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TRANSCRIPT
FORM-I
for
PROPOSED DYES MANUFACTURING UNIT
of
M/s. SHREE SAI INDUSTRIES
Survey No. 358, Vaduchi Mandir Road, Village: Lunej,
Taluka: Khambhat, Dist: Anand – 388 620 (Guj.)
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
APPENDIX I
FORM 1 (I) Basic Information
Sr.
No.
Item Details
1. Name of the Project/s M/s. Shree Sai Industries
2. S. No. in the Schedule 5(f)
3. Proposed capacity / area / length /
tonnage to be handled/command
area/lease area/number of wells to be
drilled
Production Capacity: 65 MT/Month
Total Area: 2400 m2
4. New/Expansion/Modernization New
5. Existing capacity/area etc. Not Applicable
6. Category of project i.e. ‘A’ or ‘B’ ‘A’ (Located Outside of Notified Industrial Estate)
7. Does it attract the general condition?
If yes, please specify.
No.
8. Does it attract the specific condition?
If yes, please specify.
No.
9. Location
Plot/Survey/Khasra No. Survey No. 358, Vaduchi Mandir Road
Village Lunej
Tehsil Khambhat
District Anand –388 620
State Gujarat
10. Nearest railway station/airport along
with distance in kms.
By road distance:
Nearest Railway Station: Khambhat (Cambay) = 5 km
(approx.)
Nearest Airport: Vadodara = 83 km (approx.)
11. Nearest Town, city, District
Headquarters along with distance in
kms.
By road distance:
Nearest Town: Khambhat = 5 km (approx.)
Nearest District Head Quarter: Anand = 57 km (approx.)
12. Village Panchayats, Zilla Parishad,
Municipal corporation, Local body
(Complete postal addresses with
telephone nos. to be given)
Village: Lunej, Taluka Khambhat, Dist. Anand,
Gujarat.
13. Name of the applicant M/s. Shree Sai Industries
14. Registered address Survey No. 358, Vaduchi Mandir Road, Village: Lunej,
Taluka: Khambhat, Dist: Anand – 388 620 (Guj.)
15. Address for correspondence:
Name Mr. Suresh Motiram Patel
Designation (Owner/Partner/CEO) (Proprietor)
Address 132, Karma Estate, Trikampura Patia, Phase-III, GIDC
Vatva, Ahmadabad-382445
Pin Code 382445
E-Mail [email protected]
Telephone No. Mob.: +91 9825047043
Fax No. --
16. Details of Alternative Sites examined,
if any location of these sites should be
shown on a topo sheet.
No
17. Interlinked Projects No
18. Whether separate application of
interlinked project has been
submitted?
No interlinked project has been submitted.
19. If Yes, date of submission Not applicable
20. If no., reason Not applicable
21. Whether the proposal involves
approval/clearance under: If yes,
details of the same and their status to
be given.
(a) The Forest (Conservation) Act,
1980?
(b) The Wildlife (Protection) Act,
1972?
(c) The C.R.Z Notification, 1991?
No
22. Whether there is any Government
order/policy relevant/relating to the
site?
No
23. Forest land involved (hectares) No
24. Whether there is any litigation
pending against the project and/or
land in which the project is propose to
be set up?
(a) Name of the Court
(b) Case No.
(c) Orders/directions of the Court,
if any and its relevance with the
proposed project.
No
(II) Activity
1. Construction, operation or decommissioning of the Project involving actions, which
will cause physical changes in the locality (topography, land use, changes in water
bodies, etc.)
Sr.
No.
Information/Checklist confirmation Yes
/No?
Details thereof (with approximate
quantities / rates, wherever possible)
with source of information data
1.1 Permanent or temporary change in land
use, land cover or topography including
increase in intensity of land use (with
respect to local land use plan)
No Proposed activity will be carried out at
Survey No. 358, Vaduchi Mandir Road,
Village: Lunej, Taluka: Khambhat, Dist:
Anand – 388 620 (Guj.) which is NA Land.
1.2 Clearance of existing land, vegetation
and buildings?
No Minor site clearance activities shall be
carried out to clear shrubs and weed.
1.3 Creation of new land uses? No Proposed activity will be carried out at
Survey No. 358, Vaduchi Mandir Road,
Village: Lunej, Taluka: Khambhat, Dist:
Anand – 388 620 (Guj.) which is NA Land.
1.4 Pre-construction investigations e.g. bore
houses, soil testing?
No --
1.5 Construction works? Yes Plant Layout is attached as Annexure: 2.
1.6 Demolition works? No --
1.7
Temporary sites used for construction
workers or housing of construction
workers?
No --
1.8 Above ground buildings, structures or
Earthworks including linear structures,
cut and fill or excavations
Yes Plant Layout is attached as Annexure: 2.
1.9
Underground works including mining or
tunneling?
