flow solutions for lng - yellow pages...trust - a partner like pentair valves & controls. 24...

FLOW SOLUTIONS FOR LNGLNG | SOLUTIONS

2 | LNG

SPECIALISTSIN LIQUIFIED NATURAL GASWith demand outstripping domestic supplies, more natural gas than ever before is now being sourced by countries globally in the form of Liquified Natural Gas.

For LNG plant operators that brings a whole new series of logistical and technical challenges, and increasingly you need a flow control partner you can trust - a partner like Pentair Valves & Controls.

24 hours a day, Pentair’s experts are working closely with commercial LNG professionals across the globe, to help them increase safety and reliability, reduce downtime and protect the environment.

| 3OVERVIEW

PENTAIRYOUR NATURAL FLOW CONTROL PARTNERNATURAL GAS IS A VITAL SOURCE OF ENERGY, BUT MANY TOWNS AND CITIES THAT NEED THE ENERGY RIGHT NOW ARE SIMPLY LOCATED TOO FAR FROM THE GAS FIELDS

It’s for this reason that the number of countries producing and importing Liquified Natural Gas (LNG) has doubled in the past fifteen years.

LNG IS FUTURE FUEL, TODAY.In the LNG process, natural gas is cooled to -162° C. This changes it into a clear, colourless, non-toxic liquid that occupies up to 600 times less space and is easier to transport and store.

The LNG is then shipped to its destination, where it is returned to natural gas at regasification facilities and then piped to homes, businesses and industries.

Odourless, non-toxic and non-corrosive, the LNG is a safe, environmentally friendly fuel that, once converted to natural gas, also produces relatively low emissions. Even when it is exposed to the environment it rapidly evaporates, leaving no residue on the water or soil - so a spill won’t result in a slick.

NEW REQUIREMENTS BRING NEW DEMANDSFor LNG producers the process represents a huge challenge. Moreover as safety worries, climate concerns and a rising demand for natural gas globally create added pressures, success can hinge on whether you have a dynamic partner with the global resources, industry expertise and local knowledge to support you.

PENTAIR - THE LNG PARTNER OF CHOICEWith proven valves expertise and industry knowledge, Pentair Valves & Controls has an extensive track record of delivering solutions that meet and exceed the most stringent standards of the LNG industry.

We understand the complex issues, extreme conditions and stringent industry standards you face every day. What’s more, we know what it takes to deliver valves, actuators and controls that enhance safety, improve performance and advance productivity.

OFFERING BEST-IN-CLASS SOLUTIONSPentair were the first company to provide:

• A triple offset valve (TOV) with true zero leakage performance

• Pilot operated safety relief valves for use on LNG carrier's cargo tank

• Attemperators that allow for shorter pipe distances, with a 50% reduction in evaporation rates reducing installation and operating costs

• A truly modulating pilot operated safety relief valve suitable for LNG cryogenic service

4 | LNG

| 5OVERVIEW

Pentair Valves & Controls are continually developing flow technology for every part of the LNG chain – from gas source and liquefaction through to storage, transport and regasification.

By working closely with LNG producers right around the world we have been able to create a range of specialist products that are customer led, solutions driven and ready suited to the toughest environments.

WE SPECIALIZE IN LNG PRODUCTSMost significantly, our 50 plus years serving the industry means we understand the specific demands of the most critical LNG applications, and are dedicated to providing total customer satisfaction with all the products we supply.

This starts with our series of standard and specialty valves, actuators and controls, which are suitable for LNG applications and combine advanced technology with outstanding engineering expertise.

These include high performance ball valves, triple offset valves, gate valves, safety valves, check valves, pressure relief valves, instrument valves, tank valves and electric or pneumatic actuators.

CUSTOMIZED SOLUTIONSIn addition we can also supply a range of solutions that are tailored to our customers’ highly specialist needs. For example, because we have more cryogenic test facilities than anyone worldwide, we can deliver valves that outperform even the most stringent cryogenic tightness criteria requirements.

It’s all about ensuring our high quality products have specifications that are ready suited to your unique process needs. Features that come as standard include: robustness, durability of construction, dependable performance, minimum maintenance requirements and, most importantly, safety.

WORLD-CLASS SUPPORTWith comprehensive sales and service operations, an extensive stock, dedicated product inventory and experienced personnel in all major market areas – and in every corner of the globe – you can rely on fast and efficient support from Pentair whenever you need it.

