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Formula Hybrid International Competition May 5, 6, 7, 2008

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Formula Hybrid

International Competition

May 5, 6, 7, 2008

08 annualsecond

We are thrilled to have sixteen cars competing this year.

The competition is the result of the hard work of many people at Dartmouth and

beyond. We are grateful to all our sponsors, judges, event volunteers, and supporters.

Most of all, we are indebted to the enthusiasm of all the students who have taken up

the Formula Hybrid challenge. We are delighted that they are directing their ingenuity

and creativity to advancing hybrid technologies, as we believe that ideas developed

for competitions today may lead to everyday applications tomorrow. This event, the

second annual Formula Hybrid competition, is another step in the growing movement

to engineer new automotive solutions.

We are already planning the 2009 Formula Hybrid Competition. We look forward to

seeing you there.

Doug Fraser Wynne [email protected] [email protected]

Formula Hybrid International Competition Organizers

Welcome to the second annual Formula Hybrid International Competition

competitionschedule

Tues May 6 Wed May 7

Drivers MeetingJack Ratta Media Center

Drivers MeetingJack Ratta Media Center

Acceleration RunsNASCAR Oval - Main Straight

Tech.Inspection

Center Garage Inspection Bay

DesignEvent

Center Garages

PresentationEvent

Jack Ratta Media Center

Officials MeetingJack Ratta Media Center

Rules Committee MeetingJack Ratta Media Center

VIP ReceptionJack Ratta Media Center

Tech.Inspection

Center Garage Inspection Bay

DesignEvent

Center Garages

PresentationEvent

Jack Ratta Media Center

EducationalProgram

Center Garages

AutocrossNASCAR Oval

Lunch BreakLunch Break

RegistrationMain Gate

Endurance EventNASCAR Oval

Awards CeremonyJack Ratta Media Center

8:00

9:00

10:00

11:00

12:00

1:00

2:00

3:00

4:00

5:00

6:00

7:00

8:00

9:00

Design FinalsCenter Garages

Group PhotoNASCAR Oval - Main Straight

Subject to change—watch for postings.

Lunch Break

Mon May 5

Thayer School of Engineering • Dartmouth College • Hanover, NH 03755603.646.6580 • formula-hybrid.org

For over a decade, Dartmouth engineering students have

participated in the annual Formula SAE competition. In 2003 a

team of engineering students decided to test their knowledge of

electric motors and the role they could play in formula racecars. The

team reasoned that because electric motors deliver higher torque

at low speeds than do internal combustion engines, a hybrid could

offer advantages in a few of the Formula SAE events.

The Dartmouth team converted a former Formula SAE car with a

traditional combustion engine into a hybrid vehicle, overcoming

numerous technical challenges along the way. One of the most

difficult aspects was making all the pieces fit. Despite the smaller

size of the hybrid gasoline engine, there are more components to

a hybrid drivetrain, including the electric motor, motor controller,

energy storage system (accumulator), various high-power voltage

converters, and computerized control systems. But the greatest

obstacle of all was that hybrid cars could not meet newly revised

Formula SAE regulations. So the Dartmouth team decided to create

a whole new competition: Formula Hybrid.

Under the leadership of Doug Fraser, director of the Formula

Hybrid Project at Dartmouth, Formula Hybrid took shape with

SAE and IEEE endorsements. In 2006 Formula Hybrid enthusiasts

convened at Dartmouth to develop competition rules and regulations.

The wheels were set in motion for the annual Formula Hybrid

International Competition.

formula 08hybridWhat is Formula Hybrid? The Road to Formula HybridThe Formula Hybrid™ International Competition challenges

undergraduate and graduate students to design and build hybrid

racecars and compete in a multi-event program. The open-wheel,

single-seat cars must conform to a set of rules—formulas—that

emphasize, encourage, and promote drivetrain innovation and

fuel efficiency.

Organized by Thayer School of Engineering at Dartmouth College,

Formula Hybrid carries the endorsement of the Society of

Automotive Engineers, Inc. (SAE) and the Institute of Electrical

and Electronics Engineers, Inc. (IEEE).

The Formula Hybrid competition builds on the highly successful

Formula SAE program by adding a new layer of complexity. Like

Formula SAE events, the Hybrid competition includes autocross,

endurance events, an acceleration test, and judging of car design

and marketing presentations. But in addition, Formula Hybrid

demands completion of all events on a fixed amount of fuel—

a challenge that proves difficult to master. The competition gives

teams the opportunity to demonstrate and test their solutions and

glean new ideas for the future.

