1

i

\ *

1 Facility Information Summary

quality o f the information is assured t g mee' licence requirements.

AER Reporting Year Licence Register Number Name of site Site Location NACE Code Class/Classes of Activity National Grid Reference (6E, 6 N)

0 \ 1- 767 0'5

A description of the activities/processes a t the site for the reporting year. This should include information such as production increases or decreases on site, any infrastructural changes, environmental performance which was measured during the reporting year and an overview of compliance with your licence listing all exceedances of licence limits (where applicable) and what they relate to e.g. air, water, noise.

19

I 2018 I

'0034-03 Marinochem limited

Marino Point, Cobh, County Cork 2014 5.12

E177447 N69788 I

The production site of Marinochem Ltd. is located a t Marino Point, Cobh, Co. Cork. A number of products are manufactured a t the Marino Point site in the following categories:

Formalin solution - 50% Urea Formaldehyde Panelboard Resins for the domestic market

Melamine Urea Formaldehyde Panelboard Resins for the domestic market Urea Formaldehyde Industrial Resins for the domestic market

The raw materials for the process are methanol, urea and melamine. The plant has the capacity to produce approximately 100,000 Tonnes per annum of liquid resin. For 2018 the

volume Droduced was 48000Tonnes amrox. In 2018 the licence had one non- comDliance

Signature Group/Facility manager

Date

(or nominated, suitably qualified and experienced deputy)

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EPA Export 17-04-2019:03:53:29

- - - - - r Amiimmaij-CempiaS - Lic No: PO03443 year 2018 I Answer all questions and complete all tables where relevant

m n a l information

I I I

A2-1

A2-2

A2-3

Does your site have licensed air emissions? if yes please complete table A 1 and A2 below for the current reporting year and answer further questions. If you do no t have licenced emissions and do no t complete a

solvent management plan (table A4 and A5) you -need t o complete the tables

I

LICENCED Every two months 60 theELV mg/Nm3 w 0 99

No30min mean can exceed

No3Omin mean can exceed 0.8 'Total Particulates annually 50 theELV mg/Nm3 yes

'Total Particulates annually 50 theELV mglNm3 yes

2 Are there any results in breach of licence requirements? If yes please provide brief details in the comment section of TableAl below

Basic air a Was all monitoring carried out in accordance with EPAguidance -monitoring

note AG2 and using the basicair monitoringchecklist?

E N W W f l 0 1

9LT

4LT

AGN2 -

s higherannual 202 mar, I R U I t

039 No reason

0.8 No reason

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EPA Export 17-04-2019:03:53:29

Llc No: PO03443 Year 2018 I I Continuous MOnltOrlng I

4 Does your site carry out continuous air emissions monitoring?

if yes please review your continuous monitoring data and report the required fields below in Table A2 and compare it to its relevant Emission Limit Value (ELVJ

Yes 1

6

Did continuous monitoring equipment experience downtime? If yes please record downtime in table A2 below

Do you have a proactive service agreement for each piece of continuous monitoring equipment?

7 Did your site experience any abatement system bypasses? If yes please detail them in table A3 below NO

Table A 2 Summary of average emissions -continuous monitoring

note 1:VolUmlrlt MwiM be included as a reportable parameter.

I I I 1 I this should include all dates that an abatement system bypass occurred

" an accurate record of time bypass beginning and end should be logged on site and maintained for future Agency inspections please refer t o bypass protocol link

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EPA Export 17-04-2019:03:53:29

. - ~ _ - , Solvent use and management on site

~ - - - [ I I

I 8 Do you hauea total Emission Limit Value of direct and fugitive emissions on site? if yes please fill out tables A4 and A5 I

1 VOC Emission limit value

emissions t o Air

(direct and fugitive) Emission Limit Value

n licence or any revision

(0) OUtPuk (kg)

Total

3

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Doer your site have licensed emissions direct to surface water or direct to sewer? If yes plearecompletetable W2 and W3 belowforthecurrent repoflingyearand answer

W1 and or W2 for storm water analpis and visual inspections

War it a requirement of your licence t o carry out visual inspections on any surface water 2 discharger or watercourses on or near your rite? If yes please complete table W2 below

further questions. If you do not have licenced emissions you need t o complete table

summarising-d,- ~ d d u r i n n W f a u U t & q

Table W1 Storm water monitoring

‘tri~gervalucr may be agreed by the Agency outrlde of llcence rondltlons

Table WZ Visual inspections-Please only enter detalls where contamination was observed. ,. -- - - - - - - - -. - - - .

