for corrosive & ultra-pure liquids...with trunnion to keep ball centered, reinforced shaft to...

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® PVC Corzan CPVC Polypropylene PTFE Kynar ® PVDF PVC Corzan CPVC Polypropylene PTFE Kynar ® PVDF Valves Actuators Gauge Guards Sight Glasses Metering Pumps Valves Actuators Gauge Guards Sight Glasses Metering Pumps Made in USA for corrosive & ultra-pure liquids for corrosive & ultra-pure liquids CATALOG 24

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Page 1: for corrosive & ultra-pure liquids...with trunnion to keep ball centered, reinforced shaft to eliminate breakage and dual seals to insure reliability. PTFE seats are back-loaded with

®

■ PVC ■ Corzan™ CPVC

■ Polypropylene

■ PTFE ■ Kynar® PVDF

■ PVC ■ Corzan™ CPVC

■ Polypropylene

■ PTFE ■ Kynar® PVDF

■ Valves■ Actuators■ Gauge Guards■ Sight Glasses■ Metering Pumps

■ Valves■ Actuators■ Gauge Guards■ Sight Glasses■ Metering Pumps

Made in USA

for corrosive & ultra-pure liquidsfor corrosive & ultra-pure liquids

CATALOG 24

Catalog Digest 24/REV.5-04 5/9/14 3:57 PM Page 1

Page 2: for corrosive & ultra-pure liquids...with trunnion to keep ball centered, reinforced shaft to eliminate breakage and dual seals to insure reliability. PTFE seats are back-loaded with

Series “PRD” DIFFERENTIAL REGULATORSRegulates pressure differential across filters,instruments, etc. to ensure that pressure going intothe protected segment of the system does not exceedthe output pressure. This valve minimizes pressuredrop and improves performance while protecting thefilters or instruments from overpressure. Sizes 1/4" to3" in PVC, Natural Polypro, other materials on request.

Series “PRH”and Series “PRHM” PRESSURE REGULATORSAccurately reduce and regulate steady or varyinginlet pressures and maintain a constantpredetermined maximum outlet set pressure.Recognized as the industry’s top performer formaximum flow with minimal drop-off from setpressure. Regulator setting from 5 to 125 PSI;some size/material combinations have less range.Sizes 1/4 " to 3" in most materials; 4" available inPVC and PVDF.

Series “RVT” and “RVD” ANGLE PATTERNPrevent over pressures, maintainback pressures or automatic by-pass in vessels and piping.Series RVDM (not shown) in-linepattern has a frictionless rollingdiaphragm design for sensitiveoperation. Series RVT is anangle-pattern design. Settingsfrom 5 to 100 PSI. Fail Dry®, 1/2" to2". Series RVD angle patterndiaphragm design (not shown)1/8" to 1/2" NPT, 50 to 150 PSI.Series RVTX offered in 3” NPT.

PRESSURE RELIEF, BY-PASS, & ANTI-SIPHON VALVES also known as Backpressure Regulators

Series “RVDT” PTFE DIAPHRAGMPTFE diaphragm provides the ultimate in corrosionresistance, contamination-free sealing and all-aroundversatility. No wettedelastomers. Patented FailDry® safety feature. Forwater, highly aggressive andultra-pure liquid applications.PVC, CPVC, Polypropylene,PVDF (Kynar®), PTFE. Sizes: 1/4" to 2".

Series “TRVDT” THREE-WAY VALVEThird port offers pipingconvenience for bypassapplications. PTFE diaphragmprovides the ultimate incorrosion resistance andcontamination-free sealing.No wetted elastomers.Patented Fail Dry® safetyfeature. For highly aggressiveand ultra-pure liquidapplications. PVC, CPVC,Polypropylene, PVDF (Kynar®),PTFE. Sizes: 1/2" to 1".

