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PRE - FEASIBILITY REPORT FOR OBTAINING ENVIRONMENT CLEARANCE For Proposed Dyes and Dyes Intermediate Manufacturing Unit of M/S. SAVVY COLORS Located at Plot No. C-1, 424, Phase-II, GIDC Vatva, Daskroi, Ahmedabad, Gujarat-382445. Prepared by: En-vision Enviro Technologies Pvt. Ltd. 3 rd Floor, Shree Ram Complex, Above Bank of India, Near Kargil Chowk, Surat Dumas Road, Piplod, Surat-395007, Gujarat, India Contact No: +91 2612223003, 2224004 E-mail: [email protected] Website: www.en-vision.in January 2017

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Page 1: FOR OBTAINING ENVIRONMENT CLEARANCE For Proposed Dyes …€¦ · For Proposed Dyes and Dyes Intermediate ... CHAPTER-8 ANALYSIS OF PROPOSAL ... experience looks after the Quality

PRE - FEASIBILITY REPORT

FOR OBTAINING ENVIRONMENT CLEARANCE

For Proposed Dyes and Dyes Intermediate Manufacturing Unit of

M/S. SAVVY COLORS

Located at

Plot No. C-1, 424, Phase-II, GIDC Vatva, Daskroi, Ahmedabad, Gujarat-382445.

Prepared by:

En-vision Enviro Technologies Pvt. Ltd.

3rd Floor, Shree Ram Complex, Above Bank of India, Near Kargil Chowk, Surat Dumas Road,

Piplod, Surat-395007, Gujarat, India Contact No: +91 2612223003, 2224004

E-mail: [email protected] Website: www.en-vision.in

January 2017

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INDEX

CHAPTER-1 INTRODUCTION OF THE PROJECT ............................................................................ 1

CHAPTER-2 PROJECT DESCRIPTION .............................................................................................. 4

CHAPTER-3 SITE ANALYSIS ............................................................................................................ 8

CHAPTER-4 PLANNING BRIEF ...................................................................................................... 10

CHAPTER-5 PROPOSED INFRASTRUCTURE................................................................................ 11

CHAPTER-6 REHABILITATION AND RESETTLEMENT (R & R) PLAN ...................................... 13

CHAPTER-7 PROJECT SCHEDULE & COST ESTIMATES ............................................................ 14

CHAPTER-8 ANALYSIS OF PROPOSAL ......................................................................................... 15

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CHAPTER-1 INTROUCTION OF THE PROJECT

1.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT M/s. Savvy Colors is planning to set up the Reactive and Direct Turquoise Blue Derivatives making

manufacturing unit located at Plot No. C-1, 424, Phase-II, GIDC Vatva, Dascroi, Ahmedabad, Gujarat-

382445. M/s. Umiya International which was old unit now is taken over and owned by M/s. Savvy Colors with

existing leave and licenses and production of Acid Black 10 BX (Capacity- 2.5 MT/Month) with valid CCA

upto 04/01/2022. M/s. Savvy Colors is planning to add new products of dyes and dyes intermediates as below;

Table 1-1: Details of Products

Sr. No Production Existing (MT/Month)

Proposed (MT/month)

Total (MT/Month)

1 Acid Black 10 BX 2.5 -- 2.5

2

Reactive Turquoise Blue (Crude)

--

120

120

Blue G Blue H5G Blue H2GL/GG Blue PGR

3 Reactive Black (Crude) Remazol Black 5 Mono Chloro Triazine (MCT) Black 8

4

Reactive Blue (Crude) Trifluorotriazine (TFT): Royal Blue-Blue 198 Formazan Blue:Brilliant Blue-221 Blue FJI

5

Reactive Orange (Crude) Orange 12 Orange 13 Dichlorotriazine (DCT): Orange 4 MCT Vinyl Sulphone (MCTVS): Orange 122.