No --
1.10 Reclamation works? No --
1.11 Dredging? No --
1.12 Offshore structures? No --
1.13 Production and manufacturing Yes List of Products is attached as Annexure: 1
and manufacturing process is attached as
Annexure: 3.
1.14 Facilities for storage of goods or
materials?
Infrastructure
Yes Dedicated storage area for storage of Raw
Materials and finished products, solvents,
etc. shall be provided.
1.15
Facilities for treatment or disposal of
solid waste or liquid effluents?
Yes For Facilities for treatment or disposal of
liquid effluents, please referred Annexure: 5.
For Hazardous waste detail, please refer
Annexure: 6.
1.16 Facilities for long term housing of No --
operational workers?
1.17 New road, rail or sea traffic during
construction or operation?
No --
1.18 New road, rail, air waterborne or other
airports etc?
No Site is well connected by road.
1.19 Closure or diversion of existing
transport routes or infrastructure
leading to changes in traffic
movements?
No --
1.20 New or diverted transmission lines or
pipelines?
No --
1.21
Impoundment, damming, converting,
realignment or other changes to the
hydrology of watercourses or aquifers?
No --
1.22 Stream crossings? No --
1.23
Abstraction or transfers or the water
form ground or surface waters?
Yes Raw water requirement is met through
Tankers or Ground Water.
1.24
Changes in water bodies or the land
surface affecting drainage or run-off?
No --
1.25
Transport of personnel or materials for
construction, operation or
decommissioning?
Yes Transportation of personnel or raw
material and products will be primarily by
road only.
1.26 Long-term dismantling or
decommissioning or restoration works?
No --
1.27 Ongoing activity during
decommissioning which could have an
impact on the environment?
No --
1.28
Influx of people to an area in either
temporarily or permanently?
No --
1.29 Introduction of alien species? No --
1.30 Loss of native species of genetic
diversity?
No --
1.31 Any other actions? No --
2. Use of Natural resources for construction or operation of the Project (such as land, water,
materials or energy, especially any resources which are non-renewable or in short supply):
Sr.
No
Information/checklist confirmation Yes/
No?
Details there of (with approximate
quantities/rates, wherever possible) with
source of information data
2.1 Land especially undeveloped or
agriculture land (ha)
No --
2.2 Water (expected source & competing
users) unit: KLD
Yes Water requirement will be met through
the Water Tankers or Ground Water.
Detailed water balance is given as
Annexure: 4.
2.3 Minerals (MT) No --
2.4
Construction material -stone,
aggregates, sand / soil (expected source
MT)
Yes Company shall use Sand, Stone, Cement
and Structural Steel for Construction as
required.
2.5 Forests and timber (source - MT) No --
2.6
Energy including electricity and fuels
source, competing users Unit: fuel (MT),
energy (MW)
Yes Power required from MGVCL will be 60 HP
D. G. Set: 20 HP
Fuel
Imported Coal/PNG Gas/Agro Waste/Bio
Coal: 1 MT/Day
HSD: 5 Liter/Hr
2.7 Any other natural resources (use
appropriates standard units)
No --
3. Use, storage, transport, handling or production of substances or materials, which could be
harmful to human health or the environment or raise concerns about actual or perceived
risks to human health.
Sr.
No.
Information / Checklist confirmation Yes/
No?
Details thereof (with approximate
quantities / rates wherever possible) with
source of information data
3.1 Use of substances or materials, which are
hazardous (as per MSIHC rules) to human
health or the environment (flora, fauna,
and water supplies)
Yes
Please refer Annexure: 8.
3.2 Changes in occurrence of disease or
affect disease vectors (e.g. insect or
water borne diseases)
No --
3.3 Affect the welfare of people e.g. by
changing living conditions?
No --
3.4
Vulnerable groups of people who could
be affected by the project e.g. hospital
patients, children, the elderly etc.,
No
--
3.5 Any other causes No --
4. Production of solid wastes during construction or operation or decommissioning
MT/month)
Sr.
No.
Information/Checklist confirmation Yes/
No?
Details thereof (with approximate
quantities / rates, wherever possible)
with source of information data
4.1 Spoil, overburden or mine wastes No --
4.2
Municipal waste (domestic and or
commercial wastes) No --
4.3
Hazardous wastes (as per Hazardous
Waste Management Rules)
Yes Please refer Annexure: 6
4.4 Other industrial process wastes Yes Please refer Annexure: 6
4.5 Surplus product No --
4.6
Sewage sludge or other sludge from
effluent treatment
Yes Please refer Annexure: 6
4.7 Construction or demolition wastes Yes Construction waste shall be utilized for
leveling & land filling in the premises.
4.8 Redundant machinery or equipment No --
4.9 Contaminated soils or other materials No --
4.10 Agricultural wastes No --
4.11 Other solid wastes Yes Please refer Annexure: 6
5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)
Sr.