PRESSURE REGULATING VALVES

Series “PRH-U” and “UPR” ULTRA-PUREREGULATORS

The ultimate high purity pressureregulators. PRH-U featuresmachined Kynar 740 body withmetal ion-free EPDM elastomerand non-rising adjustment. UPRhas convoluted TFMdiaphragm and no externalfasteners and is designed to meet

SEMI F-57 specifications. PRH-U regulator setting from 10 to 125 PSI,sizes 1/4" to 3". UPR setting from 5 to 100 PSI, sizes 1/4" to 2". BothPRH-U and UPR include choice of spigot types. Also includesproprietary POM pre-assembly cleaning, 16 hour cold/hot rinse, andfinal Class 100 clean and double-bag procedure.

Series “PRA” AIR LOADED PRESSURE REGULATORSeries “PRS” PRESSURE STABILIZER

Outperforms spring loaded regulators throughimproved response to pressure changes;pressure is maintained without sacrificing flow.Incorporates the patented Fail Dry® safetyfeature. Regulator settings from 5 to 125 PSI.Sizes 1/4" to 3". Used with the patented

Stabilizer® Series PRS, the PRA will perform withvirtually zero drop off from set pressure. Performancerivals exotic control valves but at much lower costs.

Series “CK” and “CKD” SPECIAL PURPOSEDIAPHRAGM CHECK VALVES

Series CK is a machinedPTFE valve that features thesame normally-closeddiaphragm design as SeriesCKM, available in 3/4"and 1"sizes. Series CKD is anormally-open diaphragmcheck valve that is ideal forultra-low pressure or flow,requires .5 PSI to close.Sizes 1/4" and 1/2" in PVC,

Natural Polypro, PTFE and PVDF.

CHECK VALVES & VACUUM BREAKERS

Series “CKM” DIAPHRAGM CHECK VALVES &Series “CKS” SELF-CLOSING CHECK VALVES

Leak-proof check valvesprevent reverse flow ofwater, extremely corrosiveand ultra-pure liquids.Self-sealing designs allowmounting in any position.Unique molded diaphragmin sizes 1/2", 3/4" and 1";self-guided poppet in 11/2",2”, 3” and 4˝. Both styles

are normally-closed – no reverse pressurerequired. They operate silently, and seat inthe same location every time. PVC, CPVC,Polypro, PVDF.

Series “VBM” and “VBS” VACUUM BREAKERSProtective vacuum breakerseliminate unwantedsiphonage or collapsing ofstorage tanks. Sensitivemolded diaphragm offersnormally closed operationand will respond to aminimum of vacuum;however, they are notrecommended for protectionof thin-wall tanks. Sizes 1/2",

3/4" and 1" NPT. New Series VBS featuresnormally-closed design, higher capacity insizes 11/2", 2", 3"and 4˝ NPT.

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

Catalog Digest 24/REV.5-04 5/9/14 3:57 PM Page 2

Page 3: for corrosive & ultra-pure liquids...with trunnion to keep ball centered, reinforced shaft to eliminate breakage and dual seals to insure reliability. PTFE seats are back-loaded with

Series “PS” PILOT OPERATED High pressure, high flow capability. Pilot-operated design requires 5 PSI differentialacross the valve. Rated for inlet pressures 5 to 140 PSI, back-pressures to 70 PSI. Cv’sfrom 5.2 to 80. Patented Fail-Dry® safetydesign. PTFE bellows barrier type seal. For all type solutions. Sizes 1/2" to 3”. PVC,CPVC, Natural Polypro, PVDF.

Series “EAST” COMPACT, DIRECT OPERATING This compact, direct-acting design provides acost effective solution for high pressure ratedapplications, where space is limited. PatentedFail-Dry® safety design. For virtually all typesolutions: acids, caustics, solvents, chlorinesolutions and ultra-pure liquids. 2,000,000cycle life. Sizes 1/4" and 1/2". Cv of 0.5 with 3/16"orifice; 0.8 with 1/4" orifice. PVC, CPVC, NaturalPolypro, PVDF.

SOLENOID VALVES

NORMALLY-OPEN SOLENOID VALVES Series “EASY-NO”

Normally-open, direct-acting Series EASY-NO closeswhen energized. Designed for applications that musthave continued flow in the event of a power failure.Suitable for pressure, drain or vacuum service withpressures to 70 PSI.