08

Vehicle SpecificationsCAR NUMBER 2

BODYWORK Composite nose and side pods

COLORS Blue and silver

BRAKES Tilton master cylinders, Polaris calipers, custom CNC rear rotors, adjustable brake bias bar

REGEN BRAKING Rear wheel

DRIVE Full parallel hybrid

ENGINE Kawasaki Ninja, 248 cc

FUEL TYPE Gasoline

ENGINE POWER 36 Hp @ 11,500 RPM*

GENERATOR Perm Motor PMG-132

DRIVE MOTOR Perm Motor PMG-132

DRIVE MOTOR POWER 18 Hp @ 1250 RPM*

MOTOR CONTROLLER Computer controlled, electronically actuated CVT

ACCUMULATOR 50 Maxwell Ultracaps, (1500 F, 2.7 V each)

FRAME 4130 and mild steel space frame

FRONT SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, single remote reservoir Penske Shock, decoupled bump and roll stiffness

FRONT TRACK 52 in (1320 mm)

OVERALL HEIGHT 44 in (1118 mm)

OVERALL LENGTH 110 in (2794 mm)

OVERALL WIDTH 58 in (1473 mm)

REAR SUSPENSION Dual unequal-length composite carbon-fiber A-arms, with a Nomex Honeycombcore, CNC aluminum uprights, single remote reservoir Penske Shock, decoupled bump and roll stiffness

REAR TRACK 47 in (1193 mm)

TIRES Hoosier 18x6-10 R25A

UNIQUE FEATURES CVT electric motor controller, structural transaxle

WEIGHT 550 lbs

WEIGHT DISTRIBUTION 48/52 (front/rear)

WHEELBASE 66 in (1676 mm)

Vehicle SpecificationsCAR NUMBER 4

BODYWORK Fiberglass nose, Lexan sidepods

COLORS TBD

BRAKES Wilwood master cylinders and calipers, driver adjustable brake bias bar

REGEN BRAKING N/A

DRIVE Series system

ENGINE Kawasaki Ninja, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 36 Hp @ 11,000 RPM

GENERATOR ACW-80-4 Siemens

DRIVE MOTOR Netgain Warp 9

DRIVE MOTOR POWER 70 Hp @ 120 V DC (435 A)

MOTOR CONTROLLER Cafe Electric Z1k

ACCUMULATOR 88 Maxwell Ultracaps, 2600 F, 2.7 V

FRAME Chromoly and mild steel space frame

FRONT SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, OHLINS coil over shock spring dampers

FRONT TRACK 46 in (1168 mm)

OVERALL HEIGHT 48 in (1219 mm)

OVERALL LENGTH 114 in (2896 mm)*

OVERALL WIDTH 56 in (1422 mm)

REAR SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, OHLINS coil over shock spring dampers

REAR TRACK 56 in (1422 mm)

TIRES Goodyear, Rear: 20x8-13 Front: 20x6-13

UNIQUE FEATURES Fuzzy logic throttle control system, modified Manzanita Micro DC/DC converter

WEIGHT 900 lbs*

WEIGHT DISTRIBUTION 45/55 (front/rear)*

WHEELBASE 75 in (1905 mm)

Vehicle SpecificationsCAR NUMBER 6

BODYWORK TBD

COLORS TBD

BRAKES Tilton Universal master cylinders, AP Racing calipers and rotors in the front, Nissan Sentra calipers and rotors in the back

REGEN BRAKING Rear wheels: progressive, brake-pedal actuated

DRIVE Parallel system, shaft coupled through electronic controlled clutch

ENGINE Yamaha, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 34 Hp @ 11,000 RPM*

GENERATOR PM DC by Perm-Motor (PMG-132)

DRIVE MOTOR Series wound by D&D (ES-15A-6)

DRIVE MOTOR POWER 40 Hp @ 4,000 RPM*

MOTOR CONTROLLER Navitas TSE600-96

ACCUMULATOR 70 Lithium-Polymer packs, 11.1 V, 2.2 Ah

FRAME 4130 steel space frame

FRONT SUSPENSION Double wishbone suspension, unequal A-arms, aluminum uprights, Risse Racing dampers

FRONT TRACK 63 in (1600 mm)

OVERALL HEIGHT 49 in (1259 mm)

OVERALL LENGTH 116 in (2946 mm)

OVERALL WIDTH 42 in (1067 mm)

REAR SUSPENSION Single wishbone suspension, aluminum uprights, Risse Racing dampers

REAR TRACK 57 in (1448 mm)

TIRES Hoosier 20.5x6.0-13

WEIGHT TBD

WEIGHT DISTRIBUTION TBD

WHEELBASE 80 in (2032 mm)