No.
Information/Checklist confirmation Yes/
No?
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
5.1 Emissions from combustion of fossil
fuels From stationary or mobile sources
Yes Details of flue & process gas emission are
attached as Annexure: 7
5.2 Emissions from production processes Yes Details of emission from process are
attached as Annexure: 7.
Details of Air Pollution Control measures
are attached as Annexure: 7
5.3 Emissions from materials handling
including storage or transport.
Yes All liquid raw materials shall be procured in
bulk tankers and shall be transferred
through a closed circuit pipe lines by
pumps.
Solid raw material shall be handled in
closed charging rooms with proper
ventilation and charged through close
pipeline into reactors.
5.4 Emissions from construction activities Yes Utmost care will be taken during
including plant and equipment construction activity and water sprinklers
shall be utilized whenever necessary.
5.5
Dust or odours from handling of
materials including construction
materials, sewage and waste
Yes All the waste shall be stored in
designated places and shall be
transported to TSDF or Incineration Site
in their own approved closed vehicles.
5.6 Emissions from incineration of waste No --
5.7 Emissions from burning of waste in
open air (e.g. slash materials,
construction debris)
No --
5.8 Emissions from any other sources No --
6. Generation of Noise and Vibration, and Emissions of Light and Heat:
Sr.
No.
Information/Checklist confirmation Yes/
No?
Details there of (with approximate
Quantities /rates, wherever possible) With
source of source of information data
6.1
From operation of equipment e.g.
engines, ventilation plant, crushers
Yes The Noise level will be within the
prescribed limit. At noisy areas adequate
preventive & control measures will be
taken. No significant noise, vibration or
emission of light & heat from the unit.
6.2 From industrial or similar processes Yes All machinery / equipment shall be well
maintained, shall have proper foundation
with anti vibrating pads wherever
applicable and noise levels will be within
permissible limits.
Acoustic enclosures shall be provided for
DG set.
6.3 From construction or demolition No --
6.4 From blasting or piling No --
6.5 From construction or operational traffic No --
6.6 From lighting or cooling systems No --
6.7 From any other sources No Acoustic enclosures shall be provided for
DG set.
7. Risks of contamination of land or water from releases of pollutants into the ground or
into sewers, surface waters, groundwater, coastal waters or the sea:
Sr.
No
Information/Checklist confirmation Yes/
No?
Details thereof (with approximate
quantities / rates, wherever possible) with
source of information data
7.1
From handling, storage, use or spillage
of hazardous materials
Yes All the raw material shall be stored
separately in designated storage area and
with safely. Bund walls shall be provided
around raw materials storage tanks for
containing any liquid spillage.
Other materials shall be stored in bags /
drums on pallets with concrete flooring and
no spillage is likely to occur. Please refer
Annexure : 8.
7.2
From discharge of sewage or other
effluents to water or the land
(expected mode and place of
discharge)
Yes Sewage is disposed of through septic tank &
soak pit & to be done through same way
after proposed expansion.
7.3
By deposition of pollutants emitted to
air into the land or into water
No --
7.4 From any other sources No --
7.5 Is there a risk of long term build up of
pollution in the environment from
these sources?
Yes
--
8. Risks of accident during construction or operation of the Project, which could affect
human health or the environment:
Sr.
No
Information/Checklist confirmation
Yes/
No?
Details thereof (with approximate
quantities / rates, wherever possible) with
source of information data
8.1 From explosions, spillages, fires etc.
from storage, handling, use or
production of hazardous substances
Yes The risk assessment will be carried out and
all mitigative measures shall be taken to
avoid accidents.
8.2 From any other causes No Not applicable
8.3 Could the project be affected by natural
disasters causing environmental damage
(e.g. floods, earthquakes, landslides,
cloudburst etc)?
No --
9. Factors which should be considered (such as consequential development) which could lead
to environmental effects or the potential for cumulative impacts with other existing or
planned activities in the locality
Sr.
No.
Information/Checklist confirmation Yes/
No?
Details thereof (with approximate
quantities / rates, wherever possible) with
source of information data
9.1 Lead to development of supporting.
laities, ancillary development or
development stimulated by the project
which could have impact on the
environment e.g.:
* Supporting infrastructure (roads,
power supply, waste or waste water
treatment, etc.)
housing development
extractive industries
supply industries
other
Yes Please refer Annexure: 9.
9.2
Lead to after-use of the site, which
could have an impact on the
environment
No --
9.3 Set a precedent for later developments No --
9.4 Have cumulative effects due to
proximity to Other existing or planned
projects with similar effects
No --
(III) Environmental Sensitivity
Sr.
No
Information/Checklist confirmation Name /
Identity
Aerial distance (within 5 km). Proposed
Project Location Boundary.