3-Way Solenoid Valves also available; see Diverter Valve Section.

Series “EASMT” and “EASYMT” DIRECT OPERATING PTFE BELLOWSDirect-acting valve for severe serviceapplications with virtually all solutions (acids,caustic, etc.). Unique “Bellows” design providesdynamic barrier seal, prevents leaking ofemissions. 2,000,000 cycle life. Fail-Dry® safetydesign. Sizes 1/4" to 1”. Cv from 1.1 to 4.7, orificefrom 3/8" to 11/16". PVC, CPVC, Glass-filledPolypro, PVDF.

W24 coil uses 75% less energy; features lighted, “Cool-DIN” connector.

Series “ABV” and “ABR” 2-WAY and Series “TABV” and “TABR” 3-WAY AIR TO AIR or SPRING RETURN PNEUMATIC ACTUATED BALL VALVES

Rugged engineered thermoplasticconstruction – ideal for corrosiveatmospheres. Compact, lightweight assemblyfor reduced piping stress. Simple attachmentto True Blue™ Ball Valve body mounting lugs.Manual override standard on most models.Spring Return options. Limit Stops and LimitSwitches available. ABV sizes for 1/2" to 3",Rack and Pinion ABR for sizes 1/4" to 4".

TRUE-BLUE™ Series “MBV” TRUE UNION MANUAL BALL VALVESThis engineered valve offers bubble-tightsealing and easy turning with perfectlymachined, polished smooth ball. Designedwith trunnion to keep ball centered,reinforced shaft to eliminate breakage anddual seals to insure reliability. PTFE seatsare back-loaded with O-rings for reduced

torque and longer seat life. Every valve is built ready to acceptactuation in just minutes with no special tools or changes, and theyare built for long cycle life. PVC, CPVC, PP, and PVDF; 3-way SeriesTMBV available in PVC and CPVC Sizes: 1/2" through 4"; NPT, IPS, BSP, Metric Socket.

Series “LMBV” LATERAL REDUCING BALL VALVESRevolutionary ball valve adaptereliminates weakness inherent tolateral drops; installs easily into thetee without additional fittings. Also anideal replacement for costly zerodead-leg valves. 1/2" to 2" Ball Valvessizes. 3/4" to 3" tee adapters standard;

other sizes consult factory. Available in PVC, CPVC, PVDF and naturalpolypropylene, socket or butt fusion.

BALL VALVES

Series “ZC” CONTROL BALL VALVES with CUSTOMIZABLE FLOW

Manual or electrically actuated ball valve with smooth flow control. The specially cut ZCball can be used with the 4-20 mA (0-10 VDC) Series EBVA Actuator to provide precisecontrol when selected with a standard V-Ball angle; even linear flow with PatentPending “Batwing” design. Custom cuts available to meet the exact flow needs forvirtually any application. Offered 1/2" through 4” in PVC, CPVC, Natural Polypro and PVDF.

Series “EBVA” 2-WAY and Series “TEBVA” 3-WAY ELECTRICALLY ACTUATED BALL VALVESMulti-voltage actuator with auto-voltagesensing, choice of AC or DC. Thermal,condensation, and over-torque protected,heavy-duty motor with 5.5 second cycle timeon smaller sizes. Designed to meet IP65weatherproof standards. Rugged all plasticconstruction – ideal for corrosiveatmospheres. Compact design with manualoverride, position and status lights standard.

Simple attachment to the valve body mounting lugs. Available withfail-safe and 4-20 mA or 0-10 VDC digital control options. Twoactuator sizes for the valve range of 1/2" through 4".

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

NEW

Catalog Digest 24/REV.5-04 5/9/14 3:57 PM Page 3

Page 4: for corrosive & ultra-pure liquids...with trunnion to keep ball centered, reinforced shaft to eliminate breakage and dual seals to insure reliability. PTFE seats are back-loaded with

SHUT-OFF VALVES

Series “BAT”, “BLT” and “BST” SHUTOFF VALVESAUTOMATIC, AIR OPERATED

2-way globe-type shutoff valvesfeature PTFE shaft design, FailDry® design and clear acrylic aircylinder shows valve position,all standard. Ultra heavy-dutyvalves with decades of provenrugged performance. Series BATis double-acting air to open, airto close. Series BLT uses theliquid process pressure to open,

air to close. Series BST is air x spring, normally closedor normally open. Sizes 1/2" through 2".