2 4 6

&specificationsdata

Vehicle SpecificationsCAR NUMBER 3

BODYWORK Fiberglass*

COLORS Blue and white

BRAKES COTS rotor and caliper disc fronts, COTS drum rears, Wilwood master cylinders

REGEN BRAKING N/A

DRIVE Parallel chain-driven system coupled to a custom output shaft, custom telescoping driveshaft, COTS differential

ENGINE Kawasaki Ninja, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 38 Hp @ 12,000 RPM*

GENERATOR 12 V alternator, 500 W DC-DC converter

DRIVE MOTOR Advanced DC Motors L91-4003

DRIVE MOTOR POWER 42 Hp continuous, 65 Hp peak*

MOTOR CONTROLLER AXE Alltrax 24-72 V

ACCUMULATOR Odyssey PC625 16 Ah, lead acid battery

FRAME Mild steel space frame

FRONT SUSPENSION Dual unequal-length A-arms, COTS spindles, Fox Racing Shocks with coiloverHypercoil springs

FRONT TRACK 51.5 in (1308 mm)

OVERALL HEIGHT 52 in (1321 mm)

OVERALL LENGTH 126 in (3200 mm)*

OVERALL WIDTH 62 in (1575 mm)

REAR SUSPENSION COTS live axle, 4-link trailing arm with Panhard rod, Fox Racing Shocks with coilover Hypercoil springs

REAR TRACK 49 in (1245 mm)

TIRES Hoosier 23x8.5-15

UNIQUE FEATURES Cockpit accommodates 5'6"- 6'7" driver

WEIGHT 800 lbs*

WEIGHT DISTRIBUTION 40/60 (front/rear)*

WHEELBASE 86 in (2184 mm)*

* Estimated Value

3

Team Data Car Number 3

School Yale University

Team Name Yale SAE Racing Team

Car Name Torquere et Velocitas

Advisor John Morrell

Team Contact Terrence Myelle

Web Site yale.edu

Team Data Car Number 2

School Embry-Riddle Aeronautical University

Team Name ERAU Racing

Car Name Machina

Advisor Darris White

Team Contact Craig Czlapinski

Web Site erau.edu

Team Data Car Number 4

School Dartmouth College

Team Name Dartmouth Formula Racing

Car Name Molly

Advisor John P. Collier

Team Contact Donny Zimmanck

Web Site engineering.dartmouth.edu/dfr/ hybrid.html

Team Data Car Number 6

School Illinois Institute of Technology

Team Name ACE Formula Racing

Car Name ACE 1-P2008

Advisor Dr. Ali Emadi

Team Contact Jonathan Sibley

Web Site formulahybrid.iit.edu

Vehicle SpecificationsCAR NUMBER 12

BODYWORK TBD

COLORS TBD

BRAKES Wilwood master cylinders, calipers and rotors

REGEN BRAKING Rear wheels: brake-pedal enabled

DRIVE Series hybrid

ENGINE Kawasaki Ninja, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 38 Hp @ 12,000 RPM*

GENERATOR 20 kVA 3-phase PMSM by Perm-Motor (PGS-156)

DRIVE MOTOR 3-phase Induction by Azure Dynamics (AC-24)

DRIVE MOTOR POWER 43 Hp @ 4,000 RPM*

MOTOR CONTROLLER Azure Dynamics DMOC 445

ACCUMULATOR 32 Lithium-Ion battery packs, 14.4 V, 7.5 Ah

FRAME 4130 steel space frame

FRONT SUSPENSION Dual unequal-length A-arm, aluminum uprights, pushrod-actuated Fox Racing dampers

FRONT TRACK 59 in (1499 mm)

OVERALL HEIGHT 48 in (1219 mm)

OVERALL LENGTH 112 in (2845 mm)

OVERALL WIDTH 42 in (1067 mm)

REAR SUSPENSION 4-bar parallel, solid axle, pushrod-actuated RockShox dampers

REAR TRACK 53 in (1346 mm)

TIRES Hoosier 20.5x6.0-13

WEIGHT TBD

WEIGHT DISTRIBUTION TBD

WHEELBASE 78 in (1981 mm)