ENHANCINGSAFETY, EFFICIENCY & PRODUCTIVITY

6 |

THE LNG VALUE CHAINPRODUCTS FOR EVERY STAGEPentair Valves & Controls can lay claim to one of the largest portfolios of specialized products and brands, designed specifically for use across the whole LNG value chain - covering gas source, storage, transport and regasification.

GAS TREATMENT & LIQUEFACTIONTriple Offset ValvesCryogenic Triple Offset Valves Vanessa

Cryogenic Ball ValvesFCT, KTM and Hindle

Cryogenic Gate ValvesFasani

Butterfly ValvesKeystone

Ball ValvesFCT, KTM, Hindle and Richards

Cryogenic Process InjectorsYarway

Pressure Relief ValvesCryogenic Pressure Relief ValvesAnderson Greenwood and Crosby

ActuationBiffi and Westlock

Instrument ValvesAnderson Greenwood

STORAGEBall ValvesKTM, Hindle and Richards

Cryogenic Ball ValvesHindle and KTM

Double Offset HP ValvesKeystone and Winn

Cryogenic Pressure Relief ValvesAnderson Greenwood and Crosby

ActuationBiffi and Keystone



Tank ValvesAnderson Greenwood

LOADING TERMINALBall ValvesKTM, Hindle and Richards


Double Offset HP ValvesKeystone and Winn





GAS PRODUCTION STORAGE LOADING TERMINAL

GAS TREATMENT AND LIQUEFACTION

GAS PIPELINE GAS PIPELINELNG CARRIERS

LNG

| 7OVERVIEW

RECEIVING TERMINAL

STORAGE REGASIFICATION POWER STATION

NATURAL GASEND USE

GAS PIPELINE GAS PIPELINE

CARRIERSBall ValvesKTM, Hindle and Richards






Cryogenic Butterfly ValvesKeystone

LNG RECEIVING TERMINALBall ValvesKTM, Hindle and Richards


Cryogenic Triple Offset ValvesVanessa

Double and Triple Offset HP ValvesKeystone, Winn and Vanessa





Cryogenic Butterfly ValvesKeystone

REGASIFICATIONCryogenic Ball ValvesHindle and KTM

Triple Offset and Cryogenic Triple Offset ValvesVanessa

Cryogenic Gate ValvesFasani

Butterfly ValvesKeystone and Winn

Double and Triple Offset HP ValvesKeystone, Winn and Vanessa


Pressure Relief Valves on storage tanksAnderson Greenwood and Crosby

General Pressure Relief ValvesAnderson Greenwood

Internal Tank ValveAnderson Greenwood

Valves ActuationBiffi and Westlock


Ball ValvesFCT

8 |

TOP ENTRY TRIPLE OFFSET VALVESDesigned to allow inline maintenance, the top entry TOV can be fully accessed without removing the valve body from the line. With the same metal to metal torque seat design, maintenance of the Vanessa valve remains largely unnecessary throughout the product lifecycle.

FEATURES• Quarter turn, triple offset geometry

achieves non-rubbing design

• Hard faced, integral metal seating

• Suitable for cryogenic service

• All metal construction

Vanessa

TRIPLE OFFSET VALVESMetal seated rotary process valves provide bi-directional, zero leakage shut-off, suitable for a wide range extremes of pressure and temperature.

FEATURES• Torque-generated resilient

metal seal provides zero leakage performance (API 598 – Resilient Seated)

• Hardfaced, integral metal seating

• Blow-out proof stem, retained both externally and internally

• Quarter turn, triple offset geometry achieves non-rubbing design

• Cryogenic valves

• All-metal construction gives inherent fire safety

Vanessa

LNG

PRODUCTSTO HELP YOU MEET THE LNG CHALLENGE

BALL VALVESA complete range of ball valves with both full and reduced bore suitable forservices and utilities through to pipeline applications. Available certified and tested for cryogenic service.

FEATURES• Reduced and full bore models

• ISO 5211 top mounting plate available on selected models

• Seat material options available

• Fire safe models available

• TA-Luft approved

• Jacketed valves

• Cryogenic valves

• Tank bottom valves

FCT Hindle KTM

| 9

CRYOGENIC BALL VALVESFloating and trunnion mounted ball valve designs suitable for cryogenic service down to -196°C.

