for over a hundred years, champion cutting tool … · ac3501tq ess handle ts list ig # description...
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Portable Magnetic Drill Press
• 1-3/8” Cutter Capacity• 1200 Watt Motor
• 110 / 115v
P.O. Box 368Rockville Centre, NY 11570
516-536-8200Fax: 516-536-8186
www.championcuttingtool.com
For over a hundred years, Champion Cutting Tool Corp. has pioneered the development of innovative products for the professional contractor, machinist, steel fabricator and builder.
Think QualityThink Champion
• Drills
• Reamers
• ToolBits
• EndMills
• WoodBits
• Taps&Dies
• Countersinks
• CarbideBurs
• AnnularCutters
• MagneticDrillPresses
•HammerBits&Chisels
© 2007 Champion Cutting Tool Corp. All Rights Reserved
Model AC35
User Guide
Operating Instructions
ModelAC35SpecificationsMotor (115v 50/60 Hz) (Watts): 1200Amp 8Maximum Cutter Diameter (inch): 1-3/8”Maximum Cutting Depth (inch): 2”No Load Speed (RPM): 600Sound Power Level (Under Load) (dB (A)): 90Net Weight (lb): 23Magnet Dimensions (in): H 1-7/8” x W 3-5/32” D 6-5/16”Magnetic Adhesion (lbs): 2200Arbor Internal Diameter: 3/4” weldon style
Contents: 1 Coolant Tank, 1 Coolant Tube, 1 Safety Guard, 1 Hex key 4mm, 1 Hex key 2.5mm, 1 Wrench 8mm, 3 Handles, 2 Butterfly Screws, 2 Spring Washers,1 Safety Chain, Plastic Carrying Case.
EarandeyeprotectionMUSTbewornduringoperatingofthisequip-ment.DoNOTtouchthecutterwhileitisinmotion.Alwaysfollow
thePersonalProtectionEquipment(PPE)recommendationswhileoperatingthistool.
This machine is designed specifically for drilling holes in steel using annular cutters or with twist drills when using the optional drill chuck. We recommend Champion® Rotobrute™ annular cutters. Please consult your Champion authorized distributor for a complete range of sizes. DO NOT modify and / or use your Rotobrute™ Magnetic Drill Press for any application other than, for which it is intended.
Always ensure that the total work area can be viewed from the operating position. Do not operate the drill press in explosive environments – power tools create sparks that may ignite flammable materials or gases. Do not operate the drill press in damp or wet conditions, as electric shocks may result. Always use both hands to operate the drill press. Be careful to ensure that the material you are working on is securely clamped.
• This drill press is equipped with an approved grounded cord and plug for its use.
• Unplug the drill press from the electrical connection before replacement of the cutter, making adjustments or other maintenance work.
• We recommend the use of genuine RotoBrute™ annular cutters• Inspect the machine and cutter before each use and do not use worn or damaged
cutters.• Ensure the cutter is correctly mounted and do not stop by hand.• Always keep the power cord away from moving parts of the drill press and cut-
ter.
• Never use the tool without the safety guard in place.
MagneticDrillSafetyThe drill’s magnetic adhesion depends on the thickness of the work-piece. 1/2” (13mm) is the minimum thickness for safe operation. Keep the magnet clean of metal chips and other dirt and debris. These will seriously reduce the magnetic adhesion. Ensure that the magnet has adhered to the work-piece firmly before switching on the drill. The drill must be operated on its own electrical outlet. Always use the supplied safety strap or chain. An electrical overload can result in loss of adhesion. Check that the coolant level to be is sufficient for use. Never operate without cutting fluid.
AdjustingDovetailSlides Slowly adjust the hex screws while moving the handle up and down. Adjust so there is no free play or no binding anywhere through its range of travel. Periodically check, lubricate, and adjust as necessary.
RecommendedOperatingProcedures1. Position the machine using the pilot pin as an aid in locating the center of the cut. 2. Switch on the magnet and check that the cutter is in the correct position and the machine is securely held to the work-piece. 3. With the motor head in the raised position, switch on the motor. 4. Turn the traverse handles to begin cutting. Use light pressure at first to keep cutter from wandering, and then continue with normal pressure. Do not force the tool. Let the speed of the cutter do the work. Cutting performance will not improve by applying more pressure on the tool, as cutter and motor life will be reduced. 5. Adjusting the coolant feed tap regulates the flow of cutting oil (#43). 6. Use less pressure as the cutter exits through the material. Always provide a method of catching the slug, as the ejected slug may cause injury. CAUTION: The slug ejects at end of cut and is veryhot.
• Note: Always lock the slide lock (on the side of the machine) in the fully raised position when at rest to prevent the slide from accidentally falling down; remember to unlock it again before commencing drilling.
WARNING: Do notattempt to drill a work-piece, which is thicker than the maximum cutting depth of the cutter being used. Never exceed 1-3/8” (35mm) cutter diameter.