Series “BSDA” AIR OPERATED PTFE DIAPHRAGM VALVE

Long cycle life and compactdesign. Excellent for water,ultra-high purity or highlycorrosive liquids. PTFEdiaphragm with no wettedelastomers. Million-cycle

design. Connections can be female socket,female threads, spigots, or flare. PatentedFail Dry® safety feature. Smooth internalcavities to avoid deadleg. 1/8" NPT airconnection. Standard is normally closedspring return. Sizes 1/2" to 2" in PVC.

HIGH PRESSURE Series “BSR” COMPACTAIR-OPERATED SHUTOFF VALVES

BSR air-operatedvalves are normally-closed, ideal for purityand corrosiveapplications. Featureslow friction design

bubble-tight seal, no wetted metals. 1/2"and 3/4" sizes. Cv 2.5 and 5.0; 150 PSImax; vacuum service available.

Series “HSA” PINCH VALVESAir-operated valves “pinch”sleeve to shut off flow; idealwhen slurries or particulatemight prevent bubble-tightclosure in a regular seat and

seal design. HSA is an inline design that closes a PatentPending articulated sleeve molded of EPDMh2, 1/2" to 1"connections of PVC, CPVC, natural polypro or PVDF.

Series “IDA” QUICK DUMP VALVEDrain mounted for rapidvortex emptying of a sink or tank. IDA is availabledouble-acting air by air ornormally-closed springreturn design. High

capacity design provides up to twice theflow rate of typical dump valves; remainsbubble-tight with up to 25" of head. Sizes 4", 5" and 6" in PVDF, polypro or PVC.

Series “MFR” MANUAL SELF-CLOSING VALVES

Normally-closed MFRpalm or foot operatedvalves are the answerfor applications wherehand or hands must bekept free for other

functions. Automatic spring-returncloses valve bubble-tight seal. Low-friction design; no wetted metals. 1/2"and 3/4" sizes. Cv 2.5 and 5.0; 150 PSImax; vacuum service available.

GAUGE GUARDS, INSTRUMENTATION & CONTROL

Series “GGS” CHEMICAL GAUGE GUARDSSeries “GGME” MINIATURE DIAPHRAGM SEALChoice of PTFE or Viton barrier seal protectsinstruments from corrosion and clogging whilemaintaining high accuracy. Unique steel hex gaugeconnection (not wetted) eliminates breakage.Available with or without 21/2" stainless steel pressureor vacuum gauges. Inlet 1/2". Gauge connection 1/4" or1/2". Compact diaphragm seal Series GGME also forpressure or vacuum.

Series “GGMU” ULTRA PURE GAUGE GUARDSUnique in-line design eliminates “deadleg’ that can harbor bacterial growth and contamination. Unpigmentedthermoplastic material; FKM or metal ion-free EPDM. Special flexibleelastomer spool separates system liquidfrom gauge fill liquid and assuresaccurate reading. Adaptable to existingpiping systems. Sizes: 1/2" to 2".

Series “SWT” PRESSURE SWITCHSUsed to signal equipment when pressure in apiping system either rises or falls to a setpressure; adjusts easily with adjusting screw.Maximum operating pressure of 150 psi.Features NEMA 4X design, patented Fail-Dry®

safety vent, PTFE diaphragm (no wettedelastomers), and all-plastic grip. Snap-action16 Amp/3 terminal switch is standard; 25 Ampand low deadband 3 Amp switches optional.All are UL recognized and CSA approved.PVC with 1/2" NPT connection.

Series “PT-SS” TRIDICATORSAll-in-one pressure and temperature gauge withextra low-profile probe. Suitable for applicationsthat can withstand wetted metal. Steel case andstainless steel connection; available in 21/2" or 3"gauge face.