Vehicle SpecificationsCAR NUMBER 16

BODYWORK Fiberglass

COLORS Red, white, and black

BRAKES Rear brakes: Brembo dual cylinder Front brakes: Wilwood

REGEN BRAKING Front wheels

DRIVE Series hybrid system

ENGINE Robin Subaru EX21, 211 cc

FUEL TYPE Gasoline

ENGINE POWER 7 Hp @ 4000 RPM

GENERATOR PERM PMG 132

DRIVE MOTOR Twin PERM PMG 132

DRIVE MOTOR POWER 2 x 7.22 kW @ 3480 RPM

MOTOR CONTROLLER 2 x Alltrax AXE controller

ACCUMULATOR 18 Lithium Tech Corporation 45 Ah HP-602050, 45 Ah, 3.6 V

FRAME 1015 steel tubing

FRONT SUSPENSION Non-parallel short long arm (SLA), shortknuckle, pushrod-actuated, horizontallyoriented spring and damper

FRONT TRACK 46.5 in (1181 mm)

OVERALL HEIGHT 41 in (1041 mm)

OVERALL LENGTH 113 in (2870 mm)

OVERALL WIDTH 54 in (1372 mm)

REAR SUSPENSION Non-parallel short long arm (SLA), shortknuckle, pushrod-actuated, horizontallyoriented spring and damper

REAR TRACK 46.5 in (1181 mm)

TIRES 20x6.5-13 Goodyear R065 compound

UNIQUE FEATURES Independent rear wheel drive

WEIGHT 675 lbs*

WEIGHT DISTRIBUTION 50/50*

WHEELBASE 70.5 in (1791 mm)

Vehicle SpecificationsCAR NUMBER 17

BODYWORK Fiberglass nose

COLORS Brown and blue

BRAKES Front: dual disc brakes with two piston calipers Rear: single disc brake with single caliper

REGEN BRAKING N/A

DRIVE Single electric motor

ENGINE N/A

FUEL TYPE N/A

ENGINE POWER N/A

GENERATOR N/A

DRIVE MOTOR NetGain Warp9

DRIVE MOTOR POWER TBD

MOTOR CONTROLLER Alltrax

ACCUMULATOR Lead acid battery system

FRAME Steel space frame

FRONT SUSPENSION Dual A-arm, pushrod-actuated dampers

FRONT TRACK TBD

OVERALL HEIGHT TBD

OVERALL LENGTH TBD

OVERALL WIDTH TBD

REAR SUSPENSION Dual A-arm, pushrod-actuated dampers

REAR TRACK TBD

TIRES 20x13x6.5

WEIGHT TBD

WEIGHT DISTRIBUTION TBD

WHEELBASE TBD

12 13 16 17

Team Data Car Number 12

School Illinois Institute of Technology

Team Name ACE Formula Racing

Car Name ACE 2-SD2008

Advisor Dr. Ali Emadi

Team Contact Jonathan Sibley

Web Site formulahybrid.iit.edu

Team Data Car Number 13

School University of Vermont

Team Name Alternative Energy Racing Organization

Car Name GreenSpeed

Advisor Jeff Frolik

Team Contact Andrew Laing

Web Site cems.uvm.edu/~aero/

Team Data Car Number 16

School McGill University

Team Name McGill Hybrid Racing Team

Car Name McGill Hybrid Race Car

Advisor Peter Radziszewski

Team Contact Elizabeth Lee

Web Site mcgill.ca

Team Data Car Number 17

School Tufts University

Team Name Tufts Hybrid Racing

Car Name FH2008

Advisor Richard Wlezien

Team Contact Matt Liberatore

Web Site tufts.edu

Vehicle SpecificationsCAR NUMBER 13

BODYWORK Fiberglass nose, Lexan sidepods

COLORS TBD

BRAKES Polaris Outlaw master cylinders, Polaris RZR calipers and rotors, adjustable brakebias bar.

REGEN BRAKING All wheels: progressive, left-pedal/hand-lever actuated

DRIVE Parallel system, engine-coupled

ENGINE Honda CRF250, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 36 Hp @ 8,000 RPM*

GENERATOR N/A

DRIVE MOTOR Azure Dynamics AC-24

DRIVE MOTOR POWER 40 Hp @ 7,000 RPM*

MOTOR CONTROLLER Azure Dynamics DMOC-445

ACCUMULATOR 200 A-123 Li-Ion batteries, 3.3 V

FRAME Alloy steel space frame

FRONT SUSPENSION Dual unequal-length A-arm, fabricated aluminum uprights, pushrod-actuated Fox Racing damper units

FRONT TRACK 58 in (1473 mm)

OVERALL HEIGHT 50 in (1270 mm)

OVERALL LENGTH 105 in (2667 mm)

OVERALL WIDTH 61.78 in (1569 mm)

REAR SUSPENSION Upper H-arm, lower A-arm, unequal-length, Polaris RZR uprights, pushrod-actuated Fox Racing damper units.

