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    FormworksforHighriseConstruction

    JurgenGnida

    PERIGmbh

    1

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    Jr en Gnida

    PERI Formwork Systems

    CTBUH World Conference

    - Formwork for High Rise Construction -

    Jrgen Gnida

    Head Ke ro ects PERI GmbH

    2

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    High-rise Projects Defintion

    High rise

    is a multistory building tall enough to require

    the use of a s stem of mechanical vertical

    Main Core

    transportation such as elevator

    Skyscraper

    is a very tall high-rise building cture

    Columns

    Quoted from www.britannica.com

    Su

    perstr Bracing Floor

    The choice of the best Formwork systems

    Basement

    ypca a

    Non Typical

    depends on:

    Internal Parameters

    External parameters

    Retaining

    Walls

    SlabaThe result would be the most cost effectiveFormwork system

    3Substructure

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    High-rise Projects Internal Parameters

    Geometry

    Repetitive

    Main Core

    Changing geometry

    Concrete

    Rate of pour => concretecture

    Columns

    pressure

    Concrete finish

    Curing timeSu

    perstr Bracing Floor

    equence o wor

    Cycle time

    Formwork choice

    Existin formwork materialBasement

    Typical Slab

    Non Typical

    at customer to be reused

    Rental or purchase

    Best FW for current projectRetaining

    Walls

    SlabSlab

    4

    vs. Max Flexibility for

    future projects

    Substructure

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    High-rise Projects External Parameters

    pace

    Constraint of existing road or

    building

    Storage area

    Safety

    Special requirement at high-rise

    building

    Assembly area

    Wind

    Wind load

    Milestones Working schedules / Shifts

    Project duration

    tor

    Crane

    Capacity

    Availability

    Summer schedule / Holidays

    Local rules & regulations

    Permits

    WindFa

    Boom Reach

    Restricted noise at night

    Safety requirement

    Existing

    BuildingJob Site

    Existing

    Building

    5Active Road

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    PERI Climbing systems

    Choice of crane or self-climbing systems

    Rental

    Cost

    CB1 2 3

    ACS

    Co

    st

    Assembl

    Operation

    & Lease

    Assembly ConstructionPurchas

    6

    10 20 30..400

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    PERI Selfclimbing System ACS - Field of Application

    Towers

    Bridges

    Piers

    Pylons

    High-rise buildings

    facade

    corea

    Silos

    Chimnies

    Columns

    7

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    PERI Selfclimbing System ACS

    criteria for the application of ACS

    great building height

    non sufficient crane capacity

    H

    ng capac y a ong range

    number of cranes

    tight time schedule

    short construction period

    no delays

    high requirements on the concrete quality

    8

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    PERI Climbing System ACS - Types

    ACS 100 stands for

    Automatic Climbing System

    ACS R Regular

    ng apac y = per y rau c y n er

    ACS G with Gallows

    ACS P Platform

    ACS S for small Shafts

    9

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    PERI Climbing System ACS - Hydraulic System

    climbing machanism ACS 100

    for all typesclimbing shoe

    upper

    climbing head

    hydraulic cylinder

    climbing rail

    lower

    climbing head

    10

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    PERI Climbing System ACS - Hydraulic System

    Hydraulic technology

    hydraulic pump with

    patented flow divider

    simultaneous climbing

    1190 %10 %

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    PERI Climbing System ACS - Loads

    live loads

    according to site requirements

    e.g. storage of reinforcement

    wind

    climbing condition: 72 km/h

    (45 mph)

    working condition: 100 km/h

    (62 mph)

    storm condition: 164 km/h

    (102 mph)

    12

    - according to German code

    - according to country codes

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    PERI Climbing System ACS - Accuracy

    5 cm

    u ng , ran or , ermany , m

    Gallow

    Internal formwork

    External formwork 2,5 mm

    Window Box-out

    ACS R

    for facade186 m

    13

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    PERI Climbing System ACS - Highrise Buildings

    u ng , ran or , ermany , m

    Units climbed

    together

    Units cl imbed seperately

    14

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    PERI Climbing System ACS - Highrise Buildings

    or rump ower , ew or , , m

    15

    ACS R, ACS G

    for core walls and facade

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    PERI Climbing System ACS - Highrise Buildings

    ar ower , cago , , m

    ACS Rfor facade and external columns

    ACS G

    in cores lifting placing boom

    16

    through slabs for shear walls

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    PERI Climbing System ACS - Highrise Buildings

    orre g ar , arce ona , pa n , m

    ACS R

    outside curved facade

    ou s e core wa sACS G

    inside elevator walls

    ACS P

    17

    ns e core wa s

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    PERI Climbing System ACS - Highrise Buildings