Loatlon mod Reference inspection 5oYmof

mntlmllutlo” C O m n h r C ~ EorpwDtr WEfl M E . 3

- Descwimd-

Licensed Emissions to water and /or wastewater(sewer)-periodic monitoring (non-continuous)

Was there any result in breach of llcence requlrementr7 If yes please provlde brld daallr In the , -nm?-A * Of TdikW & * .. I Wbr+db&mm#

t

War all monnoring carried out In accordance with EPA guldance and checkllrts for Qualltq of Aqueous Monltoring Data Reported to the EPA? If no please deal1 what areas

External /Internal Lab Quallty Asieisment of

4 require Improvement In addltlonal lnformatlon box e results checklist 3 l E a Y.

Table W 3 Licensed Emissions to water and /or wastewater (sewer)-periodic monitoring (non-continuous)

!

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Continuous monitoring Doayour Ilte carry out continuous emlrrionr to waterlrewcr monllorlngl

1 l ~ ~ p k . r ~ m ~ 1 ~ ~ y ~ u r r n n t i n u ~ u i m o n l t o r i n g d . m below InTabk W4andmmpro kto le rekvlm Emksion Limk Value (ELY)

lDC.tC lpumtlon (hours1 Loatlon

Old continuousmonllorlng equipment cxpcdcnce downtlmc? IIvcrpkaw record dowmlme in I - -

Rerubnt Rearon for tomuhre Was a report 'When waithk report submmed emiiilonr bypas .UlO"* submmed tothe

U b k W4 below B J 1 , Dovou havea pro~UhrewNlcecontraUforeach pleceofcmlinuous monlloringequipmenton =---== II

" below

Table W 4 Summary of average emissions -continuous monltorlng

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I I I I I I I t I I I I I I I I I I 1 I I I 1

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EPA Export 17-04-2019:03:53:29

1 I

Are you required to carry out groundwater monitoring as part of your licence requirements?

2 Are you required to carry out soil monitoring as part of your licence requirements? Do you extract groundwater for use on site? If yes please specify use in comment section

1 Groundwater/Soil monitoring template Lic No: POO34-03 Year 2018 i

'yes no

no

Do monitoring results show that groundwater generic assessment criteria such as GNs or IGVs are exceeded or is

4 there an upward trend in results for a substance? If yes, please complete the Groundwater Monitoring Guideline Template Report (link in cell G8) and submit separately through ALDER as a licensee return AND answer questions 5-12 below.

Is the contamination related to operations at the facility (either current andlor historic)

Groundwater monitorine, template

6 Have actions been taken to address contamination issues?lf yes please summarise I

Sent through Eden on yes 20J12118

NIA on-going monitoring IS

remediation strategies proposedlundertaken for the site 7 Please specify the proposed time frame for the remediation strategy 8 Is there a licence condition to carry outlupdate ELRA for tne site?

>noena*en yes yes 10s of years yes

'lease provide an interpretation of groundwater monitoring data in the interpretation box below or i f you require additional space please

include a groundwaterlcontaminated land monitoring results interpretaion as an additional section in this AER

9 Has any type of risk assesment been carried out for the site? 10 Has a Conceptual Site Model been developed for the site? 11 Have potential receptors been identified on and off site? 12 Is there evidence that contamination is migrating offsite?

The overall water quality during the monitoring period in al l six (6 No boreholes AGW1, AGW3, BH112, AGWZ, ERM-BH2 and ERM-BH3 is

comparable with previous recent monitoring events.

yes 'yes NIA no

There are some groundwater threshold value (TV) exceedances of Ammonium, Formaldehyde, Arsenic and Orthophosphate. Elevated

concentrations of Arsenic and Orthophosphate may be due to off-site former or historic activities.

