fluid power symbols. symbol groups circles/semi circlesrectangles and squaresdiamonds

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Fluid Power Symbols

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Page 1: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Fluid Power Symbols

Page 2: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Symbol Groups

Circles/Semi Circles Rectangles and Squares Diamonds

Page 3: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Circles/Semi-Circles

Unidirectional Fixed Displacement Hydraulic Pump

Bi-directional Fixed Displacement Hydraulic Pump

Bi-directional Fixed Displacement Hydraulic Motor

Unidirectional Variable Displacement Hydraulic Pump

Semi Rotary Actuator

Circles generally represent devices that can deliver or use oil.

Page 4: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Three Types of Pump

Gear Pump Vane Pump Piston Pump

Notice that the symbol does not describe the component construction. Symbols describe component functions only.

Page 5: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Diamonds

Filter Cooler Heater

Symbols in diamonds condition the oil in some way. Heating, cooling, filtering etc.

Page 6: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

The Hydraulic Power Pack and Symbols

Filter

PumpElectric Motor

Tank

M

The power pack produces the flow of oil (and consequently the pressure) for the hydraulic system.

Page 7: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Rectangles and SquaresRectangles and squares are generally used to represent components that direct and control oil in some way.

Valves can be:

One Position

Usually control. Relieving or controlling pressure and flow for example.

Two Position

Directing the flow of oil to various positions.

Three Position

Page 8: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Direction Arrows

Flow in One Direction

Flow in Two Directions

Rotation Variability

Arrow at 30 or 60 degrees through a component that can be varied.

Arrows Can Indicate:

Page 9: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Valves Ports

Two Ports Three Ports Four Ports

Valves Can Have Various Ports:

Blocked Port

Page 10: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Valve ClassificationValves Can Commonly be Classified as:

Two Port/Two Position Directional Control Valve (2/2 DCV)

2/2 Wegeventil Sperr Ruhestellung

Three Port/Two Position Directional Control Valve (3/2 DCV)

3/2 Wegeventil Sperr Ruhestellung

Four Port/Two Position Directional Control Valve (4/2 DCV)

4/2 Wegeventil

Four Port/Three Position Directional Control Valve (4/3 DCV)

4/3 Wegeventil

Page 11: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

The 4/3 DCVSymbol

Bosch Solenoid Operated 4/3 DCV

4/3 DCV Cut Away

Solenoid

Spool (Schieber) Solenoid Coil

Valve Body

Page 12: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Various 4/3 Centre Configurations

All Blocked Semi Open Centre (Pump Side)

Semi Open Centre System Side)

Y h H

Page 13: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

The 4/3 DCV Controlling a Linear Actuator (Cylinder)

Page 14: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Symbol OperationImagine the symbol moving from right to left as the valve is operated.

The system connections stay in position.

The symbol represents the spool position of the valve.

Page 15: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Valve ActuatorsThe Valve Actuator Moves the Spool to its Various Positions:

Pilot (Oil Pressure) Lever Spring

Roller Push Button Solenoid

Page 16: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

A 3/2 Lever/Spring DCV

Page 17: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

ActuatorsActuators Can Be:

Linear, Single Acting Linear, Double Acting

Oil pressure extends the cylinder. The load retracts the cylinder.

Oil pressure extends the cylinder and retracts the cylinder.

Or Rotary

Page 18: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Cylinder Cushioning

Cushion Symbol

Cushion Illustration

The cushion slows the cylinder down just before it hits the back (or front) of the cylinder.

Piston RodAnnular EndFull Bore End

Variability

Page 19: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Other Common Components

Spring Restrictor Check Valve

Used to return some valve spools to a known position.

Used to control the flow of oil.

Allows oil in one direction only.

Page 20: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Control ValvesControl Valves Control Pressure and Flow

Relief Valve Pressure Reducing Valve Restrictor With Check Valve

Pressure Controlling Valves Flow Controlling Valve

Pressure Relief Valves are primarily used to set the maximum system pressure.

Pressure Reducing Valves are used to set the maximum system pressure at the valve outlet. The valve gives a controlled pressure output lower than the inlet pressure.

Restrictors are used to control oil flow and thus actuator and system speeds.

Page 21: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Relief Valve Symbol Operation

Low Pressure

High Pressure

Page 22: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Inside the Relief Valve and Restrictor

Relief Valves Restrictor with Check Valve

Inlet

OutletSpring

Adjustment

Inlet/Outlet

Inlet/OutletRestrictor Orifice

Check Valve

Adjustment

Page 23: Fluid Power Symbols. Symbol Groups Circles/Semi CirclesRectangles and SquaresDiamonds

Test

2/2 DCV

4/3 DCV

3/2 DCV

4/2 Roller/Spring DCV