6

Reactive Red (Crude) Red 195 Red 198 Red 240

7 Reactive Golden yellow (Crude) Yellow 145

8 Reactive Lemon Yellow (Crude) Yellow 160

9 Direct Turquoise Blue (Crude)

-- 5 5 Blue 199 Blue 86

By Products (Spent Acid) 1. Sulphuric Acid --

28 KLD 28 KLD 2. Hydrochloric Acid --

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The proposed products falls under Category 5(f) as stated in Environment Impact Assessment Notification

Published on 14th September, 2006. The unit is located in notified area of GIDC Vatva, hence the project

proponent has to obtain the EC from the SEIAA, Gujarat.

Savvy colors intends to manufacture companies promoted by technocrates started dealing in Dyestuff &

Pigments caters to the Textile Industry. It is based in the city which was once known as the Manchester of

India; Ahmedabad, Gujarat, India. M/s. En-vision Enviro Technologies Private Limited is appointed to carry

out EIA/EMP studies for obtaining prior Environmental Clearance. Total plot area of the project is 792 m2, 33%

of total land area is covered with green belt. The estimated cost of the proposed project is 8 crores. Total 30

personnel will be required, including skilled persons, unskilled persons and office staff.

1.2 PROMOTERS BACKGROUND

Details of project promoters are as below:

Mr. Vinay M Patel is Graduate in Chemistry having its B.Sc. from Gujarat University, and 15 years of

experience in the dyestuff field mainly looks after International Marketing and development of new products.

Mr. Pragnesh N Jasani, also B.sc. Graduate in Chemistry from Gujarat University, having 18 years of

experience looks after the Quality Analysis and Research of Products.

Mr. Sajjan Tibrewal commerce Graduate, having vast experience of 30 years looks after the day to day

production of the factory.

1.3 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

Currently unit is involved in production of Reactive and direct dyes and dyes intermediate. The Company

intends to manufacture various types of dyes for textile printing. Company, mainly is in Export business and

export its dyestuff to various countries in south East Asia, Europe, north America and Indian sub-continent

countries.

Our prime target with each production is to provide superlative quality on a consistent basis, keeping in mind

some defined internationally accepted parameters. Each time we succeed in doing this with a synchrony

between man and machine. We have technically skilled professionals who are supported with sophisticated

production and quality control instruments and well laid out system of operations.

Authenticity in research is our tangible force and desire to constantly develop our product, process and

application methods, our conscience. Our products have been accepted world over as competitive, trustworthy,

convenient and feasible. The R & D department is supported with a pilot plant which ensures smooth transition

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of our proccesses for R & D lab to commercial production. Approximately 8% of our earning is utilized

exclusively for R & D each year.

1.3.1 Demand-Supply Gap The adhesive industry has seen a consistent growth in last 2-3 decades and also keeping in mind our strong

presence in the local & global market, we have identified the demand for the proposed products for domestic

market as well as with strong presence in export markets.

1.3.2 Employment Generation (Direct and Indirect) Total 30 personnel will be employed.

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CHAPTER-2 PROJECT DESCRIPTION

2.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS

Industrial development in India has increased economic growth and improved living standards of people. These

growths are achieved through industrialization, infrastructure development. The industrialization has played a

major role in development of the country. This industrialization is also has many other benefits. Although the

industrial development leads to rapid consumption of natural resources, fuel etc. in day to day operational

activity. To control the pollutions from industrial activity, government has framed regulations which are

governed by SEIAA.

2.2 LOCATION

M/s. Savvy Colors is planning to set up the Reactive and Direct Turquoise Blue Derivatives making

manufacturing unit located at Plot No. C-1, 424, Phase-II, GIDC Vatva, Daskroi, Ahmedabad, Gujarat-

382445.

Total plot area of the project is 792 m2, 33% of total land area is covered with green belt. The estimated cost of

the proposed project is 8 crores. A map showing project site is given in

Figure 2-1.