Upward trend in pollutant

Historically, concentrations of Ammonia in the six boreholes were elevated, however, overall the concentrations appear to be decreasing

over time.

Methodology Monitoring 'frequency

Biannually

Biannually

Biannually

Biannually

Biannually

Biannually

Biannually

Biannually

Sample Dateof I location I Parameter/ SamDlina reference Substance

2S/Q9/2Q18

2SlQ9/2Ql*

25/09/2Q18

251QW2Qla

ZSlO9/2018

25/Q9/2018

25lQ9/2ola

25/Q9/2Q18

Nitrate as

Orthophosph

Ammonium

Formaldehyd

Nitrate as

Orthophosph

Ammonium

Formaldehyd

,AGW3 NO3

,AGW3 ate as P

AGW3 as N

AGW3 e

ERM BH3 NO3

ERM BH3 ate as P

ERM BH3 as N

ERM BH3 e

concentration

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.+ where average indicates arithmetic mean ++ maximum concentration indicates the maximum measured concentration from all monitoring results produced during the reporting year

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EPA Export 17-04-2019:03:53:29

3

Groundwater Drinkinp: water - Surface reaulations brivate SIJQQIVL Drinkina water bublic Interim Guideline - VJltPr t4mirrl water EQS StanderdJ.

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EPA Export 17-04-2019:03:53:29

4

Date of sampling

Sample location Parameter1 Monltonng Maxlmurn Average reference Substanca Methodology frequency Concentration Concentrabon unit

!ELELECT SELECT

Where additional detail is required please enter it here in 200 words or less

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EPA Export 17-04-2019:03:53:29

Cammmtary I t

3 Amount of Financial Provision cover required as determined by the latest ELRA

1

61,200,000

2

Submitted and agreed by EPA

Specify

Other please specify

Enter expiry date Closure plan submitted and agreed by

EPA Review required and completed Submitted and agreed by EPA

Specify Other please specify - Enter expiry date

ELRA initial agreement status

parent company guarantee

parent company guarantee

provide sufficent resources to meet i ts

parent company parent company Marinochem will

ELRA review status

I Submitted and agreed by EPA

Review required and completed

4 Financial Provision for ELRA status

Financial Provision for ELRA - amount of cover

Financial Provision for ELRA - type

Financial provision for ELRA expiry date

8 9 Closure plan review status

10 11 12 13

Closure plan initial agreement status

Financial Provision for Closure status Financial Provision for Closure -amount of cover

Financial Provision for Closure -type fl,nlancM prmjshn for Closure explry date

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EPA Export 17-04-2019:03:53:29

1

Objective Category

Waste reduction/Raw material usage eff icienqon

Lic No: P0034-03 Year - 2 0 3 . Highlighted cells contain dropdown menu click t o Additional Information ..:-.-I

Target Status (% completed) How target was progressed Responsibility Intermediate outcomes

Reduction in non- hazardous waste generated waste generated was 99T in 2017 and I m p W Environmental

site by 5% 90 167l in 2018 Section Head Managament Practices

1

Do you maintain an Environmental Mangement System (EMS) for the site. If yes, please detail in additional information

2 Does the EMS reference the most significant environmental aspects and associated impacts on-site

Does the EMS maintain an Environmental Management Programme (EMP) as required in accordance

3 with the licence requirements

Do you maintain an environmental documentation/communication system to inform the public on environmental performance of the facility, as required by the licence 4

I Proposed Environmental Management Programme - 2018 1. Waste Management

Objective: Reduction in waste generated on site by 5% Responsibility: Environmental officer1Assistant Production Manager

Projects: o Identify areas where eXCe6SiVe waste isgenerated and develop programmes to improvi

these areas

made to meetthere targets. 2. Environmental Management

14001 Standard Responsibility: Environmental officer

Projects o Carry out internal audits on environmental management system

o No IPPC licence non-compliances o Carry out training programmesfor environmental i s w s on site

o Update environmental procedures on site o Continue Tank & Pipeline inspection programme.