1 Areas protected under international
conventions national or local
legislation for their ecological,
landscape, cultural or other related
value
No No protected area within 5 km from the
proposed project site.
2 Areas which are important or sensitive
for Ecological reasons - Wetlands,
watercourses or other water bodies,
coastal zone, biospheres, mountains,
forests
Yes Sabarmati River – appox. 24 Km away from
project site.
3 Areas used by protected, important or
sensitive species of flora or fauna for
breeding, nesting, foraging, resting,
over wintering, migration
No --
4 Inland, coastal, marine or
underground waters
Yes Sabarmati River – appox. 24 Km away from
project site.
5 State, National boundaries No --
6 Routes or facilities used by the public
for to recreation or other tourist,
pilgrim areas.
No --
7 Defense installations No --
8 Densely populated or built-up area Yes Khambhat - appox. 5 Km away from
project site.
9 Areas occupied by sensitive man-
made land community facilities)
No --
10 Areas containing important, high
quality or scarce resources (ground
water resources, surface resources,
forestry, agriculture, fisheries,
tourism, tourism, minerals)
No
--
11 Areas already subjected to pollution
or environmental damage. (those
where existing legal environmental
standards are exceeded)
No --
12 Are as susceptible to natural hazard
which could cause the project to
present environmental problems
(earthquakes, subsidence ,landslides,
flooding erosion, or extreme or adverse
climatic conditions)
No --
(IV) Proposed Terms of Reference (TOR) for EIA studies are attached as Annexure: XI.
“I hereby give undertaking that, the data and information given in the application and
enclosures are true to the best of my knowledge and belief and I am aware that if any part of
the data and information submitted is found to be false or misleading at any stage the project
will be rejected and clearance given, if any, to the project will be revoked at our risk and cost”.
Date: Jan. 17, 2018
Place: Khambhat
Stamp and Signature of Applicant
Date: 17-Jan-2018
NOTE:
1. The projects involving clearance under Coastal Regulation Zone Notification, 1991 shall
submit with the application a C.R.Z. map duly demarcated by one of the authorized agencies,
showing the project activities, w.r.t. C.R.Z. (at the stage of TOR) and the recommendations of
the State Coastal Zone Management Authority (at the stage of EC). Simultaneous action shall
also be taken to obtain the requisite clearance under the provisions of the C.R.Z. Notification,
1991 for the activities to be located in the CRZ.
2. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere
Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly
authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location
and the recommendations or comments of the Chief Wildlife Warden thereon (at the stage of
EC).
3. All correspondence with the Ministry of Environment & Forests including submission of
application for TOR/Environmental Clearance, subsequent clarifications, as may be required
from time to time, participation in the EAC Meeting on behalf of the project proponent shall be
made by the authorized signatory only. The authorized signatory should also submit a document
in support of his claim of being an authorized signatory for the specific project.
ANNEXURES
Sr.
No.
Content
1 List of products with production capacity and raw materials
2 Plot layout
3 Brief manufacturing process, chemical reaction and mass balance
4 Details of water consumption and waste water generation
5 Details of effluent treatment plant
6 Details of hazardous/solid waste generation, management and disposal mode
7 Details of air pollution sources and control measures
8 Details hazardous chemical storage facility
9 Socio - Economic impacts
10 Proposed Terms of References
11 GIDC Plot Allotment Letter
12 GIDC Water Supply Letter
13 Toposheet
ANNEXURE-I
LIST OF PRODUCTS WITH THEIR PRODUCTION CAPACITY
Sr.
No.
Name of the
Products CAS no. /CI no.
Quantity
MT/Month End-use of products
1 Acid Green-16 12768-78-4
15
Textile Industries &
Lather Industries, Ink
Industries, etc.
2 Acid Red-52 3520-42-1
3 Acid Blue-1 116-95-0
4 Acid Blue-7 3486-30-4
5 Acid Blue-9 2650-18-2
50 6 Acid Blue-15 5863-46-7
7 Acid Violet-17 4129-84-4
8 Acid Violet-49 1694-09-3
TOTAL 65
RAW MATERIAL CONSUMPTION:
Sr.
no.
Name of the
Products
Name of the Raw
Materials CAS no. /CI no.