    ACS P

    for core walls

    arc ous ng pro ec , eou , orea , m

    for core walls and fassade

    18

    a ormwor

    SKYDECK

    ACS-R asslabformwork hoist

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    PERI Climbing System ACS - Highrise Buildings

    even or ra e en er , ew or , , m

    19

    ACS P

    for core walls

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    PERI Climbing System ACS - Highrise Buildings

    o , os wa , uss a , m

    20

    for core walls

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    PERI Climbing System ACS - Highrise Buildings

    rump ower, cago, , m

    ACS R

    21

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    PERI Climbing System ACS - Highrise Buildings

    rump ower, cago, , m

    ACS R

    for facade

    22

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    PERI Climbing System ACS - Highrise Buildings

    n e ower, uwa y , uwa , m

    23ACS P and ACS R for core walls

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    Jr en Gnida

    PERI Climbing System ACS - Highrise Buildings

    amra ower, uwa y , uwa , m

    24ACS P and ACS R for core walls

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    PERI Climbing System ACS - Highrise Buildings

    ar na ay nanc a en er , ngapore , m

    25ACS P and ACS R for core walls

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    Jr en Gnida

    PERI Climbing System ACS - Highrise Buildings

    urn ng orso , a m , we en , m

    an ago a a ravaArchitect, artist and

    engineer

    26

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    PERI Climbing System ACS - Highrise Buildings

    urn ng orso , a m , we en , m

    ACS P

    custom made platform for core wallsplacing boom self-climbing

    27

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    PERI Climbing System ACS - Highrise Buildings

    urn ng orso , a m , we en , m

    28

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    PERI Selfclimbing System RCS - Field of Application

    Towers

    Bridges

    Piers

    Pylons

    High-rise buildings

    facade

    core

    a

    Silos

    Columns

    29

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    PERI Climbing System RCS

    criteria for the application of RCS

    low to medium building height

    non sufficient crane capacity

    H

    ava a e crane me

    number of cranes

    tight time schedule

    short construction period

    no delays

    high requirements on the concrete quality

    30

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    PERI Climbing System RCS - Types

    RCS stands for :

    Rail Climbin S stem

    RCS C with Carriage

    RCS G with Gallows

    RCS P Protection

    Climbing options : - craneclimbing- selfclimbing

    31

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    PERI Climbing System RCS - Types

    RCS P = Protection

    Protection against wind and weather.

    Increase in work productivity.

    Enclosure material freely selectable.

    Highly visible advertising space.

    Height of platforms adaptable.

    Rail-guided climbing.

    Retro-fit mobile self-climbing mechanism.

    32

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    RCS Self-climbing Device

    Climbing device stands on climbing shoe.

    Co-operates with latch in shoe.

    Lifting capacity 50 kN

    Stroke length 50 cm.

    Lightweight hydraulics movable byhand.Hose connection with quick couplers.

    n egra e y rau c ow v er or sync ronous c m ng.

    130 kg25 kg

    33

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    RCS Self-climbing procedure

    Sequence

    Regular areas

    34

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    PERI Climbing System RCS - Projects

    r yu o ro ec , usan , orea , - m

    35RCS C for facade

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    Jr en Gnida

    RCS Protection Panel - Projects

    Brindley Place, Birmingham, England

    36RCS C for core walls

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    PERI Climbing System RCS - Projects

    pera ouse , ran or , ermany , m

    37RCS C for facade ,ACS P for core walls

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    PERI Climbing System RCS - Projects

    Ritz Carlton Hotel, Charlotte, USA , 150 m

    38

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    PERI Climbing System RCS Project Tasks

    The client is looking for a building protection system that would provide proper workingconditions during wind and bad weather conditions as well as protection from falling debris

    Every year many working days are lost due to high wind and bad weather conditions

    -r se cons ruc on poses a sa e y r s on usy ra c. a or c y s ree s an or ra ways canbe too close to the building

    RCS-P system is a suitable solution

    39

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    PERI Climbing System RCS Protection Panel