3. Energy Use Objective: Optimise operations to ensure energy is used efficiently

Responsibility: HES Engineer I Environmental officer Projects:

Energy: minimise energyconsumption of electricityand gas- manage all the relevant variables.

4. Spill Control Management Objective: Manage spill control efficiently on site

Responsibility: H&S Engineer 1 Environmental officer/Site Manager Projects:

o No morethan 2 accidental spill >300b S. Ground Water Management

Objective: implement findings from GW analysis reports and meet ongoing EPA requirements in this area

Responsibility: Environmental officer Projects:

o Review IPPC licence

' 1' o Focus on improving communication on site about the waste targets and progression

Objective: Continuously improve environmental performance on site and maintain ISC

I o

- es

es

es

es

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EPA Export 17-04-2019:03:53:29

2

Improved Environmental

mnsurnptian of e l m r l c i t - 99Kwhpr 20oP7,95Kwh/T m18. ths47Kwh/T 2017, 46Kwhri mu. mew

minlmlse energy consumption of electricity and gas - manage all the

No more than 2 accidental Waste reductionjRaw material usage efficienq relevant variables w reduced Section Head Management Practices

Reduction of emissions to Wastewater spill 90 1 spill in 2018 Section Head Reduced emissions

implement findings from CW analysis reports and meet ongoing EPA waled as recommended In Improved Environmental

mmltortng and analqsk ware adednutand ureaffoat

Groundwater protection requirements in this area * mv Se&n Head Management Practices

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EPA Export 17-04-2019:03:53:29

I Noise monitoring--w m. Lic No: POO34-03 Year D -

'Table N1: Noise monitoring summary - - - - . -

Noise Comments (ex. main Issitecompliant with

& extraneous noise ex. (day/evening/night)? sensitive If tonal /impulsive noise was noise sources on site, noise limits

Date of Noise location location -NSL Tonal or Impulsive identified was 5dB penalty

monitoring 'Time period (on site) (if applicable) 4, 4 0 LA10 WI,, noise* (Y/N) applied? road traffic)

No Yes

No Yes

No Yes

04/12/2018 01:57-02:27 NSLl 50 39 41 76 No Road traffic. Yes

NSLl 40 38 39 49 No Road traffic. Yes

No Pedestrian traffic. bird Yes

bird song, Road traffic

7068 7s bird song, Road traffic

bird song. Road traffic

03/12/2018 09:45-10:15 NSLl 64 46 70 76

03/12/2018 10:15-10:45 NSLl 64 47

04/12/20ia 13:00-i3:30 NSLl 62 48 52 70

04/12/2018 03:08-03:38 Road traffic. 5B 52 60 76

song Road traffic.

03/12/2018 08:50-09:10 NSLZ 60 53 62 ?a

No Pedestrian traffic. bird Yes

03/12/2018 20:51-21:21 NSLZ .song 74 Road traffic. 6.9 53 61

No Pedestrian traffic. bird Yes

04/12/2018 11:20-11:50 NSLZ song

04/12/2018 04:05-04:35 NSLZ No Yes

No Road traffic. Water Yes

Road traffic. Water flow. bird song

43 41 43 68

64 '

42 39 42

flow. bird song 04/12/2018 21:15-21:45 NSLZ

1 Was noise monitoring a licence requirement for the AER period? I Yes 1 If yes please fill in table N1 noise summary below

Noise Guidance note NG4

2 Was noise monitoring carried out using the EPA Guidance note, including completion of the

3 Does your site have a noise reduction plan 4 When was the noise reduction plan last updated?

"Checklist for noise measurement report" included in the guidance note as table 6?

Enter date

Have there been changes relevant to site noise emissions (e.g. plant or operational changes) since the last noise

I . .- survey?

* * please explain the reason for not taking action/resolutlon of noise issues?