REAR TRACK 54 in (1372 mm)

TIRES Hoosier 20x13x7

UNIQUE FEATURES All-wheel drive

WEIGHT 650 lbs*

WEIGHT DISTRIBUTION 40/60 (front/rear)*

WHEELBASE 67 in (1702 mm)

* Estimated Value

&specificationsdata

Vehicle SpecificationsCAR NUMBER 20

BODYWORK Fiberglass

COLORS Red, black, and white

BRAKES Dual Wilwood two piston calipers and cast iron rotors

REGEN BRAKING TBD

DRIVE Series system

ENGINE Custom O.S. FS-200S 4-stroke model airplane engine

FUEL TYPE Gasoline or E-85

ENGINE POWER 2.4 Hp @ 1000 watts*

GENERATOR Modified Chicago electric generator

DRIVE MOTOR 2 AC4-4002 Advanced DC motors

DRIVE MOTOR POWER 20 Hp @ 5,000 RPM*

MOTOR CONTROLLER University fabricated controller or Alltrax AXE 45-72 V

ACCUMULATOR 200 Ah of lithium phosphate and 100 Ah of lead cells

FRAME Chromoly and mild steel space frame

FRONT SUSPENSION Double wishbone with pushrod-actuated mountain bike dampers

FRONT TRACK 50 in (1270 mm)

OVERALL HEIGHT 50 in (1270 mm)*

OVERALL LENGTH 100 in (2540 mm)*

OVERALL WIDTH 50 in (1270 mm)*

REAR SUSPENSION Double wishbone with pushrod-actuated mountain bike dampers

REAR TRACK 50 in (1270 mm)

TIRES 20x13x6-7 Hoosier Bias-Ply

UNIQUE FEATURES Integration of student fabricated and modified components

WEIGHT 800 lbs*

WEIGHT DISTRIBUTION 45/55 (front/rear)

WHEELBASE 70 in (1778 mm)

Vehicle SpecificationsCAR NUMBER 24

BODYWORK Fiberglass

COLORS Blue and gold

BRAKES Wilwood calipers

REGEN BRAKING Rear wheels

DRIVE Parallel system, shaft-coupled

ENGINE Yamaha WR250, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 34 Hp @ 9,500 RPM*

GENERATOR Drive motor

DRIVE MOTOR 2x Perm PMG-132

DRIVE MOTOR POWER 10 Hp @ 5200 RPM each

MOTOR CONTROLLER Kelly Motor Controller

ACCUMULATOR Maxwell Ultracaps, 192 F, 48 V

FRAME Chromoly and mild steel space frame

FRONT SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, Yamaha dampers

FRONT TRACK 46 in (1168 mm)

OVERALL HEIGHT 24 in (58 mm)

OVERALL LENGTH 90 in (2286 mm)

OVERALL WIDTH 36 in (914 mm)

REAR SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, Yamaha dampers

REAR TRACK 44.5 in (1130 mm)

TIRES Hoosier

UNIQUE FEATURES Permanent magnet motors, adjustable pedal cluster

WEIGHT 900 lbs*

WEIGHT DISTRIBUTION 45/55 (front/rear)*

WHEELBASE 65 in (1651 mm)

Vehicle SpecificationsCAR NUMBER 40

BODYWORK Fiberglass

COLORS TBD

BRAKES Yamaha Fighter125 rotor, FZ150 caliper

REGEN BRAKING All wheels: progressive

DRIVE Parallel system

ENGINE Honda VT250, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 35 Hp @ 11,000 RPM*