FEATURES• Reduced and full bore models

• Seat material options available

• Choice of valve body materials

• Blow-out proof stem

• High integrity shaft seals

Hindle FCT

CRYOGENIC PROCESS INJECTORSDesuperheaters are used on critical temperature control applications when LNG tankers unload (vapour return to ship) and also for compressor station inlet temperature cooling.

FEATURES• Fabricated or forged construction

• Wide range of Kv capacities

• Pneumatic or electric actuator available

• Multiple atomizer technology

• Variable nozzle type with integrated control valve

Yarway

OVERVIEW

GATE VALVES

Our bolted bonnet type valves are manufactured to guarantee the highest performance in the widest spectrum service applications

FEATURES• Self-cleaning action between disc

and seat

• Low pressure drop

• Excellent reliability

• Low maintenance

• Low operating torque

• Designed to ASME B16.34, API 600, BS1414 and other international standards

Fasani

10 |

LOW PRESSURE SAFETY VALVESA very wide range of both pressure and vacuum relief valves, primarily designed for protecting low pressure storage vessels and tanks including cryogenic applications. Also suitable for low pressure piping systems.

FEATURES• Pop or modulating action

• Designed for cryogenic service

• Externally adjustable blowdown

• Not sensitive to back pressure

• In-situ testing

• Perfect tightness

• Large capacities

Anderson Greenwood

LNG

PRESSURE RELIEF VALVESDirect spring and pilot operated safety valves suitable for a wide range of pressures and temperatures including deep cryogenics on gas, vapour and liquids with specific designs for cryogenic liquid thermal relief applications.

FEATURES• Pop or modulating action (POSRV)

• Low-cost maintenance

• Wide range of materials and temperature ratings

• High capacity/high pressure

• Capacity certifiedAnderson Greenwood Crosby

TANK VALVESThe Internal Tank Valve (ITV) is a stainless steel fail-safe isolation valve for bottom and side withdrawal from LNG tanks. The Reserve Capacity Relief Valve (RCRV) provides large capacity overpressure protection on low pressure, low temperature LNG storage tanks.

FEATURES• Suitable for cryogenic, low

temperature and other tanks

• Bottom or side mounted

• Pivot or plug style for high capacities

Anderson Greenwood

| 11

PNEUMATIC ACTUATIONA complete range of pneumatic actuators ideal for a variety of valve packages including heavy duty applications. Rack and pinion and scotch yoke designs provide efficient on-off or modulating control of quarter.

FEATURES• Totally enclosed, weatherproof

housing

• Scotch yoke design Ideal for larger valves with high break-out torques and high working pressures

• External travel stops for precise stroke adjustment

• Compact rack and pinion design

• Double acting or spring return

• ISO, DIN, Namur and Keystone mounting standards

Biffi Keystone KTM

OVERVIEW

INSTRUMENT VALVESHand and gauge valves for instrument isolation including primary isolation double block and bleed valves. A range of 2, 3 and 5 valve manifolds suitable for pressure, differential pressure and level applications.

FEATURES• Single isolation valves for venting or

isolating service

• 2, 3, 4 or 5 valve versions

• Close coupling or remote mounted

• Gas, liquid or steam service

• Adjustable gland packing for longer valve life

• Choice of primary isolation combinations

• Flanged or threaded connections

Anderson Greenwood

ELECTRIC ACTUATIONCompact and heavy duty intelligent electric actuators ideal for quarter-turn applications. Available with all the advanced variables you need to provide effective control of quarter turn and linear valve operation including heavy duty applications for oil, gas and pipeline valves.

FEATURES• Supply voltage from 24 to 240 V AC/

DC single phase or 208 to 690 V AC 3-phase

• Configurable stroking time

• Adjustable torque output

• Manual override facility as standard

• Local pushbutton for control and Local/Remote selector

• Fieldbus communication support for Foundation Fieldbus, Profibus, and DeviceNet

Biffi Keystone

12 | LNG

| 13OVERVIEW

Pentair has an impressive list of customers in all sectors of the LNG industry from gas treatment and liquefaction, storage, loading and transport to receiving and re-gasification. We have worked closely with end users and contractors to deliver solutions on time for both new plant and on going maintenance across the globe. Here are some of the projects and customers we have worked with, for more information on our pedigree in LNG please ask your local sales representative.