Any additional comments? (less than 200 words)

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EPA Export 17-04-2019:03:53:29

I Resource UsagJEnergy eMclency summary Llc No: Poo34-03 Year 2018

Table R2 Water usage on site

Water extracted IWater use IPrevious year m3Iyr. ltroundwater

Additional informatioi

1 When did the site carry out the most recent energy efficiency audit? Please l ist the recommendations in table 3 below

SEA1 - Larae lndustw Enerly Network (LIEN)

Is the site a member of any accredited programmes for reducing energy usagefwater conservation such as the SEA1 programme linked to the right? If yes please l ist them in additional information

Where Fuel Oil is used in boilers on site is the sulphur content compliant with licence conditions? Please state percentage in 2

3 additional information SELECT no fuel oil used

Water Emissions Water Connlmptlon Volume used 1.e not

Production t/- % Energy discharged to lcompared to stonsumption t/- % Volume Discharged environment e.g.

released as steam Water extracted lprevious reporting avs overall site back to Current year m3Iyr. 'year'' production* envlronment(m'yr): rn3fyr Unaccounted for Water:

1 Table R 1 Energy usage on site I I IlProduction t/- % IlEnergy

:Surface water Public supply Recycled water -Total

I compared to Cmsumption t/- % Lrevious reDortiw tvs overall site

21419 24509

21419 24509 24509

Table R3 Wade Stream Wmmary !Total

Hazardous I'ronnesl I Landfill I Incineration 1- I O W

I I I I I Non-Hazardous (Tonnes) I I I I I

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EPA Export 17-04-2019:03:53:29

2

I - w-- - - ---- -- . - -_ - - _ . - - -,em - -

Table R4 Energy Audlt fidlng remrnrnmdatbw 1 1 I I t I 1 I I I IlDescriptIon of I IPredicted energy I I I Istatusand I

Implement energy awareness programme, and various small energy saving projects (lighting/ condensate

2006[recovery etc.) [N/A I- audit - 1 N/A [ W o i n g Table R5: Power Generation: Where p w e r is generated onsite (e.g. power generation fEdEeS/fwd and drink Industrylpleargmmpl~the foltowlng information

lunit ID lunit ID I Unit ID !U& ID ~ ~ T U t a I

hPrimarv Fuel I I I I I 1 I I I I I

I I I I I Total RunningTime Total Electricity Generated IGWH] House load (GWH) KWH per Litre of Process Water KWH per litre of Total Water used on Ske

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EPA Export 17-04-2019:03:53:29

- .. - :;* ' P k E I - _ - _. . - - -. .

-.. ,

1 hw4w I Have you received any environmental complaints in the current reponing year? If yes please complete summary

details of complaints received on site in table 1 below

SrM abvbrtlDIl of -kl (Free txt c20 Corrective action< 20

Other type (please specify) Widd words IResolution status Resolution date

5ELEIJ P SELECT bu=

mET - SELECT

SELECT

Funher information

Have any incidents occurred on site in the current reponing year? Please liR all incidents for current reponing p r l n pk+lhbw

I I ISELECT I I 1 I s u n

yh, 1 .For information on how to repon and what

tm$liaIm&jiMam What is an incident I Incident category-please Corrective actiont20

Total number of incidents current

I yv lnumbero f 1 incidents previous

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EPA Export 17-04-2019:03:53:29

Waste Summary Continued

Please insert a copy of your Waste Management Record for waste transferred off!

Waste 2018

01/01/2018 Greenstar Dry mixed waste 01/01/2018 Greenstar mixed pack recycled 01/02/2018 Greenstar Dry mixed waste 01/02/2018 Greenstar mixed pack recycled 01/03/2018 Greenstar Dry mixed waste 01/03/2018 Greenstar mixed pack recycled 01/04/2018 Greenstar Dry mixed waste 01/04/2018 Greenstar mixed pack recycled 01/05/2018 Greenstar Dry mixed waste 01/05/2018 Greenstar mixed pack recycled 01/06/2018 Greenstar Dry mixed waste 01/06/2018 Greenstar mixed pack recycled 01/07/2018 Greenstar Dry mixed waste 01/07/2018 Greenstar mixed pack recycled 01/08/2018 Greenstar Dry mixed waste 01/08/2018 Greenstar mixed pack recycled 01/09/2018 Greenstar Dry mixed waste 01/09/2018 Greenstar mixed pack recycled oi / io /2oi8 Greenstar Dry mixed waste oi/i0/2018 Greenstar mixed pack recycled 01/11/2018 Greenstar Dry mixed waste 01/11/2018 Greenstar mixed pack recycled 01/12/2018 Greenstar Dry mixed waste 01/12/2018 Greenstar mixed pack recycled