GENERATOR N/A

DRIVE MOTOR Leedan LDSM-224A Servo Motor

DRIVE MOTOR POWER 15 kW @ 1,200 RPM

MOTOR CONTROLLER KEB*

ACCUMULATOR Li+ Battery

FRAME SCM 4140 space frame

FRONT SUSPENSION Dual equal-length A-arm, pushrod-actuated MR damper

FRONT TRACK 55.1 in (1400 mm)*

OVERALL HEIGHT 49.6 in (1260 mm)*

OVERALL LENGTH 130 in (3200 mm)*

OVERALL WIDTH 63 in (1600 mm)*

REAR SUSPENSION Dual equal-length A-arm, pushrod-actuated MR damper

REAR TRACK 55.1 in (1400 mm)*

TIRES Goodyear NCT 5 225/50/R16

WEIGHT 880 lbs*

WEIGHT DISTRIBUTION 45/55 (front/rear)*

WHEELBASE 86.6 in (2200 mm)*

20 23 24 40

Team Data Car Number 20

School North Carolina State University

Team Name Wolfpack Energy Efficient Locomotion

Car Name Stealth Prowler

Advisor Terry J. Gilbert

Team Contact Andrew Misenheimer

Web Site mae.ncsu.edu/org/weel

Team Data Car Number 23

School University of Wisconsin - Madison

Team Name Wisconsin Formula Hybrid

Car Name TBD

Advisor Dr. Glenn Bower

Team Contact Kevin Stutenberg

Web Site wisc.edu

Team Data Car Number 24

School University of California, Irvine

Team Name Ampeaters

Car Name TBD

Advisor J. M. McCarthy

Team Contact Karen Hung

Web Site uci.edu

Team Data Car Number 40

School National Chiao Tung University

Team Name MECE

Car Name TBD

Advisor Ji Hua Chin

Team Contact Anthony Yang

Web Site formula.nctu.edu.tw

Vehicle SpecificationsCAR NUMBER 23

BODYWORK Carbon fiber nose cone, side panels, andside pods

COLORS Red and black

BRAKES AP Racing calipers, custom floating dual outboard rotors

REGEN BRAKING Rear wheels: progressive, left-pedal actuated

DRIVE Parallel system, differential-coupled

ENGINE Kawasaki EX250

FUEL TYPE Gasoline

ENGINE POWER 36 Hp (28 kW) @ 11,000 RPM

GENERATOR N/A

DRIVE MOTOR Solectria AC GTX20

DRIVE MOTOR POWER 16 Hp (12 kW) @ 7400 RPM

MOTOR CONTROLLER Solectria UMOC 340

ACCUMULATOR 252 Milwaukee/Molicell IMR-26700A, 4.25 V, 2.8 Ah

FRAME 4130 Tubular steel space frame

FRONT SUSPENSION Double unequal-length A-arm, machined 7075 Al uprights

FRONT TRACK 47 in (1193.8 mm)

OVERALL HEIGHT 41.5 in (1054.1 mm)

OVERALL LENGTH 108 in (2743.2 mm)

OVERALL WIDTH 53 in (1358.9 mm)

REAR SUSPENSION Double unequal-length A-arm, machined 7075 Al uprights

REAR TRACK 46 in (1168.4 mm)

TIRES Goodyear 20x6.5 R13 R065

UNIQUE FEATURES Pneumatically actuated shifting

WEIGHT 650 lbs (294.8 kg)*

WEIGHT DISTRIBUTION 45/55 (front/rear)*

WHEELBASE 60 in (1524 mm)

* Estimated Value

&specificationsdata

Vehicle SpecificationsCAR NUMBER 52

BODYWORK N/A

COLORS Yellow and black

BRAKES Tilton master cylinders, Wilwood calipers

REGEN BRAKING N/A

DRIVE LEM 200D-135

ENGINE N/A

FUEL TYPE Gasoline

ENGINE POWER N/A

GENERATOR N/A

DRIVE MOTOR 15 Hp*

DRIVE MOTOR POWER 15 Hp*

MOTOR CONTROLLER Curtis

ACCUMULATOR A123 Li-ion cells

FRAME Carbon composite monoque front with steel tubular rear space frame

FRONT SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated spring and dampers

FRONT TRACK 51 in (1295 mm)

OVERALL HEIGHT 42 in (1066 mm)

OVERALL LENGTH 103 in (2616 mm)

OVERALL WIDTH 59 in (1499 mm)

REAR SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated spring and dampers

REAR TRACK 48 in (1219 mm)

TIRES Hoosier 18x7.5x10

WEIGHT 450 lbs*

WEIGHT DISTRIBUTION 47/53 (front/rear)

WHEELBASE 64 in (1626 mm)

Vehicle SpecificationsCAR NUMBER 76

BODYWORK Fiberglass nose, Lexan/fiberglass sidepods

COLORS Black

BRAKES AP Racing master cylinders, Wilwood calipers and rotors

REGEN BRAKING N/A

DRIVE Series

ENGINE Briggs and Stratton 7 Hp

FUEL TYPE Gasoline

ENGINE POWER 7 Hp @ 3600 RPM

GENERATOR PERM PMG 132

DRIVE MOTOR D&D ES-15A-6

DRIVE MOTOR POWER 10 Hp @ 5,000 RPM*

MOTOR CONTROLLER Alltrax 7245

ACCUMULATOR 30 Maxwell Ultracaps, 3000 F, 2.7 V

FRAME Chromoly and mild steel space frame

FRONT SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated TannerRacing springs and Penske coilover dampers

FRONT TRACK 52 in (1321 mm)

OVERALL HEIGHT 38 in (965 mm)

OVERALL LENGTH 100 in (2540 mm)

OVERALL WIDTH 39 in (991 mm)