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

FLOW SWITCHESPre-set Series FS is available with flow raterange from .7 - 25 GPM. Switches offered from5 VDC to 240 VAC. Adjustable Series FSA offersflow rate range from 8 - 1900 GPM, designed forpipe size 1" through 10". FSA permits continuousadjustment during operation; SPDT 15 ampswitching capacity model or Dry Computer/PLCInterface model. Both FS & FSA have ±10%accuracy with 5% repeatability. Offered in PVCor CPVC with no wetted metals.

LEVEL SWITCHESSeries LLS with pivot pin design features 1 1/4" x 1/4"x1/2" reducer bushing for through wall mounting. SPSTreed switch for 120/240 VAC 50 Watt power or optional DCdry circuit for computer/PLC interface. PVC or CPVC bodymaterials; no wetted metals or elastomers.

Catalog Digest 24/REV.5-04 5/9/14 3:57 PM Page 4

Page 5: for corrosive & ultra-pure liquids...with trunnion to keep ball centered, reinforced shaft to eliminate breakage and dual seals to insure reliability. PTFE seats are back-loaded with

DIVERTER & MULTIPORT VALVES

Series “F” & “BFS” AIR-OPERATED DIVERTER3-way globe-typediverter or samplingvalves featurebalanced shaft, FailDry® design and clearacrylic air cylindershows valve position,all standard. Ultraheavy-duty valves withdecades of proven

rugged performance. BFS 1/2" sizes PVC ornatural polypro; F is 3/4" through 2" in PVC.

Series“TUCA” AIR OPERATED COMPACT DIVERTER3-way diverter or sampling valvecan also be used to combine 2inlets into 1 outlet. Includes FailDry® warning vent. Sizes 1/4" and1/2" in PVC, Natural Polypro, PTFEor PVDF.

Series“GL” LEVEL INDICATORSQuick visual verification of tank level. GL has acrylic exterior with Pyrex® innercylinder suitable for harsh chemicals and high purity applications. Lengthsfrom 1 to 4 feet, PVC, natural polypro orPTFE connections in 1/2" or 3/4" NPT.

FLOW & LEVEL INDICATORS

Series “GX” and “GY” SIGHT GLASSFLOW INDICATORS

For safe, positive indication offlow and clarity of corrosive orultra-pure liquids. Available withvinyl streamers to help detectflow. Series “GX” has only anacrylic cylinder wall foreconomy. Series “GY” has anacrylic outer cylinder protecting

a Pyrex inner cylinder. Sizes 1/2" to 3" NPT.

Series “GYW” WAFER SIGHT GLASSESOffers safe and positiveindication of flow or clarity ofcorrosive or ultra-pure liquidsin larger piping systems.Double wall construction. Fitsbetween standard companion

flanges. Sizes 11/2" to 8" pipe.

Series “RS” PROXIMITY SENSORAC or DC Reed switch with indicator lightsdesigned for use with VPA metering pump.CSA listed and NEMA-6 wash downcompatible.

CONSTANT FLOW VALVES PIPING CONNECTIONS

FILLING / METERING

Series“FC” FLOW CONTROLSAutomatic, tamper-proof valves maintain aconstant flow regardless of inlet pressurechanges between 15 and 100 PSI. No metal incontact with liquid. Maintains pre-determinedflow rates from 1/4 to 120 GPM. Sizes 1/4" to 3”.

Series “VPA” DUAL CYLINDER, AIR OPERATED FILLING AND METERING PUMPSSelf-priming pumps deliver exact quantities of highlycorrosive liquids. Features Fail Dry® design. Pneumaticallyoperated, with adjustable discharge rates. Capacities of 7, 10, 32 and 128 oz. per stroke. Other capacities availableon request.

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

FACTORY INSTALLEDDepending on the product, a variety of optional and custom connections are available in most sizes and materials.• Spigots – Metric or IPS• Sockets• Flanges• Flare• BSP / JIS /DIN• Custom• True Union

Series“THP” 3-WAY SOLENOID VALVESDirect-acting Series THP is amulti-purpose valve suitablefor inlet and backpressuresto 100 PSI; it can function asa three-way, normally-open,or normally-closed valve.THP is available in 1/4" and1/2" sizes in PVC.