Date Company Descriptior type

23/01/2018 Rehab glas: glass 13/03/2018 Rehab glas: glass 08/05/2018 Rehab glas: glass 07/08/2018 Rehab glas: glass 01/11/2018 Rehab glas: glass 01/12/2018 Rehab glas: glass 30/05/2018 Rehab recy paper 30/05/2018 Re ha b recy wee 01/04/2018 Rehab recy paper 01/08/2018 Rehab recy paper oi/i0/2018 Rehab recy paper 19/01/2018 cork mini SI wood 31/01/2018 cork mini SI plastic 01/02/2018 cork mini SI resin 14/03/2018 cork mini SI wood 21/03/2018 cork mini 51 resin 21/03/2018 cork mini SI resin 09/04/2018 cork mini SI plastic 09/04/2018 cork mini SI wood 14/05/2018 cork mini SI wood

recycled recycled recycled recycled recycled recycled recycled

EWC weight kg 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200301 150106 200102 200102 200102 200102 200102 200102 200101

hazardous 200135* recycled 200101 recycled 200101 recycled 200101 recycled 200138 recycled 200139 waste 80410 recycled 200138 waste 80410 waste 80410 recycled 200139 recycled 200138 recycled 200138

683 178 383 40 435 118 5 14 17

3 19 42 464 36 609 81 354 74 737 134 534 42 499 42 475 12 35 35 35 35 35

35 580 35 35 35

1740 1200 4980 1500 3260 2540 1760 2400 2160

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EPA Export 17-04-2019:03:53:29

28/06/2018 cork mini SI wood 28/06/3018 cork mini SI resin 28/06/2018 cork mini SI plastic 26/07/2018 cork mini SI resin 01/08/2018 cork mini SI wood 15/08/2018 cork mini SI resin 15/08/2018 cork mini SI plastic 29/08/2018 cork mini SI resin 29/08/2018 cork mini SI wood 20/09/2018 cork mini 51 plastic 20/09/2018 cork mini SI resin 04/10/2018 cork mini SI wood 12/11/2018 cork mini SI plastic 12/11/2018 cork mini S I wood 29/11/2018 cork mini S I wood 29/11/2018 cork mini S I plastic 05/12/2018 cork mini S I resin 14/12/2018 cork mini SI resin 14/12/2018 cork mini S I resin

recycled waste recycled waste recycled waste recycled waste recyc I ed recycled waste recycled recycled recycled recycled recycled waste waste waste

26/06/2018 metal cork scrap meta recycled 07/08/2018 metal cork scrap meta recycled 16/08/2018 metal cork scrap meta recycled 04/09/2018 metal cork scrap meta recycled 19/09/2018 metal cork scrap meta recycled 29/11/2018 metal cork scrap meta recycled 22/01/2018 safety klee degreasing hazardous 21/06/2018 safety klee degreasing hazardous

200138 80410 200139 80410 200138 80410 200139 80410 200138 200139 80410 200138 200139 200138 200138 200139 80410 80410 80410 191202 191202 191202 191202 191202 191202

110113* 110113*

03/12/2018 safety klee degreasing hazardous 110113* 05/01/2018 USSR sludge waste 200399 06/04/2018 Lehane solvents hazardous 140603* 16/05/2018 Lehane sludge waste 200399 14/11/2018 Lehane Sodium Hyl hazardous 060204* 14/11/2018 Lehane metal wast hazardous 170409* 21/11/2018 Lehane Waste danl hazardous 160709* 21/11/2018 Lehane interceptor hazardous 130503* 20/09/2018 tony O'Mal soil and stc waste 170504

Tot

1660 3620 2220 3000 2360 3200 1160 3180 2560 980 1100 2020 1480 2840 2700 1340 2880 5120 2440 1140 900 2320 1260 1360 1140 40 943 523 400 2000 19500 4000 6000 10000 10000 33150

169793

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