MaintenanceandTroubleshootingKeep the drill press and the cord clean. In case of electrical or mechanical malfunction, immediately switch off the tool and disconnect the plug. Exces-sive sparking generally indicates the presence of dirt in the motor or worn out carbon brushes. Periodically check brushes for wear and replace when they reach 1/4” (6mm). Also check that the machine is well lubricated. For all other service and maintenance, please contact a Champion® authorized service center.
IMPORTANTPlease read these operating and safety instructions carefully and
completely. For your own safety, before using this equipment check that the voltage is correct and that all handles and parts are firmly secured. If you are uncertain about any aspect of using this
equipment, contact your distributor.
PlEASEKEEPTHESEINSTRUCTIONS
MountingAnnularCuttersUsingTheQuick-ReleaseArbor:All AC35 machines come equipped with a quick-change arbor. The quick-change arbor allows users to install cutters and twist drills in seconds. First, insert the piolt pin into the cutter. Then, rotate the knurled collar to the left (clockwise when viewed from above) and insert the cutter. Ensure that the cutter is engaged on its flat in the tool holder. Then rotate the knurled collar to the right by hand to fully tighten. No tools are needed.
AC
35
Ma
gn
eti
c D
rill
Pre
ss
S
par
e P
arts
Lis
t
Fig
# De
scrip
tion
Pa
rt #
Qty
1 Se
t Scr
ew M
5X6
AC
3501
TQ
22
Cutte
r Arb
or
AC35
02LQ
1
3 * W
ater
Sea
l AC
3503
Q 1
4 *A
rbor
Spr
ing
AC35
04Q
15
*Mai
n Dr
ive
Spin
dle
AC35
05Q
16
*Woo
druf
f Key
M5x
5x10
AC
3506
Q 1
7 *O
il Se
al 2
2x32
x7
AC35
07Q
28
Gear
box
Hous
ing
AC35
08Q
19
Ball
Bear
ing
6003
zz
AC35
09Q
210
Re
tain
ing
Ring
R-3
5 AC
3510
Q 1
11
Bear
ing
Ring
AC
3511
Q 1
12
Fina
l Driv
e Ge
ar
AC35
12Q
113
M
otor
Nut
M14
AC
3513
Q 1
14
Ball
Bear
ing
608z
z AC
3514
Q 4
15
Gear
Pin
ion
AC35
15Q
116
1s
t Driv
e Ge
ar 4
3T
AC35
16Q
117
Co
olan
t Elb
ow C
onne
ctor
AC35
17Q
118
In
ner G
ear C
over
AC35
18Q
119
Fa
n Gu
ide
AC35
19Q
120
Ba
ll Be
arin
g 60
9 2R
S
AC
3520
Q 2
21B
Arm
atur
e 11
0V
AC
3521
BQ
122
St
ator
Scr
ew M
5x55
AC
3522
Q 2
23B
Stat
or A
rmat
ure
120V
AC35
23BQ
1
24
Mot
or H
ousi
ng
AC
3524
Q 1
25
Brus
h Ho
lder
AC35
25Q
226
Ca
rbon
Bru
sh (p
air)
AC35
26Q
227
Br
ush
Cove
r
AC
3527
Q 2
28
Mot
or H
ousi
ng S
crew
M5x
40
AC
3528
Q 2
29
Mot
or H
ousi
ng W
ashe
r M4
AC35
29Q
230
N/
A
31
M
otor
Cor
d to
Sta
nd
AC
3531
Q 2
32
Cond
uit L
ead
Shea
th
AC
3532
Q 1
33
Cond
uit L
ead
Clip
AC35
33Q
134
Co
ndui
t Lea
d Sc
rew
M4x
12
AC
3534
Q 2
35
Mot
or M
ount
ing
Scre
w M
8 X
16
AC
3535
Q 4
36
Mac
hine
Rac
k
AC
3536
Q 1
37
Dove
tail
Slid
e
AC
3537
Q 1
38
Dove
tail
Scre
w M
6x20
AC35
38Q
239
Co
olan
t Bot
tle B
rack
et
AC
3539
Q 1
40
Cool
ant B
ottle
Was
her M
5
AC
3540
Q 2
41
Cool
ant B