Quantity
MT/Month
1 Acid Green-16
Naphthalene 91-20-3 4.17
Sulfuric acid 7664-93-9 10.94
Soda 1310-73-2 10.8
DEA 127-19-5 6.25
Formaldehyde (37%) 50-00-0 2.3
sulphanilic acid 121-57-3 0.1
MnSO2 7785-87-7 4.17
Sodium Dichromate 7789-12-0 1.15
Oxalic Acid 6153-56-6 1.7
Salt 7647-14-5 5.21
2 Acid Red-52
Benzaldehyde
disulfonic acid 88-39-1 0.7
Diethyl meta
aminophenol 91-68-9 0.9
H2SO4 98% 7664-93-9 3.8
Salt 7647-14-5 4.4
Soda 1310-73-2 0.07
Sodium Dichromate 7789-12-0 0.2
HCl 30 % 7647-01-0 1
3 Acid Blue-1
Benzaldehyde
disulfonic acid 1008-72-6 4.8
Diethyl aniline 91-66-7 5.3
H2SO4 98% 7664-93-9 7.15
Soda ash 1310-73-2 1
Sodium Sulfate 7757-82-6 11
Dichromate 7778-50-9 1
4 Acid Blue-7
Benzaldehyde
disulfonic acid 1008-72-6 4
Ethyl benzyl aniline 92-59-1 6.4
H2SO4 98 % 7664-93-9 6.8
C.Lye 1310-73-2 4.44
Sodium Sulfate 7757-82-6 2.12
Acetic Acid 64-19-7 2.84
Lead peroxide 1309-60-0 2.52
MnSO4 10034-96-5
Salt 7647-14-5 12.4
5 Acid Blue-9
Ethyl Benzyl Aniline
Sulfonic Acid 101-11-1 11.10
Ortho Benzaldehyde
sulfonic acid 1008-72-6 3.99
Soda ash 1310-73-2 2.40
H2SO4 98% 7664-93-9 4.79
Oxalic Acid 6153-56-6 2.60
Sodium Dichromate 7789-12-0 2.04
Salt 7647-14-5 21.88
6 Acid Blue-15
Ethyl benzyl aniline
sulfonic acid 101-11-1 55
Di ethyl meta toluene 91-67-8 10.42
C.Lye 1310-73-2 5.6
Copper sulphate 7758-99-8 0.9
Sodium thiosulphate 7772-98-7 6.25
7 Acid Violet-17
Ethyl benzyl aniline
sulfonic acid 101-11-1 75
C.Lye 1310-73-2 7.7
Formaldehyde 50-00-0 7
Copper sulphate 7758-99-8 1.2
Di ethyl Aniline 91-66-7 12.7
hydrogen peroxide 7722-84-1 8.7
8 Acid Violet 49
Ethyl benzyl aniline
sulfonic acid 101-11-1 76.5
C.Lye 1310-73-2 8
Formaldehyde 50-00-0 7
Copper sulphate 7758-99-8 1.2
Di methyl Aniline 91-66-7 11.8
hydrogen peroxide 7722-84-1 9
ANNEXURE-II
PLANT LAYOUT
ANNEXURE-III
MANUFACTURING PROCESS DESCRIPTION
1. Acid Green 16:
Manufacturing Process:
In M.S. reactor Naphthalene and Sulphuric Acid is mixed for reaction. Then add soda ash and
filter it. Wet cake formed is Naphthalene Disulfonic Acid will be used for further procedure and
effluent goes to ETP. Now in another M.S lead bonded jacketed vessel take Diethyl aniline,
formaldehyde and sulphanilic acid. Add Soda ash to this mass and filter it. Effluent goes to ETP.
Now mix this wet cake with previously prepared wet cake of Naphthalene Disulfonic Acid, also
add water and sulphuric acid. Once this mass is oxidized using water, Sodium dichromate, oxalic
acid, sulfuric acid and soda ash; it is salted with common salt and filtered. Wet cake obtained
now is dried in dryer, pulverized in ball mill as per required standard and packed for sale.
Chemical Reaction:
Mass Balance:
Stage-1
Input Qty (kg) Output Qty (kg)
Naphthalene 40 Naphthalene di Sulphuric acid 44
Sulfuric acid 50 Effluent 109
Soda 63
Total 153 Total 153
Stage-2
Input Qty (kg) Output Qty (kg)
DEA 60 Filtrate 198
Formaldehyde (37%) 22 Effluent 200
sulphanilic acid 1
Water 250
MnSO4 40
Soda 25
Total 398 Total 398
Stage-3
Input Qty (kg) Output Qty (kg)
Naphthalene di Sulphuric
acid
44 Stage-3 542
Filtrate 198
Sulfuric Acid 50
Water 250
Total 542 Total 542
Stage-4
Input Qty (kg) Output Qty (kg)
Stage-3 542 Product 96
Water 100 Effluent 577
Sodium Dichromate 11 Losses 66
Oxalic Acid 16
Sulfuric Acid 5
Soda 15
Salt 50
Total 739 Total 739
2. Acid Red 52
Manufacturing Process:
Benzaldehyde-1, 3-disulfonic acid and diethyl Meta Amino phenol condensation, the products
with sulfuric acid dehydration, and sodium dichromate oxidation, and finally isolated as sodium
salt. Filter it and make slurry and spry dried it.
