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FoodTechIndonesia Adding value to the Indonesian poultry sector Project: Processing development training Location: West-Java Training sessions: 24-26 March 2015 5-8 May 2015 19-21 May 2015 Presented by: GEA Food Solutions (lead partner) Linco Food Systems Larive Date: 10 July 2015

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Page 1: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

www.larive.comYour partner in emerging markets

FoodTechIndonesiaAdding value to the Indonesian poultry sector

Project: Processing development trainingLocation: West-Java

Training sessions: 24-26 March 20155-8 May 201519-21 May 2015

Presented by: GEA Food Solutions (lead partner)Linco Food SystemsLarive

Date: 10 July 2015

Page 2: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

IntroductionProcessing development training

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Dutch partnersGEA Food Solutions (lead partner), Linco Food Systemsand Larive.

Indonesian partnerPT So Good Food (a JAPFA Company).

Training locationBoyolali, Central Java.

Activities1. Analyze and map production flows to fully utilize the capabilities of each

of supplied machines by GEA.

2. Develop a training program based upon the needs of the management &staff: Machinery usage and optimization of working parameters; Production efficiency & sustainability; Product quality & safety, including upkeep of hygiene practices.

3. Training program is split into 3 sections:I. Preparation equipment – Set-up, usage, maintenance and cleaning.II. Processing equipment – Set-up, usage, maintenance and cleaning.III. Process application – Product quality, product appearance and

efficiency.

Training was given by qualified GEA-FS staffing.

Participants were logged on presence and training followed and received acertificate at the end of the training.

4. Disseminate results by: Organizing joint workshops; Participating at relevant symposia & exhibitions; Supporting creation of awareness within the sector.

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Project teamProcessing development training

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GEA Food Solutions Dieter Gundt – Application Specialist. Robert Harinck – Trainer. Ron Henneman – I&C Coordinator. Bart Keunen – Project Manager. Jack Koolen – Project Sales Manager. Ludwig Ernst-Leander – Application Specialist. Archawat Thumpibaludom – Service Engineer.

Larive Matthias Brienen – Regional Manager South East Asia. Bettina Cavenagh (Larive Indonesia) – Technical Advisor

and Local Project Manager.

Technical input Rudi Polman – Linco Food Systems.

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Training I: Preparation equipment

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Pos. 104 UniMix V2500

Training Classroom and hands-on

by preparation specialist Mr. ArchawatThumpibaludom.

Training date: Week 13, 2015. March 24th – 26th.

Maximum 6 participants per class.

Equipment: UniMix, Autogrind and CutMaster.

Focus on assembly, operation, cleaning, dis-assembly and maintenance using production material and PowerPoint presentations.

Page 5: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

Training I: Preparation equipment

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Pos. 101 + 103 ColumnLoader 300SPos. 102 AutoGrind 280Pos. 104 UniMix V2500Pos. 105 PlatFormPos. 106 CutMaster 200

Page 6: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

Training I: Preparation equipment

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Pos. 102 AutoGrind 280 Pos. 106 CutMaster 200

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Training I: Preparation equipment

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Training I: Preparation equipment

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Training I: Preparation equipment

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Training II: Processing equipment

Training Classroom and hands-on

by processing specialist Mr. Robert Harinck.

Training date: Week 19, 2015. May 5th – 8th.

Maximum 6 participants per class.

Equipment: EasyFry, RotoFilter, Oiltank and CookStar.

Focus on assembly, operation, cleaning, dis-assembly and maintenance using production material and PowerPoint presentations.

Page 11: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

Training II: Processing equipment

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Pos. 201 EasyFry 8000/650 Th.Pos. 202 Oil ManagementPos. 203 RotoFilterPos. 204 Transport ConveyorPos. 205 CookStar 600/130-60ThPos. 206 CookStar Discharge ConveyorPos. 207 Transport Conveyor

Page 12: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

Training II: Processing equipment

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Pos. 201 EasyFry 8000/650 Thermal Pos. 205 CookStar 600/130-60Th

Page 13: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

Training II: Processing equipment

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Pos. 203 RotoFilter Pos. 202 Oil Management

Page 14: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

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Training II: Processing equipment

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Training II: Processing equipment

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Training III: Process application

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Training Classroom and hands-on

by process application specialists Mr. Dieter Gundt and Mr. Ludwig Ernst-Leander

Training date: Week 21, 2015. May 19th – 21st.

Maximum 6 participants per class.

Equipment: EasyFry, RotoFilter, Oil Management, CookStar, CutMaster, UniMix and AutoGrind.

Focus on assembly, operation, dis-assembly and production in production environment.

Practical implementation Product: fully cooked chicken nuggets. Required capacity: 2000 kg/hour.

1. Application specialist set up equipment on initial product flow.

2. Determined requested end result on product quality, temperature and colouring, In cooperation with customer.

3. After agreement on product, application specialist fine tuned the settings.

4. Application specialist instructed operators on fine tuning and line efficiency.

5. Application training was on preparation and processing equipment.

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Training III: Process application

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Training III: Process application

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Training III: Process application

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Training III: Process application

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Training III: Process application

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Training III: Process application

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Training III: Process application

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Strengthening cooperation between Indonesian & Dutch private sector

• Private-public initiative combining the strengths of Dutch companies active in the poultry value chain.

• 3 year program (July 2013 – June 2016) funded by private sector partners & Dutch Ministry of Foreign Affairs.

Goals:1. Strengthen the Indonesian poultry sector:

I. Stimulating knowledge transfer;II. Improving linkages within the poultry

value chain;III. Implementing show-cases of best

practices.2. Establish/expand Dutch presence and

investments in Indonesia.

About PPP FoodTechIndonesia

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Page 25: FoodTechIndonesia - Larive International · Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems. Linco - Provider of food processing

FoodTechIndonesia: project partnersConsortium of Dutch companies active in the poultry value chain

Van Aarsen - Innovative provider of feed mill design, machinery and construction technology.

Trouw Nutrition Indonesia (Nutreco) -Producer of animal nutrition and fish feed (compound feed, young animal feed, premixes, additives).

Pas Reform - Developer of innovative hatchery technologies for the poultry sector.

Van Eck Company Hygiene - Solutions and training for pest control and prevention.

Nijhuis Water Technology - Innovative wastewater solutions, recycling and waste treatment systems.

Linco - Provider of food processing technology. Specialised in cooling techniques and Halal slaughter.

TopKip - Developer of innovative machinery for the poultry industry, including innovative techniques for Halal slaughter.

GEA Food Solutions - Provider of food and energy processing systems.

Zwanenberg Food Group - Prominent European producer of deli meats and a leading producer and exporter of meat preserves.

Larive – Business development advisory company, initiator and coordinator of FoodTechIndonesia.

Hendrix Genetics - pioneering, value-adding provider of breeding and genetics for animal production.

Minbuza – Dutch Ministry of Economic Affairs. Dutch Ministry of Foreign Affairs

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www.larive.comYour partner in emerging markets

Contact persons FoodTechIndonesiaMr. Matthias Brienen ([email protected])Mr. Wouter van Vliet ([email protected])

Larive International BVSparrenheuvel 23708 JE ZeistP.O. Box 8703700 AW ZeistThe Netherlands

Tel.: +31 30 6933221Fax: +31 30 6932908