ottle
Scr
ew M
5 x
15
AC
3541
Q 2
42
Cool
ant B
ottle
AC35
42Q
143
Co
olan
t Bot
tle T
AP (c
onne
ctor
)
AC
3543
Q 1
44
Plas
tic C
oola
nt T
ube
AC35
44Q
145
Ca
ble
Glan
d (S
tand
)
AC
3545
Q 1
46
Mai
n Bo
dy C
astin
g
AC
3546
Q 1
47
Adju
stm
ent S
crew
M5X
20 fo
r GIB
S AC
3547
Q 5
48
Adju
stm
ent S
crew
Nut
M5
AC35
48Q
549
Gu
ide
Lock
Kno
b M
5 x
16
AC
3549
Q 1
50
Stee
l Stri
p Te
nsio
ner
AC35
50Q
151
Br
ass
Guid
es (P
air)
AC35
51Q
2 52
M
agne
t Sw
itch
AC35
52Q
153
b St
op/S
tart
Switc
h (R
elay
ed) 1
15v
A
C355
3bQ
154
Pi
nion
Bus
hing
AC35
54Q
255
Pi
nion
Was
her 3
8x10
x2T
AC35
55Q
156
Sw
itch
Pane
l
AC
3556
Q 1
57
Pane
l Scr
ew M
4 x
12
AC
3557
Q 4
58
Pane
l Was
her M
6
AC
3558
Q 1
59
Pini
on H
ex H
ead
Scre
w M
6 x
16
AC
3559
Q 1
60
Switc
h Pl
ate
Bar
AC35
60Q
261
Pi
nion
AC35
61Q
162
Ha
ndle
AC35
62Q
363
Ha
ndle
Kno
b
AC
3563
Q 3
64
Side
Pan
el
AC
3564
Q 1
65
Side
Pan
el S
crew
M4x
8
AC
3565
Q 4
66
Wire
Lea
d 16
AW
G
AC
3566
Q 3
67
Wire
Lea
d 16
AW
G
AC
3567
Q 1
68
Mai
n Re
ctifi
er U
nit
AC35
68Q
169
Re
ctifi
er N
ut M
4
AC
3569
Q 1
70
Pow
er C
ord
AC35
70Q
171
Re
ctifi
er S
crew
M4x
20
AC
3571
Q 1
72
Mag
net
AC35
72Q
1
73
Arbo
r Sup
port
Brac
ket
AC35
73
174
Sp
indl
e Bu
sh
AC
3574
1
75
Arbo
r Sup
port
Was
her M
8
AC
3575
3
76
Arbo
r Sup
port
Scre
w M
8x20
AC35
76
377
Sp
anne
r Wre
nch
M8
AC35
77
178
He
x Ke
y M
2.5
AC35
78
179
He
x Ke
y M
2.5
AC35
79
180
Sa
fety
Gua
rd W
ashe
r M6
AC35
80
281
Sa
fety
Gua
rd B
utte
rfly
Scre
w M
6x8
AC35
81C
282
Sa
fety
Gua
rd
AC
3582
1
83
Safe
ty C
hain
(Stra
p)
AC
3583
1
84
Elec
trica
l Con
nect
or
AC35
84Q
185
Co
olan
t Bot
tle B
rass
Nut
AC
3585
CQ
186
Co
olan
t Bot
tle W
ashe
r 10x
23x2
AC
3586
CQ
187
Co
olan
t Bot
tle O
-Rin
g 10
.7x2
AC
3587
CQ
188
M
otor
Fix
ing
Plat
e Sc
rew
M5x
10
AC35
88CQ
2
89
Mot
or F
ixin
g Pl
ate
AC35
89CQ
1
90
Flat
Hea
d Sc
rew
M4x
6 AC
3590
CQ
491
M
otor
Bac
k Co
ver P
late
AC
3591
CQ
192
Su
n W
ashe
r AC
3592
CQ
193
Sp
ring
Was
her M
G AC
3593
CQ
394
Sc
rew
M4x
6 AC
3594
CQ
295
W
renc
h M
8 AC
3595
CQ
196
He
x Ke
y M
2.5
AC35
96CQ
1
97
Arbo
r Sup
port
Scre
w M
8x70
AC
3597
CQ
298
Sn
ap R
ing
S-28
AC
3598
LQ
199
Co
llar
AC35
99LQ
1
100
Retu
rn S
prin
g AC
3510
0LQ
110
1 Re
tain
ing
Ring
AC
3510
1LQ
110
2 Se
t Scr
ew M
4x4
AC35
102L
Q 1
103
Lock
Pin
HRC
63
AC35
103L
Q 1
104
Scre
w M
3x6
AC35
104L
Q 1
105
Flat
Spr
ing
AC35
105L
Q 1
106
Sprin
g W
ashe
r M4
AC35
106C
Q 4
107
Flat
Was
her M
4 AC
3510
7CQ
410
8 Ha
ndle
AC
3510
8CQ
110
9 Co
rd P
rote
ctor
Sle
eve
AC35
109C
Q 1
Addi
tiona
l Par
ts fo
r AC3
5 Li
st
De
scrip
tion
AC35
-122
0
1/2
” Dr
ill C
huck
for A
C35-
4512
20/A
C35-
4612
20AC
35-4
5122
0
Dr
ill C
huck
Ada
ptor
use
with
chu
ck A
C35-
1220
AC35
-461
220
Quic
k-Ch
ange
Ada
ptor
use
with
chu
ck A
C35-
1220
Fig
# De
scrip
tion
Pa
rt #
Qty
Fig
# De
scrip
tion
Pa
rt #
Qty