Chemical Reaction:
Mass Balance:
Stage:1
Input Qty (kg) Output Qty (kg)
Water 4000 Stage-1 1500
Benzaldehyde disulfonic
acid
500 Effluent 3830
Diethyl meta aminophenol 650
H2SO4 98% 180
Total : 5330 5330
Stage:2
Input Qty (kg) Output Qty (kg)
Water 3000 Stage-2 730
Stage-1 1500 Effluent 3600
Evaporate 170
Total : 4500 4500
Stage:3
Input Qty (kg) Output Qty (kg)
Water 5000 Stage-3 7545
Stage-2 730 Effluent 1650
H2SO4 2665
Salt 800
Total : 9195 9195
Stage:4
Input Qty (kg) Output Qty (kg)
Water 3200 Acid Red 52 7480
Stage-3 1650 Effluent 800
Soda 50
Sodium Dichromate 150
HCl 30 % 730
Salt 2500
Total : 8280 8280
3. ACID BLUE 1
Manufacturing Process:
Benzaldehyde-1, 3-disulfonic acid and N,N-diethyl Aniline (2 More) condensation and oxidation
with dichromate, and then turn it into sodium sal. And spray dry it.
Chemical Reaction:
Mass Balance:
Input Qty (kg) Output Qty (kg)
Water 6000 Acid Blue 1 1050
Benzaldehyde disulfonic
acid
500 Effluent 6015
Diethyl aniline 555 Evaporate 2100
H2SO4 98% 750
Soda ash 100
Sodium Sulfate 1155
Dichromate 105
Total : 9165 9165
4. ACID BLUE 7
Manufacturing Process:
Benzaldehyde-1, 3-disulfonic acid and N-benzyl-N-Ethyl Aniline (2 more) condensation and
oxidation with lead peroxide in presence of acetic acid, convert into sodium salt and spry dry it.
Chemical Reaction:
Mass Balance:
Input Qty (kg) Output Qty (kg)
Water 4000 Acid Blue 7 1250
Benzaldehyde disulfonic
acid
500 Effluent 5840
Ethyl benzyl aniline 800 Evaporate 2100
H2SO4 98 % 850
C.Lye 555
Sodium Sulfate 265
Acetic Acid 355
Lead peroxide 315
Salt 1550
Total : 9190 9190
5. ACID BLUE 9
Manufacturing Process:
Ortho-Benzaldehyde sulfonic acid and ethyl benzyl aniline sulfonic acid (EBASA) condensation,
oxidation with sodium dichromate in presence of oxalic acid, and then the product into the
ammonium salt or sodium salt and spray dry it.
Chemical Reaction:
Mass Balance:
Input Qty (kg) Output Qty (kg)
Water+ ICE 2000 Acid Blue 9 6260
Ethyl Benzyl Aniline
Sulfonic Acid
1390 Evaporation loss 1850
Ortho Benzaldehyde
sulfonic acid
500
Soda ash 300
H2SO4 98% 600
Oxalic Acid 325
Sodium Dichromate 255
Salt 2740
Total : 8110 8110
6. ACID BLUE 15
Manufacturing Process:
Ethyl benzyl aniline sulfonic acid (EBASA) condensation, and then (a) oxidation as dimer water
molecules (hydrol), again with N-N-diethylmeta toludine condensation, oxidation with
hydrogen peroxide in presence of copper sulphate and translated into sodium salt, spray dry it.
Chemical Reaction:
Mass Balance:
Input Qty (kg) Output Qty (kg)
Water 5200 Acid Blue 15 3600
Ethyl benzyl aniline
sulfonic acid
3900 Evaporation loss 8360
Di ethyl meta toluene 750
C.Lye 400
Ice 1200
Copper sulphate 60
Sodium thiosulphate 450
Total : 11960 11960
7. ACID VIOLET 17
Manufacturing Process:
Ethyl benzyl aniline sulfonic acid (EBASA) condensation, and then (a) oxidation as dimer water
molecules (hydrol), again with N-N-diethyl Aniline condensation, oxidation with hydrogen
peroxide in presence of copper sulphate and translated into sodium salt, spray dry it.
Chemical Reaction:
Mass Balance:
Input Qty (kg) Output Qty (kg)
Water 4950 Acid Violet 17 2600
Ethyl benzyl aniline
sulfonic acid
3900 Evaporate 9380
C.Lye 400
Formaldehyde 360
Ice 1200
Copper sulphate 60
Di ethyl Aniline 660
hydrogen peroxide 450
Total : 11980 11980
8. ACID VIOLET 49
Manufacturing Process:
Ethyl benzyl aniline sulfonic acid (EBASA) condensation, and then (a) oxidation as dimer water
molecules (hydrol), again with N-N-dimethyl Aniline condensation, oxidation with hydrogen
peroxide in presence of copper sulphate and translated into sodium salt, spray dry it.