Catalog Digest 24/REV.5-04 5/9/14 3:57 PM Page 5

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■ BALL VALVES

■ BUTTERFLY VALVES

■ WEIR-TYPE DIAPHRAGMVALVES

The Blue Standard line isPlast-O-Matic Valves’ solutionfor price sensitivethermoplastic valverequirements. If you currently

specify imported or mass-produced plastic valves for water,corrosive or high purity applications, Blue Standard provides thesame quality and performance levels, with the advantage of Plast-O-Matic technical services, testing and support.

CUSTOM ENGINEERED PRODUCTS

Series “PCWS” and “PCWR” STICKSRugged, reinforced assemblies forprocess cooling water applicationscondense valves, gauges, flowmeters and connectors into

compact “sticks” thatare virtuallyindestructible anddrastically reduce

installation costs. PCWS supplyside features pressure regulator and pressuregauge; PCWR return side features flowmeterand throttling valve. Customizable with anycombination of valves and connections.

BLUE STANDARD IMPORTED VALVES

FAIL- DRY® CONCEPTFail Dry® is a Plast-O-Matic patented designsafety feature describing the unique conceptof having a vented chamber separating twosealed sections of a valve or pump. In theevent of lower (primary) seal failure, an upper(secondary) seal will continue to keep theoperating media dry. Only controls with thepatented Fail Dry® feature offer this uniqueprotection. Fail Dry® permits a valve or pumpto remain functioning after a primary sealfailure, thereby keeping the process cycleor system operating until maintenance can be scheduled. This avoids costly emergencyshut-downs.

“X” and “Q” VALVESIn addition to ourline of standardproducts, Plast-O-Matic is calledupon to providecustomized valvesand controls forour customers.Illustrated are

various examples of these specializedthermoplastic units which have beendesigned, engineered and manufactured toprovide solutions for specialized applications.Request Special Product Programinformation.

1384 Pompton Avenue, Cedar Grove, New Jersey 07009 USA(973) 256-3000 • Fax: (973) 256-4745 • www.plastomatic.comCalifornia Warehouse: 4054 Brewster Way • Riverside, CA 92501 USA(951) 686-2852 • Fax: (951) 686-6328

04/14

STANDARD BODY MATERIALSMost Plast-O-Matic products are available in Grade 1, Type 1 Geon®

PVC, Corzan® CPVC, Kynar® PVDF, and Natural UnpigmentedPolypropylene. Most products are also offered in PTFE, while moldedproducts are available in Glass-filled Polypro and Halar® ECTFE. Other thermoplastics available, please consult factory.

SEAL MATERIALSElastomer seals include EPDM, FKM Viton®, FFKM, Aflas. Thermo-plastic seals include PFA, TFM, and PTFE. Special and custommaterials, including Kalrez®, Chemraz®, and custom formulations arequoted on request. Plast-O-Matic also offers a number of proprietaryelastomers, including f99® for 99% sulfuric applications, EPDMh2® forpinch valve applications, and others.

BODY & SEAL MATERIALS

AIR & GAS VENTING VALVES

Series “DGV” CONTINUOUS DEGASSING VALVETo vent trace amounts of gas as it occurs during systemoperation. Polypro float closes valve as liquid rises,opens when float chamber fills with gas. No internal orexternal metal components; ideal for aggressiveenvironment. Maximum operating pressure 100 PSI. PVC,CPVC, Natural Polypro or PVDF body materials with 1/2"NPT connection; 1/8" NPT vent port.

Series “ARV” AIR RELEASE VALVESFor high-capacity venting of gas at system start-up.Unique self-guided poppet assures minimal emissionof system liquid and seals more reliably than ball-typedesigns. Closes at 0 PSI as long as liquid is present;bubble-tight seal at 10-15 PSI. PVC and CPVC in 1/2"through 4" NPT connections.

Catalog Digest 24/REV.5-04 5/9/14 3:57 PM Page 6