EXPERIENCEACROSS THE GLOBE

LNG REFERENCES

COUNTRY PROJECT CUSTOMERAustralia Prelude F LNG Shell

Australia Gladstone LNG Santos

Australia Wheatstone LNG Chevron

Australia Ichthys LNG Inpex Browse

Australia Gorgon Chevron

Australia Pluto LNG Woodside Energy

China Shenzhen LNG CNOOC

China Yuedong LNG CNOOC

China Guangdong LNG CNOOC

China Jiangsu LNG CNPC, Petrochina

China Zhuhai LNG CNOOC

China Zhejiang Ningbo LNG CNOOC

Malaysia MLNG TIGA Plant MLNG TIGA SDN

Brunei Brunei LNG Brunei LNG

Indonesia Bontang LNG PT BADAK

Singapore SLNG SLNG

Thailand Map Ta Phut LNG PTT, Total

Papua New Guinea PNG LNG Plant Esso

Nigeria Bonny Island Shell

Angola Soyo LNG Soyo, Sonangol

Algeria Skikda Sonatrach

Algeria Arzew Sonatrach

Argentina Mega Compania Mega

Peru Peru LNG Pipeline Peru LNG

Peru Pampa LNG Hunt Oil, SK

Chile Mejillones LNG GNL Mejillones, Suez

Russia Yamal LNG JSC Yamal

Kazakhstan Karachaganak Karachaganak Petroleum

Poland Polskie LNG Polskie LNG SP

Turkey Sirketi LNG Egegaz LNG

UAE Das Island LNG ADGAS

Qatar NGL-4 Project QGPC

Qatar Ras Laffan Ras Gas Qatar

Yemen Yemen LNG YLNG, Total

Spain El Musel LNG Enagas

Spain Bilbao LNG Bilbao Bizkaia Gas, BP, Repsol

Holland Gate LNG Gas Unie

Belgium Zeebrugge Terminal Distrigas, Fluxis

UK Isle of Grain LNG BP

USA, MA Distrigas LNG Distrigas Massachussets

USA, LA Trunkline LNG Panhandle, Southern Union

USA, MD Cove Point Tanks Dominion

USA, TX George West LNG Stabilis

USA, LA Sabine Pass Cheniere Energy

USA, CO Weld County LNG Noble Energy

14 |

When it comes to service support, Pentair offers you the best of both worlds: local facilities and expertise backed up by a formidable global network.

Our local facilities also allow us to provide repair services and stock extensive inventory for same-day shipment, whilst our wide-reaching network and 24/7 accessibility give Pentair the edge in providing superior service - when and where you need us.

ASSET MANAGEMENTWe offer an unrivalled asset management system that can track the history of all your repairs, dimensions, modifications and revalidation dates – plus a web-based solution that also provides real-time tracking of assets through the repair process.

CALIBRATION AND TESTINGPentair’s service facilities provide state-of-the-art calibration, leakage and operational testing on a wide variety of valves, actuators, positioners and related equipment.

COMMISSIONINGWe provide commissioning services for all Pentair products, even if they feature on other manufacturers’ products in the field.

DIAGNOSTICSAs a manufacturer, we know what function and performance to expect. This makes us uniquely qualified to diagnose valve and actuator performance issues, perform root cause, erosion and corrosion analyses, and make sound recommendations.

IN-HOUSE SERVICESUsing state-of-the-art production and service facilities around the globe, we provide superior controlled environments, factory trained maintenance and repair services. We combine specialist expertise and with the best tools and original equipment, so we can meet your service and repair needs effectively and efficiently.

INSTALLATIONAt Pentair we are the name behind the leading brands you use and trust. As a result, we know how to best install these products so they can function as intended.

MAINTENANCE AND REPAIRWe deliver true factory service solutions worldwide, offering specialist maintenance and repair support for all types of valves, controls and actuators.

ONSITE SERVICESWith a fleet of fully stocked service vehicles and factory-trained teams of mobile technicians, we can deliver world-class aftermarket services where and when you need them.

TRAININGAs the authority on all Pentair products, we are the perfect people to provide your staff with technical and maintenance training. This can be on your premises or in our own facilities, plus we can customize programs to suit your own particular needs.

ADDING VALUETHROUGH SPECIALIST SUPPORT

LNG

| 15OVERVIEW

PENTAIR VALVES & CONTROLS

WWW.PENTAIR.COM/VALVESAll Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2015 Pentair plc. All Rights Reserved.

VCIBR-02378-EN 15/01

flow solutions for lng - yellow pages...trust - a partner like pentair valves & controls. 24...

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