Chemical Reaction:
Mass Balance:
Input Qty (kg) Output Qty (kg)
Water 4840 Acid Violet 49 2550
Ethyl benzyl aniline
sulfonic acid
3900 Evaporate 9260
C.Lye 400
Formaldehyde 360
Ice 1200
Copper sulphate 60
Di methyl Aniline 600
hydrogen peroxide 450
Total : 11810 11810
ANNEXURE-4
DETAILS OF WATER CONSUMPTION & WASTE WATER GENERATION
SR.
NO.
DESCRIPTION EXISTING
WATER CONSUMPTION
(KL/Day)
WASTE WATER
GENERATION (KL/Day)
1 Process 7.1 4.7
2 Boiler 1 0.1
3 Cooling 1 0.3
4 Washing 0.5 0.5
Total Industrial 9.6 5.6
5 Domestic* 2 1.6
6 Gardening 1 --
Grand Total 12.6 7.2
* Domestic waste water will be disposed through septic tank & soak pit.
Water Balance Diagram:
Source: Water Tanker
Water Requirement: 12.6 KLD
Domestic
2 KLD
Process
7.1 KLD
Cooling
Tower
1 KLD
Gardening
1 KLD
4.7 KLD 0.3 KLD
ETP: 5.6 KLD
Washing
0.5 KLD
0.5 KLD 1.6 KLD
Septic
tank & Soak
Pit
Boiler
1 KLD
0.1 KLD
Spray Dryer: 5.6 KLD
ETP Sludge and Spray
Dryer Sludge to TSDF site
ANNEXURE-5
DETAILS OF ETP, SPRAY DRYER
EFFLUENT TREATMENT PLANT (ETP).
First all wastewater streams of wastewater shall be collected in Collection Cum
Neutralization Tank-01 (CNT-01). where the continuous addition and stirring of Lime
solution is done to maintain neutral pH of wastewater from Lime Dosing Tank (LDT-01) as
per requirement by gravity. Mixer (M-01) is provided at bottom of the CNT-01 to keep all
suspended solids in suspension and to provide proper mixing.
Then after, neutralized wastewater shall be pumped to Filter Press-01 (FP-01) where, Poly
shall be added from Ploy Dosing Tank (PDT-01) with help of Poly Dosing Pump to increase
efficiency of Sludge dewatering. Dewatering of sludge shall be carried out in FP-01 before
storage in HWSA and ultimate disposal to TSDF. Clear effluent from FP-01 shall be collected
in Primary Treated Effluent Sump-01 (PTES-01). Then it will be pumped to Spray Dryer for
further treatment. Solids from SD-01 shall be storage in HWSA and ultimate disposal to
TSDF.
SIZE OF TANKS
S.N
. Name of unit
Size (m x m x
m) No. MOC/ Remark
Flow = 5.6 KLD(Proposed)
1 Collection cum Neutralization Tank-
01 (CNT-01) 10 KL 1 RCC M25
2 Filter Press-01 (FP-01) 5 KL/D 1 MS+PP
3 Treated Effluent Sump-01 (TES-01) 15 KL 1 RCC M25
4 Lime Dosing Tank (LDT-01) 500 lit 1 HDPE
5 Poly dosing Tank (PDT-01) 100 Lit 1 HDPE
6 Spray Dryer (SD-01) 10 KL/D 1 SS316
Process Flow Diagram:
ANNEXURE-6
DETAILS OF HAZARDOUS/SOLID WASTES GENERATION AND DISPOSAL MODE
SR.
NO.
TYPE OF WASTE CATEGOR
Y NO.
QUANTITY
(MT/MONTH)
DISPOSAL MODE
1 ETP Sludge 34.3
15 Collection, Storage, Transportation and sent
to common TSDF site for disposal.
2 Used Oil 5.1 0.1 Collection, Storage, Transportation and sell to
GPCB registered reprocess or/refiner.
3 Discarded
Drums/Container
s /Bags
33.1 10 Collection, Storage, Decontamination,
Transportation & sell to GPCB authorized
Vendor.
4 Spray Dryer Salt 34.3 18 Collection, Storage and sent to common TSDF
site for disposal.
5 Sodium Sulphate
Solution from
Scrubber
26.1 30 Collection, Storage and sell to end users
having Rule 9 Permission.
ANNEXURE-7
DETAILS OF HAZARDOUS CHEMICALS STORAGE AND HANDLING
Power Requirement & Fuel Requirement
Power required from MGVCL will be 60 HP
D. G. Set: 20 HP
Fuel
Imported Coal/PNG Gas/Agro Waste/Bio Coal: 1 MT/Day
HSD: 5 Liter/Hr
Flue Gas Emission:
Sr.
No.
