. Our one-piece designs eliminatemitered joints on the exterior; there are no weld seams or mechanical joints like vinyl or wood windows

A - Inner Jamb Thickness 1 1/4"

B - Inner Jamb Projection 2 1/2"

C - Outer Jamb Projection 2"

D - Outer Jamb Thickness 5/8"

E - Brickmold Projection 1 1/4"

F - Brickmold Width 2"

G - Window Bead 5/8" x 5/8"

H - Overall Projection 5 3/4"

I - “F” Casing Projection 3/4"#356 Casing Projection 1/2"

J - “F” Casing Width 2 1/8"#356 Casing Width 2 1/8"

RW600-G1

RW600-G2

RW600-G3

Round Windows Description Rough Opening

RW600-C Round Window Complete 24 1/2" x 24 1/2"No Glass - No Casing

RW600-C-DUAL Round Window Complete 24 1/2" x 24 1/2"Dual Glass - No Casing

RW600-G1 Rectangular GrilleRW600-G2 Diamond GrilleRW600-G3 Sunburst Grille