REAR SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated Fox Shocks

REAR TRACK 49 in (1245 mm)

TIRES Hoosier 20x13x7.5

WEIGHT 750 lbs*

WEIGHT DISTRIBUTION 40/60 (front/rear)*

WHEELBASE 66 in (1524 mm)

Vehicle SpecificationsCAR NUMBER 77

BODYWORK Fiberglass nose, Lexan sidepods

COLORS Green and yellow

BRAKES Wilwood

REGEN BRAKING Rear wheels: progressive, left-pedal actuated

DRIVE Parallel system, road-coupled

ENGINE YAMAHA Grizzly, 125 cc

FUEL TYPE Gasoline

ENGINE POWER 8.6 Hp @ 8,000 RPM*

GENERATOR DC generator

DRIVE MOTOR LEM-200

DRIVE MOTOR POWER 15 kW @ 1750 RPM

MOTOR CONTROLLER MOVICOM

ACCUMULATOR 66 ESMA Ultracaps, 6000 F, 1,5 V

FRAME Steel

FRONT SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated X-Fusion dampers

FRONT TRACK 46 in (1168 mm)

OVERALL HEIGHT 24 in (58 mm)

OVERALL LENGTH 90 in (2290 mm)

OVERALL WIDTH 36 in (916 mm)

REAR SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated X-Fusion dampers

REAR TRACK 44.5 in (1130 mm)

TIRES Yokohama 175/60/13*

WEIGHT 450 kg (992 lbs)

WEIGHT DISTRIBUTION 45/55 (front/rear)

WHEELBASE 65 in (1649 mm)

69 76 77Vehicle SpecificationsCAR NUMBER 69

BODYWORK Fiberglass nose, thin sheetmetal sidepods

COLORS TBD

BRAKES Wilwood master cylinders, Nissin four piston calipers and rotors, driver-adjustable brake bias bar

REGEN BRAKING None

DRIVE Series system; wheels driven through a CVT and differential

ENGINE Kawasaki Ninja, 250 cc

FUEL TYPE Gasoline

ENGINE POWER 40 Hp @ 12,000 RPM*

GENERATOR NorthStar belt driven generator head 5500 W

DRIVE MOTOR Netgain Technologies Warp 9

DRIVE MOTOR POWER 32.3* Continuous Hp, 78.8* Maximum Hp

MOTOR CONTROLLER Café Electronics “Zilla”

ACCUMULATOR TBD

FRAME Chromoly and mild steel space frame

FRONT SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated Risse Racing Jupiter 5 racing dampers

FRONT TRACK 57.6 in (1463 mm)

OVERALL HEIGHT 48.75 in (1238.25 mm)

OVERALL LENGTH 96 in (2438.4 mm)

OVERALL WIDTH 59 in (1498.6 mm)

REAR SUSPENSION Dual unequal-length A-arm, fabricated steel uprights, pushrod-actuated Risse Racing Jupiter 5 racing dampers

REAR TRACK 59 in (1498.6 mm)

TIRES Hoosier 20x13x7.5

UNIQUE FEATURES Touch screen for driver settings and vehicle status mounted to steering wheel;quick release hub integrated behind LCDscreen; driver adjustable traction control

WEIGHT 1000 lbs*

WEIGHT DISTRIBUTION 40/60* (front/rear)

WHEELBASE 65.9 in (1675 mm)

* Estimated Value

52

Team Data Car Number 76

School Drexel University

Team Name Drexel Hybrid Racing

Car Name Black Dragon

Advisor Dr. Kevin Scoles, Dr. Steven Smith

Team Contact Dan Masters

Web Site pages.drexel.edu/fsae

Team Data Car Number 69

School Florida Institute of Technology

Team Name PHyR: Performance Hybrid Racing

Car Name PHyR

Advisor Dr. Youngsik Choi

Team Contact Christiaan Torres, Joel Nester

Web Site my.fit.edu/phyr

Team Data Car Number 52

School California Polytechnic State University, San Luis Obispo

Team Name SLO Racing

Car Name CP-FH 08 “Ibrido”

Advisor John Fabijanic

Team Contact Justin Jang

Web Site calpoly.edu

Team Data Car Number 77

School Moscow State Tech. U. – MADI (STU)

Team Name Students’ Engineering Group MADI Hybrid (SEG MADI Hybrid)

Car Name Double Heart

Advisor Sergey Safronenkov

Team Contact Sergey Feofanov

Web Site formulastudent.ru

&specificationsdata

The

box

does

no

t exist.

engineering.dartmouth.edu

©2008

BETWEEN FOLLOWING AND LEADING RESIDE TWO WORDS.