Identification Latitude & Longitude

22°57'11.99"N 72°38'09.49"E

1 22°57'11.65"N 72°38'09.29"E

2 22°57'11.85"N 72°38'09.88"E

3 22°57'12.44"N 72°38'09.65"E

4 22°57'12.20"N 72°38'09.02"E

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Figure 2-1: Location of the Project Site

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Table 2-1: Salient Features In the Surroundings Area of the Site within 10 Km Radius

Sr. No. Feature Description

1. Address Plot No. C-1, 424, Phase-II, GIDC Vatva, Daskroi, Ahmedabad, Gujarat

2. GPS Co-ordinates 22°57'11.99"N 72°38'09.49"E

3. Mean Sea Level 151 mt 4. Power station Torrent Power Limited 5. Temperature Range 13-43 °C 6. Annual Rainfall 800 mm 7. Nearest Airport Ahmedabad Airport is 13.09 km in N 8. Nearest Road NH-8 3.21 km in NE

SH-3 2.50 km in E 9. Nearest Railway Station Vatva Railway Station is 0.92 km in NW 10. Nearest City Ahmedabad City is 3.81 km in N 11. Seismic Zone Seismic Zone-III 12. National Park and / Sanctuary None within 10 km Radius study area

2.2 PROCESS DESCRIPTION For detailed manufacturing process and process flow diagram please refer Additional Attachments.

2.3 RAW MATERIALS REQUIREMENT WITH THEIR SOURCE AND TRANSPORATATION

Raw material will be purchased from local market and convenient mode of transportation is either road/

railways. For total raw material requirement please refer Additional Attachment.

2.4 RESOURCE OPTIMIZATION / RECYCLING AND REUSE IN THE PROJECT

The materials are packed in drums and stored in a very organized way, segregated as Solid and Liquid area in

ware house. We have good practices in place like good house-keeping, good Manufacturing practices, best

Environment control, safety and health practices. By adoption of continuous improvement in technology and

processes the desired reduction in process waste generation will be achieved. By proper and efficient handling

of raw materials, wastages of raw materials will be reduced.

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2.5 AVAILABILITY OF WATER ITS SOURCE, ENERGY / POWER REQUIREMENT AND SOURCE

2.5.1 Water Total water requirement for the proposed project would be around 26.2 KLD, which will be sourced from

GIDC water supply system. Total around 37.5 KLD waste water will be generated from the operational

activities. Entire effluent will be segregated into high concentrated stream and low concentrated stream, High

concentrated stream is subjected to MEE and Low concentrated stream is given ETP treatment and reuse.

Domestic waste water will be disposed off through septic tank/soak pit system.

2.5.2 Power Total power requirement will be 108.67 KVA, which is supplied by Torrent Power Ltd. During emergency

purpose 1 no. of DG set of 250 KVA will be installed.

2.6 QUANTITY OF WASTES TO BE GENERATED AND SCHEME FOR THEIR MANAGEMENT/DISPOSAL

For details of water consumption and wastewater generation Additional Attachment.

For details of effluent treatment scheme refer Additional Attachment.

For details of solid and hazardous waste management refer Additional Attachment.

For details of process and flue gas emission refer Additional Attachment.

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CHAPTER-3 SITE ANALYSIS

3.1 CONNECTIVITY

The unit is located in GIDC area which well connected to rest of the country through highways, railways and

airports. The details of the facility with distance from the unit are as under:

Sr. No. Particular Description Distance

(km) Direction

1. Nearest National Highway NH-8 3.21 NE

2. Nearest city Ahmedabad 3.81 N 3. Nearest Airport Ahmedabad 13.09 N 4. Nearest Railway station Vatva 0.92 NW

3.2 COMMUNICATION

Proposed project site is located in notified industrial area, which is already well connected with telephone,

telefax etc. all the communications facilities are well developed in the area.