    Assembly optimized for each application:

    Version 1:

    Narrow version

    Version 2:

    Wide working platformsVersion 3:

    40

    Version 1 Version 2 Version 3

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    RCS Protection Panel - Projects

    n e ower, uwa y , uwa , m

    41

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    RCS Protection Panel - Projects

    European Courtyard, Luxembourg , 106 m

    42

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    RCS Protection Panel - Projects

    Brindley Place, Birmingham, England , 76 m

    43

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    RCS Protection Panel - Projects

    amra ower uwa y , uwa , m

    44

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    RCS Protection Panel - Projects

    Paragon, London, England , 50 m

    45

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    RCS Protection Panel - Projects

    Bellevue Towers, Seattle , 137 m

    46

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    RCS Protection Panel - Projects

    Warton Road, London, England , 60 m

    47

    CS

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    RCS Protection Panel - Projects

    The Claredon, Boston, USA , 102 m

    48

    RCS P t ti P l P j t

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    RCS Protection Panel - Projects

    Absolute Towers, Toronto, Canada , 170 m

    49

    RCS Protection Panel Absolute Tower

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    RCS Protection Panel Absolute Tower

    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 1:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 5

    TWIST 1 LEVEL 5 TO

    LEVEL 6LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 6

    LEVEL 35

    LEVEL 40

    LEVEL 45

    LEVEL 20

    LEVEL 25

    LEVEL 30

    LEVEL 10

    LEVEL 15

    50

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    RCS Protection Panel Absolute Tower

    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 2:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 11

    TWIST 2 LEVEL 11 TO

    LEVEL 12LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 12

    LEVEL 35

    LEVEL 40

    LEVEL 45

    LEVEL 20

    LEVEL 25

    LEVEL 30

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    51

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    RCS Protection Panel Absolute Tower

    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 3:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 17

    TWIST 3 LEVEL 17 TO

    LEVEL 18LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 18

    LEVEL 35

    LEVEL 40

    LEVEL 45

    LEVEL 20

    LEVEL 25

    LEVEL 30

    LEVEL 10

    LEVEL 15

    TWIST 03 - LEVEL 16 TO 17

    TWIST 02 - LEVEL 11 TO 12

    52

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    RCS Protection Panel Absolute Tower

    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 4:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 23

    TWIST 4 LEVEL 23 TO

    LEVEL 24LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 24

    LEVEL 35

    LEVEL 40

    LEVEL 45

    LEVEL 20

    LEVEL 25

    LEVEL 30

    TWIST 04 - LEVEL 22 TO 23

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    53

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    RCS Protection Panel Absolute Tower

    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 5:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 26

    TWIST 5 LEVEL 26 TO

    LEVEL 27LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 27

    LEVEL 35

    LEVEL 40

    LEVEL 45

    LEVEL 20

    LEVEL 25

    LEVEL 30

    TWIST 05 - LEVEL 26 TO 27

    TWIST 04 - LEVEL 22 TO 23

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    54

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 6:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 29

    TWIST 6 LEVEL 29 TO

    LEVEL 30LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 30

    LEVEL 35

    LEVEL 40

    LEVEL 45

    LEVEL 20

    LEVEL 25

    LEVEL 30TWIST 06 - LEVEL 29 TO 30

    TWIST 04 - LEVEL 22 TO 23

    TWIST 05 - LEVEL 26 TO 27

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    55

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 7:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 32

    TWIST 7 LEVEL 32 TO

    LEVEL 33LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 33

    LEVEL 35

    LEVEL 40

    LEVEL 45

    TWIST 07 - LEVEL 32 TO 33

    LEVEL 20

    LEVEL 25

    LEVEL 30

    TWIST 04 - LEVEL 22 TO 23

    TWIST 05 - LEVEL 26 TO 27

    TWIST 06 - LEVEL 29 TO 30

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    56

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 8:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 35

    TWIST 8 LEVEL 35 TO

    LEVEL 37LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 37

    LEVEL 35

    LEVEL 40

    LEVEL 45

    TWIST 08 - LEVEL 35 TO 36

    TWIST 07 - LEVEL 32 TO 33

    LEVEL 20

    LEVEL 25

    LEVEL 30

    TWIST 04 - LEVEL 22 TO 23

    TWIST 05 - LEVEL 26 TO 27

    TWIST 06 - LEVEL 29 TO 30

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    57

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 9:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 41