Stack/Vent
attached to
Stack
Height
(meter)
Stack
Diameter
(meter)
Fuel name &
Quantity
Type of
Emission APCE
1. Boiler (0.8 TPH) 12 0.3
Agro waste /
Biofuel
(1 MT/Day) PM
SO2
NOx
Multicyclone
Separator
and Dust
Collector
2
D.G. Set
(Capacity – 20
HP)
11 0.1 Diesel
(5 Liter/hr)
Adequate
Stack Height
Process Gas Emission:
Sr.
No.
Stack/Vent
attached to
Stack
Height
(meter)
Stack
Diameter
(meter)
Type of
Emission APCE
1. Reaction Vessel 11 0.1 SO2
Two Stage
Alkali
Scrubber
ANNEXURE-8
DETAILS OF HAZARDOUS CHEMICALS STORAGE AND HANDLING
Sr.
No.
Name of the material Type of
hazard
Kind of
Storage
Max. Quantity to be
stored (MT)
No. of Tanks drums
or carboys
1 Sulfuric Acid Toxic Drum 5 25
2 Caustic Soda Toxic Drum 3 15
3 Sodium Sulfate Toxic Drum 3 15
4 Caustic Lye Toxic Drum 5 25
5 Di ethyl meta toluene Toxic Drum 4 20
6 Diethyl Aniline Toxic Drum 4 20
7 Hydrogen Peroxide Toxic Drum 3 15
ANNEXURE-10
SOCIO - ECONOMIC IMPACTS
1) EMPLOYMENT OPPORTUNITIES
The manpower requirement is expected to generate some permanent jobs and secondary jobs
for the operation and maintenance of plant. This will increase direct/indirect employment
opportunities and ancillary business development to some extent for the local population. This
phase is expected to create a beneficial impact on the local socio-economic environment.
2) INDUSTRIES
Require raw materials and skilled & unskilled laborers will be utilized maximum from local area.
The increasing industrial activity will boost the commercial and economical status of the locality,
to some extent.
3) PUBLIC HEALTH
The company will regularly examine, inspects and tests its emission from sources to make sure
that the emission will keep below the permissible limit. Hence, there will not be any significant
change in the status of sanitation and the community health of the area, as sufficient measures
will be taken under the EMP.
4) TRANSPORTATION AND COMMUNICATION
Since the existing site is having proper linkage for transport and communication, the
development of this project will not cause any additional impact.
In brief, as a result of the proposed expansion project, there will be no adverse impact on
sanitation, communication and community health, as sufficient measures will be proposed to be
taken under the EMP. Hence, proposed expansion project is not expected to make any significant
change in the existing status of the socio - economic environment of this region.
ANNEXURE – 11
PROPOSED DRAFT TERMS OF REFERENCE
1. Project Description
Justification of project.
Promoters and their back ground
Project site location along with site map of 10 km area and site details providing various
industries, surface water bodies, forests etc.
Project cost
Project location and Plant layout.
Infrastructure facilities
Water source and utilization including water balance.
List of Products & their production capacity
Details of manufacturing process of products
List of hazardous chemicals
Storage and Transportation of raw materials and products.
2. Description of the Environment and Baseline Data Collection
Micrometeorological data for wind speed, direction, temperature, humidity and rainfall in 5 km
area.
Other industries in the impact area
Prevailing environment quality standards
Existing environmental status vis a vis air, water, noise, soil in 10 km area from the project site.
Ground water quality at 5-6 locations within 10 km.
Complete water balance
3. Socio Economic Data
Existing socio-economic status, land use pattern and infrastructure facilities available in the study
area were surveyed.
4. Impacts Identification and Mitigatory Measures
• Identification of impacting activities from the proposed expansion project during construction
and operational phase.
• Impact on air and mitigation measures including green belt
• Impact on water environment and mitigation measures
• Soil pollution source and mitigation measures
• Noise generation and control.
• Hazardous/Solid waste quantification and disposal.
• Control of fugitive emissions
5. Environmental Management Plan
• Details of pollution control measures
• Environment management team
• Proposed schedule for environmental monitoring including
6. Risk Assessment
• Objectives, Philosophy and methodology of risk assessment
• Details on storage facilities
• Process safety, transportation, fire fighting systems, safety features and emergency capabilities to
be adopted.
• Identification of hazards
• Consequence analysis
• Recommendations on the basis of risk assessment done
• Disaster Management Plan.
7. Information for Control of Fugitive Emissions
8. Information on Rain Water Harvesting
9. Green Belt Development plan
ANNEXURE – 12
COPY OF LAND POSSESSION / PLOT ALLOTMENT DOCUMENT
CERTIFICATE FOR THE LAND USED FOR INDUSTRIAL PURPOSE.
ANNEXURE – 13
COPY OF COMMON TSDF MEMBERSHIP LETTER
ANNEXURE – 14
GOOGLE MAP