3.3 TOPOGRAPHY AND GEOGRAPHY OF THE STUDY AREA

The district forms a part of the CAMBAY BASIN. Changing land use as well as hydrological interventions and

climate change will have impacts on natural recharge and groundwater storage.

Ahmedabad has a hot, semi-arid climate with marginally less rain than required for a tropical savanna climate.

Ahmedabad is divided by the Sabarmati into two physically distinct eastern and western regions. The eastern

bank of the river houses the old city, which includes the central town of Bhadra. It includes the low lying land

of Dholka and Dhandhuka taluka (falling below 20m) contour characterized by marshy land, which is

believed to be under sea in the past Water logging is comm. on in these tracts at high tides during monsoon.

This barren low land is termed as “The Bhal” area and characterized by high coastal salinity. The

spreading of alluvial bed of Sabarmati river from end to end of the district is an important natural feature being

observed. Below the city, on the left bank of the river and also midway between it and the Khari river are few

small rises but ever where else, the surface of the ground is unbroken on every side, except the north, with

groves of various trees. Along the Right Bank of Sabarmati river the prominent Characteristics of Dascroi

pass into Dholka. However towards west and south west they pass into fertile but absolutely flat and

monotonous black soil of the Bhal. The area from Dholka to Bavliari creek along the coast is

characterised by salty and marshy land. Along the western border, the land passes into a reddish form.

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3.4 CLIMATE OF THE STUDY AREA

The climate of the district is characterized by hot summer and general dryness except during the southwest

monsoon seasons. The year can be divided into four seasons. The period from March to May is the hot season

(summer) followed by southwest monsoon from June to September. October and November constitute the post-

monsoon or retreating monsoon season. The cold season (winter) starts from December and ends in February.

The mean maximum temperature ranges between 28.4ºC during January to 41.8ºC during May and the mean

minimum temperatures vary between 11.7ºC during January and 27ºC during June. The relative humidity varies

between 32 % (March) and 79% (August).The wind velocity varies from 74 km/d (November) and 174.2 km/d

(June).The potential Evapo-transpiration varies between 3.2 mm (December) and 7.8 mm /d (June).Long-term

average annual rainfall recorded by IMD station at Ahmedabad is 799.6 mm. Most of the rainfall (about 766

mm) is received from south-west monsoon between June to September

3.5 EXISTING LAND USE PATTERN

There is no Forest, National park; Wild life sanctuary within a radius of 10 km. The study area comprises of

Industrial estates of Vatva GIDC

Residential areas of Ahmedabad City and other small villages

Sabarmati River and other small water bodies

Cropped area

3.6 EXISTING SOCIAL STRUCTURE

Project site is located at Vatva, G.I.D.C. All the infrastructures are available within city like Schools, Colleges,

Hospitals & community facilities even nearby area of the project site is also developed.

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CHAPTER-4 PLANNING BRIEF

4.1 PLANNING CONCEPT

The unit is located in Vatva GIDC which has different types of industries, such as Pharmaceutical, dyes and

dyes intermediates, color, engineering units. The proponent is planning to manufacturing dye and dyes

intermediate which are used as raw material textile industries at various stages of production.

4.2 LAND USE PLANNING

Total plot area of the project is 792 m2 out of which 33% of total land area is covered with green belt. Land use

shall be as build up area of buildings, storage facility, roads, greenbelt, open land etc. Layout plant of unit is

given in Additional Attachments. The land use break-up is as under:

Sr. No. Particular

Area (m2)

Total Land Area

1. Total Plot Area 792.0

2. Gardening 118.8

3. Open 478.8

4.3 AMENTIES / FACILITIES

Following facilities are provided in the existing unit:

Adequate storage facility for chemicals, machinery spares and consumables

A small mechanical and electrical/ instrument workshop facilities for repairs and maintenance

Time and security offices

Internal fire hydrants system

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CHAPTER-5 PROPOSED INFRASTRUCTURE

5.1 INDUSTRIAL AREA

The company has already acquired land area of 792 m2 in which company will proposed their production

capacity.