    TWIST 9 LEVEL 41 TO

    LEVEL 42LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    REMOVAL-RCS-BRACKETS

    LEVEL 42

    LEVEL 35

    LEVEL 40

    LEVEL 45

    TWIST 09 - LEVEL 41 TO 42

    TWIST 07 - LEVEL 32 TO 33

    TWIST 08 - LEVEL 35 TO 36

    LEVEL 20

    LEVEL 25

    LEVEL 30

    TWIST 04 - LEVEL 22 TO 23

    TWIST 05 - LEVEL 26 TO 27

    TWIST 06 - LEVEL 29 TO 30

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    58

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 10:

    RCS-CLIMBING FROM

    REMOVAL OF REMOVAL-

    RCS-BRACKETS LEVEL 47

    TWIST 10 LEVEL 47 TO

    LEVEL 48LEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    TWIST 10 - LEVEL 47 TO 48

    REMOVAL-RCS-BRACKETS

    LEVEL 48

    LEVEL 35

    LEVEL 40

    LEVEL 45

    TWIST 07 - LEVEL 32 TO 33

    TWIST 08 - LEVEL 35 TO 36

    TWIST 09 - LEVEL 41 TO 42

    LEVEL 20

    LEVEL 25

    LEVEL 30

    TWIST 04 - LEVEL 22 TO 23

    TWIST 05 - LEVEL 26 TO 27

    TWIST 06 - LEVEL 29 TO 30

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    59

    LEVEL 01

    -

    RCS Protection Panel Absolute Tower

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    CLIMBING STEPS GRAPHIC-ILLUSTRATION

    PHASE 11:

    RCS-CLIMBING FROM

    THE ABSOLUTE TOWER

    TOPING OUT OF ALL RCS-

    CLIMBING UNITSLEVEL 50

    LEVEL 55

    TOP OF THE ABSOLUTE TOWER

    TWIST 10 - LEVEL 47 TO 48

    LEVEL 35

    LEVEL 40

    LEVEL 45

    TWIST 07 - LEVEL 32 TO 33

    TWIST 08 - LEVEL 35 TO 36

    TWIST 09 - LEVEL 41 TO 42

    LEVEL 20

    LEVEL 25

    LEVEL 30

    TWIST 04 - LEVEL 22 TO 23

    TWIST 05 - LEVEL 26 TO 27

    TWIST 06 - LEVEL 29 TO 30

    LEVEL 10

    LEVEL 15

    TWIST 02 - LEVEL 11 TO 12

    TWIST 03 - LEVEL 16 TO 17

    60

    LEVEL 01

    -

    RCS Protection System

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    INCREASED PRODUCTIVITY

    Crane independent climbing.

    Protection from wind results in less lost

    days to weather. Many days per year lost

    annually.

    Enclosed surrounding increases the level of

    comfort and the feeling of safety.

    floors.

    No tie offs

    61

    Advertis ing opportunit ies.

    RCS Protection System

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    INCREASED SAFETY

    Safety. Enlcosure prevents debris from falling

    onto construction site below or onto busy city

    streets.

    Safety. Through the climbing rail, the RCS unit

    is always connected to the structure for the entire

    climbing procedure even in strong wind

    conditions.

    Safety. Enclosed surrounding increases feeling

    of safety and results in productivity improvement.

    Safety. No tie off required once the system is inplace.

    62

    PERI ACS 100 References 1991 - 2009

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    Jr en Gnida

    Austral ia : 52

    Austria : 2 Sweden : 6Norway : 3

    Holland : 6 Mexico : 2

    Hungary : 1

    Singapore : 6

    Belgium : 5

    Polland : 11Indonesia : 2

    Taiwan : 1

    Thailand : 1Bahrein : 2

    Panama : 3India : 1

    Canada : 11 Portugal : 1Israel : 10 Trinidad : 2

    Czech Rep. : 3 Russia : 4

    Italy : 6 Turkey : 1

    Japan : 5

    Qatar : 6

    UAE : 36

    Chile : 1

    Romania : 1

    France : 9

    UK : 7Egypt : 1 Korea : 72

    Saudi Arabia : 2 USA : 82Kuwait : 4

    63

    Spain : 13Germany : 12 Malaysia : 4