WHY NOT?Two words that can inspire every one of us to make a difference. Congratulations to the

participants of the 2008 Formula Hybrid Competition from all of us at Toyota.

toyota.com/whynot

Create.Collaborate.

Innovate. Most engineering schools advocate

interdisciplinary thinking yet still require you

to commit to a specific discipline right away.

Climb into the box first, they say,

then think outside it.

Engineering at Dartmouth is different.

Our single, multidisciplinary department maximizes

flexibility. Because we believe that nothing should

stand in the way of creativity, collaboration,

and innovation.

AB/BE, MEM, MS, PhD, MD/PhDThayer students recently won a Breakthrough Award from Popular Mechanics for the stabilizing GyrobikeTM they invented

for beginning riders.

©GM 2008.The policy of General Motors is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

I wasn’t born on some distant planet and I

don’t wear a cape. But my work developing new

technology, like hybrid vehicles, will play a big

role in helping preserve the environment for

generations to come. That’s important to me…

and that’s why I chose to work at GM. For more

information about GM and its environmental

initiatives, visit us online at gm.com. If you

like what you see and want to begin a career

with one of the world’s most respected and

recognized companies, go to:

http://generalmotors.jobs/3534

I’m No Superhero.

But I am Helping to Save Mankind.

Love What You Do.

GM has current engineering opportunities in Hybrids Powertrains Electrical Controls Fuel Cells

JessicaDevelopment Engineer -Electric Drive Hybrid Power

thanksspecial

Acknowledgements

DESIGN JUDGES

Make McDermott, Texas A&M University, Chief Design Judge

Don Anderson, Chrysler Corporation

Andrew Burston, Flux Dynamics

Alan Holmes, General Motors

Jim Leinginger, Toyota

Donald Pfaff, General Motors

Clinton Syverson, Chrysler Corporation

Bob Wimmer, Toyota

PRESENTATION JUDGES

Kristin Fitzpatrick, IEEE, Chief Presentation Judge

Steve Daum, SAE International

Bruce Fraser, United Technologies Corporation, Ret.

Glenn Lucas, Chrysler Corporation

TECH INSPECTORS

Michael Royce, Albion Associates, LLC, Chief Tech Inspector Rob Wills, Intergrid Consulting, Chief Electrical Tech Inspector

Ted Bohn, U.S. Department of Energy

Rick Hiland, Ric Racing/ Motorsports Engineering

Dave Hyman, NER Sports Car Club of America

Brad Marshall, USM-III, Inc.

Charles Sullivan, Thayer School of Engineering

FORMULA HYBRID RULES COMMITTEE

Douglas Fraser, Thayer School of Engineering, Chair

Giampiero Brusaglino, Formula Electric and Hybrid ItalyJohn Collier, Thayer School of Engineering

Steve Daum, SAE International

Kristin Fitzpatrick, IEEE

Make McDermott, Texas A&M University

Michael Royce, Albion Associates, LLC

Rob Wills, Intergrid Consulting

ADDITIONAL THANKS TO

Roger Dauphinais

Jordan Desroches

Karen Endicott

Bette French

Jay Friedland

Ken Guyette

Joe Helble

Ron Mead

And finally, we would like to thank all of the volunteers for their time and generous support.

WITH THE NEW HEMI® HYBRID POWERTRAIN, IT DELIVERS NEARLY 4O% BETTER CITY

MPG AND ALMOST 25% IMPROVEMENT IN COMBINED FUEL ECONOMY.* FOR MORE

INFORMATION VISIT CHRYSLER.COM

*Based on manufacturer’s preliminary fuel economy estimates of 18 city/19 hwy using EPA methodology. Comparison based on 2008 MY Aspen models with a 5.7L HEMI V8 versus 2009 Aspen Hybrid model. Available fall 2008. Chrysler and HEMI are registered trademarks of Chrysler LLC.

ASPEN HYBRID. IT DRINKS RESPONSIBLY.

Scott Miller

Amanda Perry

Doug Van Citters

Anna-Maria Schneider

Jeanne West

Kaley Zundel

Dartmouth Society of Engineers

Harvest Moon Design, Inc.

Our Sponsors We would like to take this opportunity to thank our sponsors. We greatly appreciate all of their contributions and supportand believe that the event was made all the better due to their help. Thanks again!

PLATINUM SPONSORS

GOLD SPONSORS

TEAM SPONSORS

BRONZE SPONSOR

8000 Cummings HallHanover, NH 03755

603.646.6580

formula-hybrid.org

ADDITIONAL SPONSORS