5.2 GREEN BELT

The main objective of the green belt is to provide a barrier between the source of pollution and the surrounding

areas. The green belt helps to capture the fugitive emission and to attenuate the noise generated apart from

improving the aesthetics. Development of green belt and other forms of greenery shall also prevent soil erosion

and washing away of topsoil besides helping in stabilizing the functional ecosystem and further to make the

climate more conducive and to restore water balance. Currently 118.8 m2 area is developed as greenbelt, Green

belt is developed at plant boundary, road side, around offices & buildings and Stretch of open land. The

selection of tree species suitable for plantation at the industry were governed by guiding factors as stated below:

The trees should be tolerant to air pollutants present in the area

The trees should be able to grow and thrive on soil of the area, be evergreen, inhabitant, having minimum of leaf fall.

The trees should be tall in peripheral curtain plantation and with large and spreading canopy in primary and secondary attenuation zone.

The trees should posses extensive foliar area to provide maximum impinging surface for continued efficient adsorption and absorption of pollutants.

The trees should be fast growing and indigenous and should maintain ecological, land and hydrological balance of the region.

It is also recommended to plant few trees, which are sensitive to air pollution, as air pollution indicator.

It is also recommended to carry out extensive plantation within premises.

Keeping in view the climatic conditions, status of soils and vegetation types in and around the project area the species shall be selected for proposed green belt development.

5.3 SOCIAL INFRASTRUCTURE

Infrastructure such as drinking water facility, canteen, proper sanitation, etc. will be carried out as per

requirement for the workers working in plant.

The Project proponent will contribute annually 2.5% of total profit towards CSR (Corporate Social

Responsibility) activity like following in nearby villages;

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Education Facilities:- Facilities for village schools like game kits, drawing kits, table-chairs; school

construction (classroom/toilet/school boundary), ceiling fans or books for school library

Health Facilities:- to provide assistance to existing health facilities in Nearest Hospital, for improvement in

health facilities or services.

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CHAPTER-6 REHABILITATION AND RESETTLEMENT (R & R) PLAN

The unit is located in GIDC area, which is already acquired for industrial purpose and there is no habitat. So the

project proposal does not involve any Rehabilitation & Resettlement.

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CHAPTER-7 PROJECT SCHEDULE & COST ESTIMATES

7.1 TIME SCHEDULE FOR THE PROJECT

The implementation of the project will involve major activities like preparation of specification / drawings,

issue of tenders, receipt of quotations, scrutiny of tenders, placing of orders, civil & structural construction,

delivery & erection of equipment, test trial runs of various items of equipment and commissioning of the plant

& equipment and completion of the project will take about 6 months after the necessary clearances are

available, and the funding for the project has been tied up.

7.2 ESTIMATED PROJECT COST

The total project cost for the proposed project would be around Rs. 8 crores. Total capital cost of pollution

control measures will be Rs. 2 Crores & recurring cost per annum will be 1.5 Crores.

7.3 BUDGETORY PROVISIONS FOR EMP

Adequate budgetary provisions have been made by the management for execution of environmental

management plans. The details of capital and recurring (per annum) budget earmarked for pollution control /

monitoring equipment; operation and maintenance of pollution control facilities, for greenbelt development and

maintenance.

Sr. No. Particulars Rs. In Lacs

1. Capital Expenditure 2 Crores

2. Recurring expenditure on environmental management cell and on pollution control systems per annum. 1.5 crores

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CHAPTER-8 ANALYSIS OF PROPOSAL

8.1 FINANCIAL AND SOCIAL BENEFITS

The total cost of the proposed project is estimated at about Rs. 8 Crores. For the coming of this project

surrounding area will get developed due to this project and through the Corporate Social Responsibility (CSR)

activities, socio-economic status of the region will also get developed.